CN210528757U - Energy-saving horseshoe flame calendering glass kiln - Google Patents
Energy-saving horseshoe flame calendering glass kiln Download PDFInfo
- Publication number
- CN210528757U CN210528757U CN201921077834.7U CN201921077834U CN210528757U CN 210528757 U CN210528757 U CN 210528757U CN 201921077834 U CN201921077834 U CN 201921077834U CN 210528757 U CN210528757 U CN 210528757U
- Authority
- CN
- China
- Prior art keywords
- heat
- kiln
- main part
- energy
- main body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011521 glass Substances 0.000 title claims abstract description 25
- 238000003490 calendering Methods 0.000 title claims abstract description 14
- 238000007789 sealing Methods 0.000 claims abstract description 40
- 239000011449 brick Substances 0.000 claims abstract description 32
- 239000000779 smoke Substances 0.000 claims abstract description 31
- 238000011084 recovery Methods 0.000 claims abstract description 10
- 238000005338 heat storage Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
- 230000000391 smoking effect Effects 0.000 claims description 8
- 239000006260 foam Substances 0.000 claims description 5
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 5
- 229910052721 tungsten Inorganic materials 0.000 claims description 5
- 239000010937 tungsten Substances 0.000 claims description 5
- 229910001018 Cast iron Inorganic materials 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 abstract description 12
- 239000000446 fuel Substances 0.000 abstract description 11
- 239000002699 waste material Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 9
- 238000009434 installation Methods 0.000 abstract description 3
- 235000019504 cigarettes Nutrition 0.000 abstract 1
- 238000004321 preservation Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 238000009413 insulation Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- 230000008595 infiltration Effects 0.000 description 3
- 238000001764 infiltration Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 238000010285 flame spraying Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000006066 glass batch Substances 0.000 description 1
- BGOFCVIGEYGEOF-UJPOAAIJSA-N helicin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1OC1=CC=CC=C1C=O BGOFCVIGEYGEOF-UJPOAAIJSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The utility model discloses an energy-saving horse shoe flame calendering glass kiln, including main part, heat recovery structure and seal structure, the main part is built by a plurality of kiln bricks, the both sides of main part are provided with the feed inlet, the one end of main part link up to set up and installs a plurality of fritters, the fritter is provided with the regenerator in the one end through connection installation of keeping away from the main part, the inside of regenerator is provided with the heat accumulator, the heat recovery structure includes smoke absorption pipeline, air exhauster and heat conduction pole, smoke absorption pipeline's one end is connected with the main part intercommunication, smoke absorption pipeline keeps away from the one end of main part and regenerator towards one side butt installation in the main part, smoke absorption pipeline has seted up out the mouth of cigarette near the one end of regenerator. The utility model discloses it is effectual to keep warm, and sealing performance is strong, and can carry out recycle to heat energy through the heat recovery structure, has avoided the waste of heat energy on the whole, has reduced the use amount of fuel to the holistic energy-conserving effect of kiln has been improved greatly.
Description
Technical Field
The utility model relates to a glass kiln field specifically is an energy-saving horse shoe flame calendering glass kiln.
Background
A glass kiln refers to thermal equipment used for melting glass batch in glass manufacturing. The powder distributed according to the glass composition and the added clinker are melted and clarified at high temperature in a kiln to form glass liquid meeting the forming requirement, the glass kilns are divided into a plurality of types, and the horseshoe flame calendaring glass kiln is one of the glass kilns.
However, the existing horseshoe flame glass kiln has the following disadvantages:
1. the heat insulation performance and the sealing performance of the kiln are poor, and waste of heat energy is easily caused.
2. The heat energy generated in the process of melting the raw materials into molten glass in the kiln cannot be fully utilized, and the energy-saving effect is poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an energy-saving horse shoe flame calendering glass kiln to it is relatively poor to solve traditional kiln thermal insulation performance and sealing performance, easily leads to the waste of heat energy, and the unable make full use of heat energy that the in-process of raw materials melting into glass liquid in the kiln produced simultaneously, the poor problem of energy-conserving effect.
In order to achieve the above object, the utility model provides a following technical scheme: an energy-saving horseshoe flame calendering glass kiln comprises a main body, a heat recovery structure and a sealing structure, wherein the main body is built by a plurality of kiln bricks, feed inlets are formed in two sides of the main body, a plurality of small furnaces are arranged at one end of the main body in a penetrating manner, heat storage chambers are arranged at one ends of the small furnaces far away from the main body in a penetrating manner, heat accumulators are arranged in the heat storage chambers, a heat absorption pipe is arranged in the heat recovery structure and comprises a heat absorption pipe, an exhaust fan and a heat conduction rod, one end of the heat absorption pipe is connected with the main body in a penetrating manner, one end of the heat absorption pipe far away from the main body is connected with one side of the heat storage chambers in a propping manner, a smoke outlet is formed at one end close to the heat storage chambers, the exhaust fan is fixedly arranged at one end close to the main body in the heat absorption pipe, a suction port of the exhaust fan faces the inside of, the one end that the heat accumulator was kept away from to the heat conduction pole runs through the one end that regenerator and smoking pipeline are close to the regenerator, and extends to the inside of smoking pipeline, seal structure includes a plurality of first sealing strips and a plurality of second sealing strip, and is a plurality of first sealing strip bonds respectively and installs in the outside of port and main part and port and regenerator junction, and is a plurality of the second sealing strip bonds respectively and installs in the outside of junction of kiln brick and the junction of main part and feed inlet outside.
Preferably, the kiln brick is light foam insulating brick, and the junction of kiln brick and kiln brick all sets up to the Z word shape of empting for the heat preservation effect of kiln brick self has been strengthened, the consumption of fuel has been reduced, and the holistic leakproofness of kiln has tentatively been improved.
Preferably, one side of each of the small furnaces facing the inside of the main body is provided with a bell mouth, so that the small furnaces can perform uniform circular flame spraying work on the inside of the main body, and unnecessary heat energy waste is reduced.
Preferably, a plurality of the first sealing strips and the second sealing strips are made of refractory fiber felt materials, the thickness of each sealing strip is larger than 30mm, and the sealing performance of the whole kiln is further enhanced.
Preferably, the whole cast iron material that adopts of air exhauster makes, the heat conduction pole adopts tungsten system material to make, and the heat conduction pole is located the inside one end of smoking pipeline and is the heliciform, has prolonged the life of air exhauster self, and can increase the area of contact with smog steam through the heliciform heat conduction pole to absorb more heat energy in the raw materials burning back smog steam.
The utility model provides an energy-saving horse shoe flame calendering glass kiln possesses following beneficial effect:
(1) the utility model discloses a kiln is built as the kiln brick to the setting light foam insulating brick, and the junction of kiln brick and kiln brick sets up to the zigzag shape of empting, be provided with first sealing strip and second sealing strip simultaneously and carry out further sealing work to the junction between each parts of kiln outside, make the heat preservation effect of kiln brick self strengthened, the consumption of fuel has been reduced, and the holistic leakproofness of kiln has been strengthened, flue gas intensification and cold air infiltration in the kiln have effectively been prevented, increase the sealing performance of kiln, reduce the upper and lower difference in temperature of kiln, reduce the heat loss, shorten high fire heat preservation time, promote the reduction of fuel consumption.
(2) The utility model discloses a be provided with heat recovery structure, smoke hot gas suction smoking pipeline that produces glass raw materials when burning in the kiln through the air exhauster, the rethread adopts the tungsten system material to make and is the heat energy in the spiral helicine heat conduction pole absorption smoke hot gas, thereby pass through the heat conduction pole with the heat energy in the smoke hot gas and transmit to the heat accumulator of regenerator inside, the waste of heat energy has then been avoided, heat energy carries out effectual utilization in the smoke hot gas, the fuel waste of kiln has been avoided on the whole, its energy-conserving effect has been improved greatly.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the installation of a second sealing strip according to the present invention;
fig. 3 is an enlarged schematic view of the structure at a of the present invention.
In the figure: 1. a main body; 2. kiln bricks; 3. a feed inlet; 4. a small furnace; 5. a regenerator; 6. a heat accumulator; 7. a smoke suction pipe; 8. an exhaust fan; 9. a heat conducting rod; 10. a smoke outlet; 11. a first seal strip; 12. a second seal strip.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1-3, the utility model provides a technical solution: an energy-saving horseshoe flame calendering glass kiln comprises a main body 1, a heat recovery structure and a sealing structure, wherein the main body 1 is built by a plurality of kiln bricks 2, feed inlets 3 are formed in two sides of the main body 1, one end of the main body 1 is provided with a plurality of small furnaces 4 in a through mode, one ends of the small furnaces 4 far away from the main body 1 are provided with heat storage chambers 5 in a through mode, heat storages 6 are arranged in the heat storage chambers 5, the heat recovery structure comprises a smoke suction pipeline 7, an exhaust fan 8 and a heat conducting rod 9, one end of the smoke suction pipeline 7 is communicated and connected with the main body 1, one end of the smoke suction pipeline 7 far away from the main body 1 is abutted against one side of the heat storage chambers 5 facing the main body 1, one end of the smoke suction pipeline 7 close to the heat storage chambers 5 is provided with a smoke outlet 10, the exhaust fan 8 is fixedly installed in the inner portion of the smoke suction pipeline, and the suction opening of air exhauster 8 is towards the inside of main part 1, the one end and the heat accumulator 6 fixed connection of heat conduction rod 9, the one end that heat accumulator 6 was kept away from to heat conduction rod 9 runs through the one end that heat accumulator 5 and smoke absorption pipeline 7 are close to heat accumulator 5, and extends to the inside of smoke absorption pipeline 7, seal structure includes a plurality of first sealing strips 11 and a plurality of second sealing strip 12, and is a plurality of first sealing strip 11 bonds respectively and installs in the outside of fritter 4 and main part 1 and fritter 4 and heat accumulator 5 junction, and is a plurality of second sealing strip 12 bonds respectively and installs in the outside of the junction of kiln brick 2 and the outside of the junction of main part 1 and feed inlet 3.
The kiln bricks 2 are all light foam heat insulation bricks, and the joints of the kiln bricks 2 and the kiln bricks 2 are all arranged in an inclined Z shape, so that the heat insulation effect of the kiln bricks 2 is enhanced, the fuel consumption is reduced, and the sealing performance of the whole kiln is preliminarily improved, so that the waste of heat energy is reduced, and the purpose of saving energy is preliminarily achieved; one side of each of the small furnaces 4 facing the inside of the main body 1 is provided with a bell mouth shape, so that the small furnaces 4 can perform uniform circular flame spraying work on the inside of the main body 1, unnecessary heat energy waste is reduced, the use amount of fuel is further reduced, and the purpose of energy saving is further achieved; the first sealing strips 11 and the second sealing strips 12 are made of refractory fiber felt materials, and the thickness of each sealing strip is larger than 30mm, so that the whole sealing performance of the kiln is further enhanced, the temperature rise of smoke in the kiln and the infiltration of cold air are effectively prevented, the sealing performance of the kiln is improved, the temperature difference between the upper part and the lower part of the kiln is reduced, the heat loss is reduced, the high-fire heat preservation time is shortened, and the reduction of fuel consumption is promoted; the whole cast iron material that adopts of air exhauster 8 makes, heat conduction rod 9 adopts the tungsten system material to make, and heat conduction rod 9 is located the inside one end of smoking pipeline 7 and is the heliciform, has prolonged the life of air exhauster 8 self, and can increase the area of contact with smog steam through heliciform heat conduction rod 9 to absorb more heat energy in the raw materials burning back smog steam.
The working principle is as follows: when the bricklaying work of the kiln is carried out, the light foam heat insulation brick is adopted as the kiln brick 2 to bricklaye the kiln, and the joint of the kiln brick 2 and the kiln brick 2 is arranged in an inclined Z shape, so that the heat preservation effect and the sealing property of the kiln brick 2 are enhanced, the fuel consumption is reduced, meanwhile, after the bricklaying work of the kiln main body 1 is finished, the further sealing work is carried out on the joint between each component outside the kiln through the first sealing strip 11 and the second sealing strip 12, thereby effectively preventing the temperature rise of smoke in the kiln and the infiltration of cold air, increasing the sealing property of the kiln, simultaneously reducing the temperature difference between the upper part and the lower part of the kiln, reducing the heat loss, shortening the high-fire heat preservation time and promoting the reduction of the fuel consumption, when the glass raw material is burnt in the kiln, smoke hot air generated during the burning is sucked into the smoke suction pipeline 7 through the exhaust fan 8 in the, the heat energy in the smog steam is absorbed through adopting the heat conducting rod 9 which is made of the tungsten material and is in the spiral shape, then the heat energy in the smog steam is transmitted to the heat accumulator 6 inside the heat accumulation chamber 5 through the heat conducting rod 9, the smog after heat transmission is discharged to the outside of the smoking pipeline 7 through the smoke outlet 10, then the waste of the heat energy is avoided, the heat energy in the smog steam is effectively utilized, the fuel waste of the kiln is avoided on the whole, and the energy-saving effect is greatly improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an energy-saving horse shoe flame calendering glass kiln, includes main part (1), heat recovery structure and seal structure, its characterized in that: the main body (1) is built by a plurality of kiln bricks (2), the two sides of the main body (1) are provided with feed inlets (3), one end of the main body (1) is communicated with and provided with a plurality of small furnaces (4), one end of each small furnace (4) far away from the main body (1) is communicated with and provided with a heat storage chamber (5), the inside of each heat storage chamber (5) is provided with a heat accumulator (6), the heat recovery structure comprises a smoke suction pipeline (7), an exhaust fan (8) and a heat conducting rod (9), one end of each smoke suction pipeline (7) is communicated with the main body (1), one end of each smoke suction pipeline (7) far away from the main body (1) is connected with the heat storage chamber (5) in an abutting mode towards one side of the main body (1), one end of each smoke suction pipeline (7) close to the heat storage chamber (5) is provided with a smoke outlet (10), and the exhaust fan (8) is fixedly installed at one end, close to the inside of each smoke suction pipeline (, and the suction opening of air exhauster (8) is towards the inside in main part (1), the one end and heat accumulator (6) fixed connection of heat conduction pole (9), the one end that heat accumulator (6) were kept away from in heat conduction pole (9) runs through the one end that regenerator (5) and smoking pipeline (7) are close to regenerator (5), and extends to the inside of smoking pipeline (7), seal structure includes a plurality of first sealing strips (11) and a plurality of second sealing strip (12), and is a plurality of first sealing strip (11) bond respectively and install in the outside of port (4) and main part (1) and port (4) and regenerator (5), and is a plurality of second sealing strip (12) bond respectively and install in the outside of port of kiln brick (2) and the outside of port of main part (1) and feed inlet (3).
2. The energy-saving horseshoe flame calendered glass kiln as claimed in claim 1, characterized in that: the kiln bricks (2) are light foam heat-insulating bricks, and the joints of the kiln bricks (2) and the kiln bricks (2) are all arranged in an inclined Z shape.
3. The energy-saving horseshoe flame calendered glass kiln as claimed in claim 1, characterized in that: the small furnaces (4) are all arranged in a bell mouth shape on one side facing the inside of the main body (1).
4. The energy-saving horseshoe flame calendered glass kiln as claimed in claim 1, characterized in that: the first sealing strips (11) and the second sealing strips (12) are all made of refractory fiber felt materials, and the thickness of each sealing strip is larger than 30 mm.
5. The energy-saving horseshoe flame calendered glass kiln as claimed in claim 1, characterized in that: the exhaust fan (8) is integrally made of cast iron materials, the heat conducting rod (9) is made of tungsten materials, and one end, located inside the smoke suction pipeline (7), of the heat conducting rod (9) is spiral.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921077834.7U CN210528757U (en) | 2019-07-11 | 2019-07-11 | Energy-saving horseshoe flame calendering glass kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921077834.7U CN210528757U (en) | 2019-07-11 | 2019-07-11 | Energy-saving horseshoe flame calendering glass kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210528757U true CN210528757U (en) | 2020-05-15 |
Family
ID=70597389
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921077834.7U Active CN210528757U (en) | 2019-07-11 | 2019-07-11 | Energy-saving horseshoe flame calendering glass kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210528757U (en) |
-
2019
- 2019-07-11 CN CN201921077834.7U patent/CN210528757U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103256711B (en) | Chain type dual-purpose environment-friendly biomass hot-air and normal-pressure hot-water boiler | |
| CN206385021U (en) | A kind of glass furnace provided with auxiliary combustion equipment | |
| CN106766891A (en) | A kind of aluminium melting furnace burning and EGR | |
| CN202470423U (en) | Chain type biomass hot air and normal-pressure hot water two-purpose environment-friendly boiler | |
| CN201225620Y (en) | Air single thermal storage combustor | |
| CN107902870A (en) | A kind of environmental unit mineral wool energy saving kiln | |
| CN210528757U (en) | Energy-saving horseshoe flame calendering glass kiln | |
| CN105948048B (en) | Energy saving and environment friendly carbon disulfide gasification reacting furnace | |
| CN210193749U (en) | Optimized coke oven combustion chamber head structure | |
| CN108793781A (en) | A kind of energy-saving and environment-friendly twin furnace lime burner furnace | |
| CN204757701U (en) | Energy -conserving kiln of waste heat utilization and balanced rapid cooling amount of wind | |
| CN209857102U (en) | Combined burner capable of discharging smoke alternately | |
| CN204058574U (en) | A kind of hot-dip galvanized pan fiber furnace body | |
| CN205957173U (en) | Ultralow NOx flame combustion technology regenerative burner | |
| CN106766172A (en) | A kind of efficient energy-saving gas heating wall-hanging furnace | |
| CN208762155U (en) | A kind of graphitizing furnace that novel heat insulation performance is high | |
| CN205536003U (en) | Novel energy -concerving and environment -protective kitchen | |
| CN208475380U (en) | A kind of smokeless heating stove of New-type phase change | |
| CN202730165U (en) | Grate of blast furnace hot-blast stove | |
| CN112212689A (en) | Heat accumulating type gas crucible furnace | |
| CN212133289U (en) | Large-scale wall body heat accumulating type chamber heating furnace with compensation heating function | |
| CN221505610U (en) | Shuttle kiln heating layer insulation construction | |
| CN221055018U (en) | Cascade recycling system for flue gas waste heat of household garbage incineration boiler | |
| CN110567267A (en) | Energy-saving gas crucible furnace for heating combustion air by using flue gas | |
| CN214892580U (en) | Heat accumulating type high-temperature energy-saving kiln |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An Energy saving Horseshoe Flame Calendering Glass Furnace Effective date of registration: 20221025 Granted publication date: 20200515 Pledgee: Jiangsu SINOSURE technology microfinance Co.,Ltd. Pledgor: Nanjing Baisheng Glass Technology Co.,Ltd. Registration number: Y2022980019408 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20200515 Pledgee: Jiangsu SINOSURE technology microfinance Co.,Ltd. Pledgor: Nanjing Baisheng Glass Technology Co.,Ltd. Registration number: Y2022980019408 |