CN210506842U

CN210506842U - Residual heat drying cylinder device of setting machine

Info

Publication number: CN210506842U
Application number: CN201921228097.6U
Authority: CN
Inventors: 钱宏; 周俞
Original assignee: Jiangsu Hengjin Printing And Dyeing Machinery Co ltd
Current assignee: Jiangsu Hengjin Printing And Dyeing Machinery Co ltd
Priority date: 2019-07-31
Filing date: 2019-07-31
Publication date: 2020-05-12
Anticipated expiration: 2029-07-31

Abstract

The utility model provides a forming machine waste heat dries by fire wound packages and puts, including the charging wagon, a plurality of first rollers, the padder, a plurality of second rollers, dry by fire a section of thick bamboo, power device, a plurality of third rollers, the mount, feed liquor pipe and drain pipe, power device drives and dries by fire a section of thick bamboo and rotate, when drying by fire a section of thick bamboo and rotating, the cloth fabric is through the charging wagon in proper order, a plurality of first rollers, the padder, a plurality of second rollers, state and dry by fire a section of thick bamboo, a plurality of third rollers, the cloth fabric transfer orbit of forming machine, the steam discharge pipe of pipeline intercommunication forming machine is passed through to the one end of feed liquor pipe, the other end of feed liquor pipe passes through the inlet that the pipeline intercommunication dried by. The utility model provides a forming machine waste heat drying cylinder device has increased the function of drying by the fire in advance, utilizes forming machine exhaust hot steam, water, reduces the energy consumption, accords with the current requirement to production energy saving and emission reduction of country, saves the manufacturing cost of enterprise, is suitable for extensively.

Description

Residual heat drying cylinder device of setting machine

Technical Field

The utility model belongs to the technical field of the printing and dyeing industry, concretely relates to forming machine waste heat drying cylinder device.

Background

In the existing printing and dyeing industry, a setting machine is used for drying and setting cloth fabrics, generally speaking, the cloth fabrics directly enter the setting machine for processing, and the setting machine has no pretreatment process and has the following defects: 1. direct shaping has large energy consumption; 2. the waste heat of the steam of the setting machine is directly discharged, the temperature is up to more than 100 ℃, the energy consumption is wasted, the environment is not favorable, and the energy is not saved. Therefore, it is necessary to manufacture a device for utilizing the waste heat of the setting machine, which can solve the above problems.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to provide forming machine waste heat drying cylinder device, overcome above-mentioned defect, through making cloth fabric preheating device, solve above-mentioned problem.

In order to solve the technical problem, the utility model provides a forming machine waste heat drying cylinder device, include: the drying machine comprises a feeding vehicle, a plurality of first rollers, a padder, a plurality of second rollers, a drying cylinder, a power device, a plurality of third rollers, a fixing frame, a liquid inlet pipe and a liquid outlet pipe, wherein the fixing frame is fixedly provided with the plurality of first rollers, the plurality of second rollers, the drying cylinder, the power device, the plurality of third rollers, the liquid inlet pipe and the liquid outlet pipe, the plurality of first rollers are arranged between the feeding vehicle and the padder, the plurality of second rollers are arranged between the padder and the drying cylinder, the plurality of third rollers are arranged between the drying cylinder and the setting machine, the power device drives the drying cylinder to rotate, when the drying cylinder rotates, the cloth fabric sequentially passes through the feeding vehicle, the plurality of first rollers, the padder, the plurality of second rollers, the drying cylinder, the plurality of third rollers and a cloth fabric conveying track of the setting machine, one end of the liquid inlet pipe is communicated with a steam discharge pipe of the setting machine through a pipeline, the other end of the liquid inlet pipe is communicated with the liquid inlet of the drying cylinder through a pipeline, and the liquid outlet of the drying cylinder is communicated with the liquid outlet pipe through a pipeline.

As a preferred scheme of forming machine waste heat drying cylinder device still includes first tension frame, first tension frame is fixed on the mount, first tension frame sets up the feed carriage with between a plurality of first rollers, the cloth fabric passes through in proper order the feed carriage first tension frame a plurality of first rollers.

As a preferred scheme of forming machine waste heat drying cylinder device still includes the balancing stand, the balancing stand is fixed on the mount, the balancing stand sets up the padder with between the second roller, the cloth fabric passes through in proper order the padder the balancing stand a plurality of second rollers.

As a preferred scheme of forming machine waste heat drying cylinder device, still include the expander roller, the expander roller is fixed on the mount, the expander roller sets up the second roller with between the drying cylinder, the cloth fabric passes through in proper order the second roller the expander roller drying cylinder.

As an optimal scheme of forming machine waste heat stoving section of thick bamboo device, the stoving section of thick bamboo includes a plurality of stoving section of thick bamboos and a plurality of lower stoving section of thick bamboos, a plurality of stoving section of thick bamboos and a plurality of lower stoving section of thick bamboo are the cylinder that the size is the same, a plurality of stoving section of thick bamboos set up in the top of a plurality of lower stoving section of thick bamboos, a plurality of stoving section of thick bamboos parallel arrangement on the coplanar, a plurality of lower stoving section of thick bamboo parallel arrangement are on the coplanar, and the line of the central point of two adjacent lower stoving section of thick bamboos constitutes equilateral triangle with the line of the central point of one upper stoving section of thick bamboo of its top, and the central point of one lower stoving section of thick bamboo of its below constitutes.

As an optimal scheme of forming machine waste heat drying cylinder device still includes second tension frame, second tension frame is fixed on the mount, second tension frame sets up drying cylinder with between a plurality of third rollers, the cloth fabric passes through in proper order drying cylinder second tension frame a plurality of third rollers.

As an optimal scheme of forming machine waste heat drying cylinder device still includes the exhaust cover, the exhaust cover is established the top of drying cylinder, the exhaust cover with mount fixed connection.

As a preferred scheme of forming machine waste heat drying cylinder device, the top of exhaust hood is equipped with an swash plate, the bottom border of exhaust hood is equipped with a basin, the water that the exhaust hood was gone up fall in among the basin, basin intercommunication drain pipe.

As a preferred scheme of forming machine waste heat drying cylinder device, the exhaust hood still includes the fan, the fan with exhaust hood fixed connection.

Compared with the prior art, the utility model provides a forming machine waste heat drying cylinder device has following advantage: 1. the pre-drying function is added, the hot steam and water discharged by the setting machine are used for pre-drying the cloth fabric, the energy consumption for drying the later-stage setting machine is reduced, and the energy consumption is reduced by 5%; 2. by utilizing the waste heat of the setting machine, the temperature of hot steam and water with the temperature of more than 100 ℃ is reduced to 60 ℃ after being reused, and at the moment, no steam exists and only pure water exists, so that the utilization rate of the steam reaches 100%, and the energy is saved and the environment is protected.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive labor. Wherein the content of the first and second substances,

fig. 1 is a schematic view of the structure of the residual heat drying drum device of the setting machine of the present invention;

fig. 2 is a schematic view of the rear view structure of the waste heat drying cylinder device of the setting machine of the present invention.

Wherein: the device comprises a feeding vehicle 1, a first roller 2, a padder 3, a second roller 4, a drying cylinder 5, an upper drying cylinder 51, a lower drying cylinder 52, a power device 6, a third roller 7, a fixing frame 8, a liquid inlet pipe 9, a liquid outlet pipe 10, a first tension frame 11, a balance frame 12, an opening roller 13, a second tension frame 14 and an exhaust hood 15.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the following embodiments.

First, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with at least one implementation of the invention is included. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.

Secondly, the utility model discloses utilize structural schematic diagram etc. to carry out the detailed description, when detailing the embodiment of the utility model, for the convenience of explanation, the schematic diagram that shows forming machine waste heat drying cylinder device structure can not do local the enlargeing according to general proportion, moreover the schematic diagram is the example only, and it should not limit here the scope of the protection of the utility model. In addition, the actual fabrication process should include three-dimensional space of length, width and depth.

Referring to fig. 1 and fig. 2, fig. 1 is a schematic view of a front view structure of the residual heat drying drum device of the setting machine of the present invention; fig. 2 is a schematic view of the rear view structure of the waste heat drying cylinder device of the setting machine of the present invention. As shown in fig. 1 and 2, the residual heat drying cylinder device of the setting machine comprises: the feeding car 1, a plurality of first rollers 2, padder 3, a plurality of second rollers 4, dry by fire a section of thick bamboo 5, power device 6, a plurality of third rollers 7, mount 8, feed liquor pipe 9 and drain pipe 10, mount 8 is the three-dimensional support body of frame, be used for fixing a plurality of first rollers 2, a plurality of second rollers 4, dry by fire a section of thick bamboo 5, power device 6, a plurality of third rollers 7, feed liquor pipe 9 and drain pipe 10 isotructure, because the special construction of cloth fabric, need expand to set level, so, in this equipment, relate to a plurality of rollers, be used for making the smooth each process of entering of cloth fabric.

The cloth fabric is firstly transported to a designated position of the equipment through the feeding trolley 1, the first rollers 2 are arranged between the feeding trolley 1 and the padder 3, the first tension frame 11 is fixed on the fixing frame 8, the first tension frame 11 is arranged between the feeding trolley 1 and the first rollers 2 and used for keeping the tension of the cloth fabric stable, and the cloth fabric sequentially passes through the feeding trolley 1, the first tension frame 11 and the first rollers 2. The first tension frame 11 flattens the cloth fabric in the feeding trolley 1, and then at least one first roller 2 is positioned above the first tension frame 11 to take the cloth fabric to a high position for stretching, and then the cloth fabric enters the padder 3, wherein the padder 3 has two functions for the cloth fabric: firstly, adding auxiliary agents such as softening agents in the cloth fabric, and secondly, removing partial moisture in the cloth fabric to ensure that the auxiliary agents are uniform.

The plurality of second rollers 4 are arranged between the padder 3 and the drying cylinder 5, the balancing stand 12 is fixed on the fixing frame 8, the balancing stand 12 is arranged between the padder 3 and the second rollers 4, the scutching roll 13 is fixed on the fixing frame 8, and the fabric sequentially passes through the padder 3, the balancing stand 12 and the plurality of second rollers 4. The balancing frame 12 keeps the tension of the cloth fabric stable.

The scutching roll 13 is arranged between the second roll 4 and the drying cylinder 5, and the fabric sequentially passes through the second roll 4, the scutching roll 13 and the drying cylinder 5. The scutching roll 13 ensures the cloth to be smooth before entering the drying cylinder 5.

The drying cylinder 5 is filled with a mixture of steam and water, waste steam and water in the setting machine enter the drying cylinder 5 from a liquid inlet pipe 9, one end of the liquid inlet pipe 9 is communicated with a steam discharge pipe (not shown) of the setting machine through a pipeline (not shown), the other end of the liquid inlet pipe 9 is communicated with a liquid inlet (not shown) of the drying cylinder 5 through a pipeline (not shown), and a liquid outlet (not shown) of the drying cylinder 5 is communicated with a liquid outlet pipe 10 through a pipeline (not shown). The drying cylinders 5 are arranged in an upper row and a lower row and are divided into a plurality of upper drying cylinders 51 and a plurality of lower drying cylinders 52, the upper drying cylinders 51 and the lower drying cylinders 52 are cylinders with the same size, the upper drying cylinders 51 are arranged above the lower drying cylinders 52, the upper drying cylinders 51 are arranged on the same plane in parallel, the lower drying cylinders 52 are arranged on the same plane in parallel, a connecting line of the central point of each two adjacent lower drying cylinders 52 and the central point of the upper drying cylinder 51 above the lower drying cylinder forms an equilateral triangle, and a connecting line of the central point of each two adjacent upper drying cylinders 51 and the central point of the lower drying cylinder 52 below the upper drying cylinder forms an equilateral triangle. The advantages of this structure are: firstly, the space is saved, and meanwhile, the cloth fabric can pass through more surfaces of the drying cylinder as much as possible, so that the cloth fabric can obtain sufficient heat, and the pre-drying purpose is achieved. The fabric thus passes through the scutching roll 13 into the drying cylinder 5, first over the surface of a lower drying cylinder 52, then over the surface of an upper drying cylinder 51, then over the surface of a lower drying cylinder 52, and so on. At the same time, the drying cylinder 5 is driven by the power device 6 to rotate. The power device 6 can be arranged in various ways, such as a motor driving a belt to rotate so as to rotate a belt pulley installed on the drying cylinder 51 and drive the drying cylinder 5 to rotate, or a motor driving a gear to rotate so as to rotate another gear set installed on the drying cylinder 51 and drive the drying cylinder 5 to rotate.

The second tension bracket 14 is fixed on the fixing bracket 8, and the second tension bracket 14 is arranged between the drying cylinder 5 and the plurality of third rollers 7. The plurality of third rollers 7 are disposed between the drying cylinder 5 and the setting machine (not shown), and the fabric passing over the surface of the drying cylinder 5 is kept under tension by the second tension bracket 14.

Because the cloth fabric is partly dried when passing through the drying cylinder 5, so the cloth fabric has moisture to volatilize in the process of being dried, so the vapor goes upwards, when meetting cold air, still can fall back to on the cloth fabric, consequently, in order to avoid this kind of condition to take place, the setting machine waste heat drying cylinder device still includes exhaust hood 15, and exhaust hood 15 covers the setting in the top of drying cylinder 5, and exhaust hood 15 and mount 8 fixed connection. The exhaust hood 15 further includes a fan (not shown), and the fan is fixedly connected to the exhaust hood 15. The top of exhaust hood 15 is equipped with an swash plate (not shown), and the bottom border of exhaust hood 15 is equipped with a basin (not shown), and exhaust hood 15 upwards takes out the steam that cloth fabric volatilizees to steam and touches the swash plate through the similar smoke ventilator principle of fan (not shown), accumulates the drop on the swash plate, because the swash plate has certain inclination, so the drop can flow to low one side, collects through the swash plate, and the water on exhaust hood 15 falls in the basin among, basin intercommunication drain pipe (not shown), by the drain pipe drainage.

It should be understood by those skilled in the art that one of the features or objects of the present invention is to: the utility model provides a forming machine waste heat drying cylinder device has increased the function of drying by the fire in advance, utilizes forming machine exhaust hot steam, water, reduces the energy consumption, accords with the current requirement to production energy saving and emission reduction of country, saves the manufacturing cost of enterprise, is suitable for extensively.

It should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced with equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the scope of the claims of the present invention.

Claims

1. Setting machine waste heat drying cylinder device, characterized by includes: the drying machine comprises a feeding vehicle, a plurality of first rollers, a padder, a plurality of second rollers, a drying cylinder, a power device, a plurality of third rollers, a fixing frame, a liquid inlet pipe and a liquid outlet pipe, wherein the fixing frame is fixedly provided with the plurality of first rollers, the plurality of second rollers, the drying cylinder, the power device, the plurality of third rollers, the liquid inlet pipe and the liquid outlet pipe, the plurality of first rollers are arranged between the feeding vehicle and the padder, the plurality of second rollers are arranged between the padder and the drying cylinder, the plurality of third rollers are arranged between the drying cylinder and the setting machine, the power device drives the drying cylinder to rotate, when the drying cylinder rotates, cloth fabrics sequentially pass through the feeding vehicle, the plurality of first rollers, the padder, the plurality of second rollers, the drying cylinder, the plurality of third rollers and a cloth fabric conveying track of the setting machine, one end of the liquid inlet pipe is communicated with a steam discharge pipe of the setting machine through a pipeline, the other end of the liquid inlet pipe is communicated with the liquid inlet of the drying cylinder through a pipeline, and the liquid outlet of the drying cylinder is communicated with the liquid outlet pipe through a pipeline.

2. The residual heat drying cylinder device of the setting machine as claimed in claim 1, which is characterized in that: the cloth fabric stretching device is characterized by further comprising a first tension frame, wherein the first tension frame is fixed on the fixing frame, the first tension frame is arranged between the feeding trolley and the plurality of first rollers, and the cloth fabric sequentially passes through the feeding trolley, the first tension frame and the plurality of first rollers.

3. The residual heat drying cylinder device of the setting machine as claimed in claim 1, which is characterized in that: the fabric is characterized by further comprising a balance frame, wherein the balance frame is fixed on the fixing frame and arranged between the padder and the second rollers, and the fabric sequentially passes through the padder, the balance frame and the second rollers.

4. The residual heat drying cylinder device of the setting machine as claimed in claim 1, which is characterized in that: the fabric drying device is characterized by further comprising an opening roller, wherein the opening roller is fixed on the fixing frame and arranged between the second roller and the drying cylinder, and the fabric sequentially passes through the second roller, the opening roller and the drying cylinder.

5. The residual heat drying cylinder device of the setting machine as claimed in claim 1, which is characterized in that: the drying cylinders comprise a plurality of upper drying cylinders and a plurality of lower drying cylinders, the upper drying cylinders and the lower drying cylinders are cylinders with the same size, the upper drying cylinders are arranged above the lower drying cylinders, the upper drying cylinders are arranged on the same plane in parallel, the lower drying cylinders are arranged on the same plane in parallel, a connecting line of the central point of each two adjacent lower drying cylinders and the central point of one upper drying cylinder above the lower drying cylinder forms an equilateral triangle, and a connecting line of the central point of each two adjacent upper drying cylinders and the central point of one lower drying cylinder below the upper drying cylinders forms an equilateral triangle.

6. The residual heat drying cylinder device of the setting machine as claimed in claim 1, which is characterized in that: the cloth fabric drying device is characterized by further comprising a second tension frame, wherein the second tension frame is fixed on the fixing frame, the second tension frame is arranged between the drying cylinder and the plurality of third rollers, and the cloth fabric sequentially passes through the drying cylinder, the second tension frame and the plurality of third rollers.

7. The residual heat drying cylinder device of the setting machine as claimed in claim 1, which is characterized in that: the drying device is characterized by further comprising an exhaust hood, wherein the exhaust hood covers the drying cylinder, and is fixedly connected with the fixing frame.

8. The setting machine residual heat drying cylinder device as set forth in claim 7, characterized in that: the top of the exhaust hood is provided with an inclined plate, the bottom edge of the exhaust hood is provided with a water tank, water on the exhaust hood falls into the water tank, and the water tank is communicated with a drain pipe.

9. The setting machine residual heat drying cylinder device as set forth in claim 7, characterized in that: the exhaust hood also comprises a fan, and the fan is fixedly connected with the exhaust hood.