CN210506853U - Composite polyester carpet fiber leveling device - Google Patents
Composite polyester carpet fiber leveling device Download PDFInfo
- Publication number
- CN210506853U CN210506853U CN201921059578.9U CN201921059578U CN210506853U CN 210506853 U CN210506853 U CN 210506853U CN 201921059578 U CN201921059578 U CN 201921059578U CN 210506853 U CN210506853 U CN 210506853U
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- Prior art keywords
- roller
- flattening
- polyester carpet
- leveling
- carpet fiber
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- 239000000835 fiber Substances 0.000 title claims abstract description 54
- 229920000728 polyester Polymers 0.000 title claims abstract description 54
- 239000002131 composite material Substances 0.000 title claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 230000017525 heat dissipation Effects 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 5
- 239000010865 sewage Substances 0.000 claims description 3
- 238000009499 grossing Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 13
- 238000007790 scraping Methods 0.000 abstract description 4
- 238000003466 welding Methods 0.000 abstract description 2
- 230000006835 compression Effects 0.000 description 14
- 238000007906 compression Methods 0.000 description 14
- 150000001875 compounds Chemical class 0.000 description 11
- 238000005096 rolling process Methods 0.000 description 4
- 238000009987 spinning Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000826860 Trapezium Species 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
- Carpets (AREA)
Abstract
The utility model discloses a composite polyester carpet fiber leveling device, which comprises a fixing frame, a leveling roller component and a heating cover; one side outer wall bolt fastening of mount has servo motor, and servo motor's inboard is passed through the shaft coupling and is connected with the conveyer belt transmission, leveling roller subassembly's quantity is two, two the equal symmetry in both sides of leveling roller subassembly is provided with the support, and the scaffold weldment is at the upper surface wall of mount, the heating mantle welding is gone up and is located two at the mount between the leveling roller subassembly, the top of heating mantle is provided with the electric heater. The utility model discloses in, this flattening processing apparatus can play even roll-in extruded effect around the heating of polyester carpet fibre to can carry out effectual collection processing with the piece that the scraping got off, prevent that the piece from taking place to splash unrestrained phenomenon, and then ensured that polyester carpet fibre can be handled by comprehensive flattening, improved flattening processing apparatus's practicality.
Description
Technical Field
The utility model relates to a compound polyester carpet fiber processing technology field especially relates to a compound polyester carpet fiber flattening processing apparatus.
Background
Adding a component into a reaction kettle of a polyester raw material, feeding polyester melt into a two-component assembly for spinning, and adopting a skin-core composite spinning process according to the ratio of 50: 50, spinning to obtain filaments, cooling by using outer ring blowing to form protofilaments with low molecular orientation, coating an antibacterial TPU film on the outer wall of the polyester composite fiber core, drafting, curling, cutting and drying to produce the stain-resistant carpet fiber easy to clean, and leveling the carpet fiber in the production and processing of the composite polyester carpet fiber so as to obtain the high-quality composite polyester carpet fiber.
However, when the existing composite polyester carpet fiber leveling device is used for leveling polyester carpet fibers, the leveling treatment is usually performed by adopting a direct rolling mode, and because the polyester carpet fibers cannot be softened at normal temperature or low temperature, the polyester carpet fibers cannot be subjected to comprehensive leveling treatment by adopting the direct rolling mode, the surface of the polyester carpet fibers still can be curled or uneven, and the production quality of the polyester carpet fibers is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a composite polyester carpet fiber leveling device.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a composite polyester carpet fiber leveling treatment device comprises a fixed frame, a leveling roller assembly and a heating cover;
a servo motor is fixed on the outer wall of one side of the fixing frame through bolts, and the inner side of the servo motor is in transmission connection with the conveying belt through a coupling;
the number of the leveling roller assemblies is two, brackets are symmetrically arranged on two sides of each of the two leveling roller assemblies, and the brackets are welded on the upper wall of the fixed frame;
the heating mantle welding just is located two on the mount between the leveling roller subassembly, the top of heating mantle is provided with the electric heater.
As a further description of the above technical solution:
the top of mount rotates along the horizontal direction in proper order and is connected with compression roller and lower compression roller, and the lower surface height of going up the compression roller is greater than the upper surface height of lower compression roller.
As a further description of the above technical solution:
the device also comprises a flow guide assembly;
the outer wall of one of the brackets is welded on the flow guide assembly;
the flow guide assembly consists of an upper flow guide plate and a lower flow guide plate, and the upper flow guide plate and the lower flow guide plate are in mirror image trapezoidal structures;
a hollow plate is arranged at the horizontal end of the lower guide plate, and a rubber pipe is embedded in the hollow plate;
and a sewage draining hole is formed in the horizontal end of the lower guide plate and is positioned below the rubber tube.
As a further description of the above technical solution:
the leveling roller assembly consists of a leveling compression roller and a leveling carrier roller, and the height of the lower surface of the leveling compression roller is greater than that of the upper surface of the leveling carrier roller.
As a further description of the above technical solution:
the electric control push rod is also included;
the electric control push rod is embedded in the bracket;
the upper part of the electric control push rod is connected with a bearing sleeve, and the bearing sleeve is rotatably connected with two ends of a connecting rod on the leveling carrier roller.
As a further description of the above technical solution:
the heat transfer plate;
the heat transfer plates are embedded in the inner walls of the vertical ends of the two sides of the heating cover;
the upper surface of the heat transfer plate is communicated with heat dissipation nozzles at equal intervals, and the diameter of the inner wall of an upper opening of each heat dissipation nozzle is larger than that of the inner wall of a lower opening;
the vertical end inner wall of the heating cover is rotatably connected with a balance roller above the heat dissipation nozzle.
Advantageous effects
The utility model provides a compound polyester carpet fibre flattening processing apparatus. The method has the following beneficial effects:
(1): this flattening processing apparatus can play the extruded effect of even scraping to the polyester carpet fiber surface that enters into in the heating mantle through the water conservancy diversion subassembly that sets up for the upper and lower surface that polyester carpet fiber can be in the state of relative parallel and level, and make the piece that the scraping got off fall into the blowoff and outwards derive, realized the effect of collecting polyester carpet fiber piece, also avoided the condition that water conservancy diversion subassembly inner wall took place to block up.
(2): this flattening processing apparatus is through the heating mantle that sets up, and the even radiating effect of cooperation heat dissipation mouth can be with the even comprehensive conduction of the heat that the electric heater produced at polyester carpet fibre's lower surface to make the heat can see through polyester carpet fibre and upwards flow its heating, make polyester carpet fibre can soften, and then under the roll-in of flattening roller subassembly is handled, can carry out comprehensive flattening with polyester carpet fibre and handle.
Drawings
Fig. 1 is a schematic view of the overall structure of a composite polyester carpet fiber leveling device provided by the present invention;
fig. 2 is a schematic structural view of the middle flow guide assembly of the present invention;
FIG. 3 is a schematic side view of the connection between the frame and the leveling roller assembly of the present invention;
fig. 4 is a schematic diagram of the side view of the interior of the heating cover of the present invention.
Illustration of the drawings:
1. a fixed mount; 2. a servo motor; 3. a conveyor belt; 4. an upper compression roller; 5. a lower pressing roller; 6. a flow guide assembly; 61. an upper deflector; 62. a lower deflector; 621. a hollowed-out plate; 622. a rubber tube; 623. a sewage draining hole; 7. an electric heater; 8. a support; 81. an electrically controlled push rod; 82. a bearing housing; 9. a leveling roller assembly; 91. leveling the compression roller; 92. leveling the carrier roller; 10. a heating mantle; 101. a balance roller; 102. a heat transfer plate; 103. a heat dissipation nozzle.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
As shown in fig. 1, a composite polyester carpet fiber flattening treatment device includes a fixing frame 1, a flattening roller assembly 9 and a heating cover 10;
a servo motor 2 is fixed on the outer wall of one side of the fixed frame 1 through bolts, and the inner side of the servo motor 2 is in transmission connection with a conveying belt 3 through a coupling;
the number of the leveling roller assemblies 9 is two, the two sides of each leveling roller assembly 9 are symmetrically provided with the support 8, and the supports 8 are welded on the upper surface wall of the fixed frame 1;
the heating mantle 10 is welded on the fixed frame 1 and is located between the two leveling roller assemblies 9, and the top of the heating mantle 10 is provided with an electric heater 7.
The working principle is as follows: place compound polyester carpet fiber on conveyer belt 3, drive conveyer belt 3 through servo motor 2 and carry forward, thereby drive compound polyester carpet fiber and remove forward, make it enter into in heating mantle 10 after passing through leveling roller subassembly 9, 7 work of electric heater produce the high temperature heat this moment, conduct the high temperature heat in heating mantle 10, carry out high temperature heating to compound polyester carpet fiber, ensure that compound polyester carpet fiber can be softened, discharge in the leveling roller subassembly 9 of rear position at last, realize the effect to compound polyester carpet fiber flattening.
As shown in fig. 1, the top of the fixing frame 1 is connected with an upper compression roller 4 and a lower compression roller 5 in sequence along the horizontal direction, the height of the lower surface of the upper compression roller 4 is greater than that of the upper surface of the lower compression roller 5, and the composite polyester carpet fibers respectively pass through the lower surface of the upper compression roller 4 and the upper surface of the lower compression roller 5, so that the rolling effect of clamping is achieved on the composite polyester carpet fibers, and the preliminary clamping and leveling treatment on the composite polyester carpet fibers is realized.
As shown in fig. 1 and fig. 2, still include guide assembly 6, guide assembly 6 welds the outer wall that has one of them support 8, guide assembly 6 comprises last guide plate 61 and lower guide plate 62, and go up guide plate 61 and lower guide plate 62 and be the mirror image trapezium structure, the horizontal end of lower guide plate 62 is provided with fretwork board 621, and the inside of fretwork board 621 inlays and is equipped with rubber tube 622, the inside blow-off hole 623 that sets up and be located the below of rubber tube 622 of horizontal end of lower guide plate 62, go up guide plate 61 and lower guide plate 62 and can play the extruded effect of scraping to the compound polyester carpet fiber thickness that gets into in guide assembly 6, and the piece that scrapes down on the compound polyester carpet fiber falls into fretwork board 621, finally get into and store in the blow-off hole 623, thereby outwards discharge, the effect of realizing collecting the compound polyester carpet fiber piece.
As shown in fig. 3, the leveling roller assembly 9 is composed of a leveling press roller 91 and a leveling carrier roller 92, and the lower surface of the leveling press roller 91 is higher than the upper surface of the leveling carrier roller 92, so that the effect of leveling and extruding can be achieved on the composite polyester carpet fiber, and the effect of comprehensive leveling treatment on the composite polyester carpet fiber before and after heating can be achieved.
As shown in fig. 3, further comprises an electric control push rod 81; the electric control push rod 81 is embedded in the support 8, the bearing sleeve 82 is connected above the electric control push rod 81, the bearing sleeve 82 rotates at two ends of a connecting rod connected to the leveling carrier roller 92, the bearing sleeve 82 can be driven to move up and down through the electric control push rod 81, accordingly, the height of the leveling carrier roller 92 is changed, and the distance between the leveling carrier roller 92 and the leveling press roller 91 is adjusted.
As shown in fig. 4, still include heat transfer plate 102, heat transfer plate 102 inlays and establishes the vertical end inner wall in both sides at heating mantle 10, the upper surface equidistance intercommunication of heat transfer plate 102 has heat dissipation mouth 103, and the upper end opening inner wall diameter of heat dissipation mouth 103 is greater than lower extreme opening inner wall diameter, the vertical end inner wall of heating mantle 10 just is located the top rotation of heat dissipation mouth 103 and is connected with balance roller 101, the even radiating effect of heating mantle 10 cooperation heat dissipation mouth 103, can be with the even comprehensive conduction of the heat that electric heater 7 produced at polyester carpet fibre's lower surface, thereby make the heat can upwards flow through polyester carpet fibre and heat it, make polyester carpet fibre can soften, and balance roller 101 can play the rolling effect of balanced support to the polyester fibre in the heating mantle 10, ensure the stability that polyester carpet fibre removed.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. The composite polyester carpet fiber flattening treatment device is characterized by comprising a fixed frame (1), a flattening roller assembly (9) and a heating cover (10);
a servo motor (2) is fixed on the outer wall of one side of the fixing frame (1) through bolts, and the inner side of the servo motor (2) is in transmission connection with the conveying belt (3) through a coupling;
the number of the leveling roller assemblies (9) is two, brackets (8) are symmetrically arranged on two sides of each of the two leveling roller assemblies (9), and the brackets (8) are welded on the upper wall of the fixed frame (1);
the heating cover (10) is welded on the fixed frame (1) and is positioned between the leveling roller assemblies (9), and an electric heater (7) is arranged at the top of the heating cover (10).
2. The composite polyester carpet fiber flattening treatment device according to claim 1, wherein the top of the fixing frame (1) is connected with an upper pressing roller (4) and a lower pressing roller (5) in sequence in a rotating manner along a horizontal direction, and the height of the lower surface of the upper pressing roller (4) is greater than that of the upper surface of the lower pressing roller (5).
3. The composite polyester carpet fiber flattening apparatus of claim 1, further comprising a flow guide assembly (6);
the outer wall of one of the brackets (8) is welded on the flow guide assembly (6);
the flow guide assembly (6) consists of an upper flow guide plate (61) and a lower flow guide plate (62), and the upper flow guide plate (61) and the lower flow guide plate (62) are in mirror image trapezoidal structures;
a hollow plate (621) is arranged at the horizontal end of the lower guide plate (62), and a rubber pipe (622) is embedded in the hollow plate (621);
and a sewage draining hole (623) is formed in the horizontal end of the lower guide plate (62) and is positioned below the rubber tube (622).
4. The composite polyester carpet fiber flattening processing device according to claim 1, characterized in that the flattening roller assembly (9) is composed of a flattening press roller (91) and a flattening support roller (92), and the height of the lower surface of the flattening press roller (91) is larger than the height of the upper surface of the flattening support roller (92).
5. The composite polyester carpet fiber flattening apparatus of claim 1 or 4, further comprising an electrically controlled push rod (81);
the electric control push rod (81) is embedded in the bracket (8);
the upper part of the electric control push rod (81) is connected with a bearing sleeve (82), and the bearing sleeve (82) is rotatably connected with two ends of a connecting rod on the leveling carrier roller (92).
6. The composite polyester carpet fiber smoothing device of claim 1, further comprising a heat transfer plate (102);
the heat transfer plate (102) is embedded in the inner walls of the vertical ends of the two sides of the heating cover (10);
the upper surface of the heat transfer plate (102) is equidistantly communicated with heat dissipation nozzles (103), and the diameter of the inner wall of an upper opening of each heat dissipation nozzle (103) is larger than that of the inner wall of a lower opening;
the vertical end inner wall of the heating cover (10) is rotatably connected with a balance roller (101) above the heat dissipation nozzle (103).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921059578.9U CN210506853U (en) | 2019-07-08 | 2019-07-08 | Composite polyester carpet fiber leveling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921059578.9U CN210506853U (en) | 2019-07-08 | 2019-07-08 | Composite polyester carpet fiber leveling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210506853U true CN210506853U (en) | 2020-05-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921059578.9U Active CN210506853U (en) | 2019-07-08 | 2019-07-08 | Composite polyester carpet fiber leveling device |
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| Country | Link |
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| CN (1) | CN210506853U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505322A (en) * | 2022-01-18 | 2022-05-17 | 河南车邦汽车用品制造有限公司 | Blanket leftover material recycling system and method |
-
2019
- 2019-07-08 CN CN201921059578.9U patent/CN210506853U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505322A (en) * | 2022-01-18 | 2022-05-17 | 河南车邦汽车用品制造有限公司 | Blanket leftover material recycling system and method |
| CN114505322B (en) * | 2022-01-18 | 2023-09-26 | 河南车邦汽车用品制造有限公司 | Blanket leftover material recycling system and method |
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