CN210498342U - Be suitable for turbine shell's multistation saw rising head lathe - Google Patents

Be suitable for turbine shell's multistation saw rising head lathe Download PDF

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Publication number
CN210498342U
CN210498342U CN201921197270.0U CN201921197270U CN210498342U CN 210498342 U CN210498342 U CN 210498342U CN 201921197270 U CN201921197270 U CN 201921197270U CN 210498342 U CN210498342 U CN 210498342U
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clamping
workpiece
clamping end
chuck
tool
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CN201921197270.0U
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Chinese (zh)
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曾会春
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Wuxi Sinan Technology Co.,Ltd.
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Wuxi Xinan Aluminum Technology Co ltd
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Abstract

The utility model discloses a multi-station riser sawing machine tool suitable for a turbine shell, which comprises a clamping tool and a rotary tool turntable, wherein the tool turntable is provided with a first clamping end and a second clamping end, and the problem of single-port clamping of the existing machine tool is directly solved; when the cutting device saws the riser on the workpiece fixed on the first clamping end, an operator can simultaneously install the workpiece to be machined to a second clamping end far away from the cutting device; when the workpiece on the first clamping end is machined, the tool turntable rotates, a second clamping end face provided with the workpiece to be machined faces the cutting device, and the first clamping end provided with the machined workpiece is far away from the cutting device; in the process of cutting the workpiece on the second clamping end, an operator can disassemble the workpiece on the first clamping end and install a new workpiece to be processed; the mode saves the time for installing and disassembling the workpiece, realizes uninterrupted production, has high working efficiency, ensures that an operator is always in a place far away from the cutting device, and has good safety.

Description

Be suitable for turbine shell's multistation saw rising head lathe
Technical Field
The utility model relates to a turbine casing manufacturing field, concretely relates to be suitable for turbine casing's multistation saw rising head lathe.
Background
When a blank of a mechanical part is cast and produced, a pouring system such as a pouring gate, a riser and the like can be added according to the process requirements. The casting, after exiting the mold, requires the removal of these excess gating systems. When the gating system is removed by the sawing machine, a special clamp needs to be installed on a workbench of the sawing machine, the clamp is fastened after the orientation of the clamp is approved, then the casting is fixed on the clamp to position and clamp the casting, the sawing machine is started to enable the workbench to drive the clamp and the casting to move towards the direction of a rotating saw blade, and the casting head is separated from the casting body.
The traditional sawing machine is as follows: CN201620576646.9, name are servo vertical band sawing machine of many width, including lathe bed, workstation, vertical sash, direction head and work piece clamping device, characterized by: the vertical saw frame is arranged on the machine body through a servo rotary driving device and can rotate leftwards or rightwards; the guide head is a servo rotary guide head which can rotate leftwards or rightwards.
The workpiece clamping device can only clamp one workpiece at a time, and after one workpiece is cut, the machine needs to be stopped to place the other workpiece, so that the working efficiency is low; secondly, there is the safety problem, in the work piece change process, if artifical change is too early or the saw blade still does not close, easily takes place the potential safety hazard, if the manual work is in and keeps away from the installation of saw blade department, can lead to making a round trip to form the overlength, directly prolongs work piece process time, inefficiency.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem who solves: the utility model aims at solving the not enough among the prior art, provide a work efficiency height, the security performance is good, can realize the manual work and keep away from saw blade department installation work piece and do not influence work efficiency one kind be suitable for turbine housing's multistation saw rising head lathe.
The technical scheme of the utility model: be suitable for turbine housing's multistation saw rising head lathe, including centre gripping frock, cutting device and fuselage support, its characterized in that: the clamping tool can reciprocate along the Y-axis guide rail under the drive of the Y-axis drive motor; the cutting device can reciprocate along the X-axis guide rail under the drive of the X-axis drive motor;
the clamping tool comprises a rotatable tool turntable, and a first clamping end and a second clamping end are arranged on the tool turntable.
Furthermore, the first clamping end and the second clamping end have the same structure; the first clamping end comprises a clamping chuck and a chuck rotating seat; the clamping chuck is provided with clamping claws; the clamping chuck is arranged on the chuck rotating seat, and the chuck rotating seat can drive the clamping chuck to rotate; the chuck rotating seat is connected with the tool turntable.
Further, still include the jack catch support, the jack catch support articulates first clamping end.
Furthermore, a workpiece stop block is arranged on the clamping chuck.
Further, the cutting device comprises a saw blade and a driving motor for driving the saw blade to rotate.
Furthermore, an anti-collision rubber strip is arranged at the contact end of the workpiece stop block and the workpiece.
The utility model has the advantages of compared with the prior art:
1. the clamping tool comprises a rotatable tool turntable, and a first clamping end and a second clamping end are arranged on the tool turntable, so that the problem of single-port clamping of the existing machine tool is directly solved; when the cutting device saws the riser on the workpiece fixed on the first clamping end, an operator can simultaneously install the workpiece to be machined to a second clamping end far away from the cutting device; when the workpiece on the first clamping end is machined, the tool turntable rotates, a second clamping end face provided with the workpiece to be machined faces the cutting device, and the first clamping end provided with the machined workpiece is far away from the cutting device; in the process of cutting the workpiece on the second clamping end, an operator can disassemble the workpiece on the first clamping end and install a new workpiece to be processed; the mode saves the time for installing and disassembling the workpiece, realizes uninterrupted production, has high working efficiency, ensures that an operator is always in a place far away from the cutting device, and has good safety.
2. The first clamping end and the second clamping end have the same structure; the first clamping end comprises a clamping chuck and a chuck rotating seat; the clamping chuck is provided with clamping claws; the clamping chuck is arranged on the chuck rotating seat, and the chuck rotating seat can drive the clamping chuck to rotate; the chuck rotating seat is connected with the tool turntable, the chuck rotating seat capable of realizing rotation is matched and hinged with the first clamping end chuck support, and meanwhile, the clamping tool can reciprocate along the Y-axis guide rail under the drive of the Y-axis drive motor; the cutting device can reciprocate along the X-axis guide rail under the drive of the X-axis drive motor, can realize the cutting of the risers at all angles of the turbine shells with different structures, different types and different sizes, and does not need to additionally manufacture a cutting tool; the universality is strong.
3. The clamping chuck is provided with the workpiece stop block, the turbine shell arranged on the clamping chuck is assisted in positioning, meanwhile, the workpiece stop block and the workpiece contact end are provided with the anti-collision rubber strip, and the phenomenon that the surface of the turbine shell is damaged in a sliding mode due to the workpiece stop block in the clamping and rotating processes is avoided.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic view of the specific structure of the clamping tool of the present invention;
fig. 3 is a schematic view of a specific structure of the first clamping end of the present invention.
Detailed Description
In order to deepen the understanding of the present invention, we will make further details of the present invention with reference to the drawings, and this embodiment is only used to explain the present invention, and does not constitute a limitation to the protection scope of the present invention.
Fig. 1 to 3 show an embodiment of a multi-station feeder head sawing machine suitable for a turbine housing according to the present invention, which includes a clamping fixture 1, a cutting device 2 and a machine body bracket 5, wherein the cutting device 2 includes a saw blade 21 and a driving motor 20 for driving the saw blade 21 to rotate; the clamping tool 1 can reciprocate along a Y-axis guide rail 41 under the drive of a Y-axis drive motor 4; the cutting device 2 can reciprocate along the X-axis guide rail 31 under the drive of the X-axis drive motor 3; the clamping tool 1 comprises a rotatable tool turntable 13 and a jaw support 14, and the jaw support 14 is hinged with a first clamping end 10; the tool turntable 13 is provided with a first clamping end 10 and a second clamping end 11. The first clamping end 10 and the second clamping end 11 are identical in structure; the first clamping end 10 comprises a clamping chuck 102 and a chuck rotary base 12; the clamping chuck 102 is provided with a clamping jaw 101 and a workpiece stopper 103; the contact end of the workpiece stop block 103 and the workpiece is provided with an anti-collision rubber strip. The clamping chuck 102 is arranged on the chuck rotating base 12, and the chuck rotating base 12 can drive the clamping chuck 102 to rotate; the chuck rotating base 12 is connected with a tool rotating disc 13.
The clamping tool 1 is arranged on the clamping tool support 15, and the clamping tool support 15 realizes reciprocating motion on the Y-axis guide rail 41; the X-axis driving motor 3 and the Y-axis driving motor 4 are both servo motors, the driving motor 20 can be a conventional motor or a servo motor, and the clamping jaws 101 can be driven by air cylinders or hydraulically.
The utility model discloses a theory of operation: firstly, clamping a workpiece 9 to a first clamping end 10, and fixing the workpiece 9 to be processed through a clamping jaw 101 and a workpiece stop block 103; adjusting the angle between the jaw support 14 and the first clamping end 10 to ensure that the position of a dead head of the workpiece 9 to be processed and a saw blade 21 of the cutting device 2 are at a proper angle;
when the machining process starts, the Y-axis driving motor 4 drives the clamping tool support 15 to move towards the direction close to the cutting device 2 along the Y-axis guide rail 41, meanwhile, the driving motor 2 drives the saw blade 21 to move, the cutting device 2 can move along the X-axis guide rail 31 in a single direction under the driving of the X-axis driving motor 3, and the cutting process starts;
the operator can simultaneously mount the workpiece 9 to be machined to the second gripping end 11 remote from the cutting device 2; after the workpiece on the first clamping end 10 is machined, the tool rotary table 13 rotates, the second clamping end 11 provided with the workpiece 9 to be machined faces the cutting device 2, and the first clamping end 10 provided with the machined workpiece is far away from the cutting device 2; in the process of cutting the workpiece on the second clamping end 11, an operator can disassemble the workpiece on the first clamping end 10 and install a new workpiece 9 to be processed; and (5) circulating and reciprocating.
The utility model has the characteristics of work efficiency is high, and the security performance is good, can realize that the manual work keeps away from saw blade department installation work piece and does not influence work efficiency, because centre gripping frock 1 includes rotatable frock carousel 13, is equipped with first exposed core 10 and second exposed core 11 on the frock carousel 13, has directly solved current lathe single port and has added the problem of holding; when the cutting device 2 performs the feeder head sawing processing on the workpiece fixed on the first clamping end 10, an operator can simultaneously mount the workpiece 9 to be processed to the second clamping end 11 far away from the cutting device 2; after the workpiece on the first clamping end 10 is machined, the tool rotary table 13 rotates, the second clamping end 11 provided with the workpiece to be machined faces the cutting device 2, and the first clamping end 10 provided with the machined workpiece is far away from the cutting device 2; in the process of cutting the workpiece on the second clamping end 11, an operator can disassemble the workpiece on the first clamping end 10 and install a new workpiece to be machined; the mode saves the time for installing and disassembling the workpiece, realizes uninterrupted production, has high working efficiency, ensures that the operator is always in a place far away from the cutting device 2, and has good safety. Meanwhile, the clamping tool 1 can reciprocate along the Y-axis guide rail 41 under the drive of the Y-axis drive motor 4; the cutting device 2 can reciprocate along the X-axis guide rail 31 under the drive of the X-axis drive motor 3. The first clamping end 10 and the second clamping end 11 are identical in structure; the first clamping end 10 comprises a clamping chuck 102 and a chuck rotary base 12; the clamping chuck 102 is provided with clamping jaws 101; the clamping chuck 102 is arranged on the chuck rotating base 12, and the chuck rotating base 12 can drive the clamping chuck 102 to rotate; the chuck rotating seat 12 is connected with the tool rotating disc 13, the chuck rotating seat 12 capable of rotating 360 degrees is matched with the jaw support 14 hinged to the first clamping end 10, riser cutting at all angles of turbine shells of different structures, different models and different sizes can be realized, and a cutting tool is not required to be additionally made; the universality is strong. The workpiece stop block 103 is arranged on the clamping chuck 102, the turbine shell installed on the clamping chuck 102 is assisted in positioning, meanwhile, the anti-collision rubber strip is arranged at the contact end of the workpiece stop block 103 and the workpiece, and the sliding loss of the workpiece stop block on the surface of the turbine shell in the clamping and rotating processes is avoided.
The foregoing detailed description of the embodiments is provided for the purpose of illustrating the technical concept and structural features of the present invention, and is not intended to limit the scope of the present invention, which is defined by the claims and the accompanying drawings.

Claims (6)

1. The utility model provides a be suitable for turbine shell's multistation saw rising head lathe, includes centre gripping frock (1), cutting device (2) and fuselage support (5), its characterized in that: the clamping tool (1) can reciprocate along a Y-axis guide rail (41) under the drive of a Y-axis drive motor (4); the cutting device (2) can reciprocate along an X-axis guide rail (31) under the drive of an X-axis drive motor (3);
the clamping tool (1) comprises a rotatable tool rotary table (13), and a first clamping end (10) and a second clamping end (11) are arranged on the tool rotary table (13).
2. A multi-station sawn feeder machine tool for turbine casings, as claimed in claim 1, wherein: the first clamping end (10) and the second clamping end (11) have the same structure; the first clamping end (10) comprises a clamping chuck (102) and a chuck rotary seat (12); a clamping claw (101) is arranged on the clamping chuck (102); the clamping chuck (102) is arranged on the chuck rotating seat (12), and the chuck rotating seat (12) can drive the clamping chuck (102) to rotate; the chuck rotating seat (12) is connected with a tool rotating disc (13).
3. A multi-station sawn feeder machine tool for turbine casings, as claimed in claim 1, wherein: the clamping jaw device further comprises a clamping jaw support (14), and the clamping jaw support (14) is hinged to the first clamping end (10).
4. A multi-station sawn feeder machine tool for turbine casings, as claimed in claim 1, wherein: the clamping chuck (102) is provided with a workpiece stop block (103).
5. A multi-station sawn feeder machine tool for turbine casings, as claimed in claim 1, wherein: the cutting device (2) comprises a saw blade (21) and a driving motor (20) for driving the saw blade (21) to rotate.
6. A multi-station sawn feeder machine tool for turbine casings, according to claim 4, wherein: and an anti-collision rubber strip is arranged at the contact end of the workpiece stop block (103) and the workpiece.
CN201921197270.0U 2019-07-26 2019-07-26 Be suitable for turbine shell's multistation saw rising head lathe Active CN210498342U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921197270.0U CN210498342U (en) 2019-07-26 2019-07-26 Be suitable for turbine shell's multistation saw rising head lathe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921197270.0U CN210498342U (en) 2019-07-26 2019-07-26 Be suitable for turbine shell's multistation saw rising head lathe

Publications (1)

Publication Number Publication Date
CN210498342U true CN210498342U (en) 2020-05-12

Family

ID=70585906

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921197270.0U Active CN210498342U (en) 2019-07-26 2019-07-26 Be suitable for turbine shell's multistation saw rising head lathe

Country Status (1)

Country Link
CN (1) CN210498342U (en)

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Address after: 214000 Rengang village, Xuelang street, Binhu District, Wuxi City, Jiangsu Province

Patentee after: Wuxi Sinan Technology Co.,Ltd.

Address before: 214000 Rengang village, Xuelang street, Binhu District, Wuxi City, Jiangsu Province

Patentee before: WUXI XINAN ALUMINUM TECHNOLOGY Co.,Ltd.

CP01 Change in the name or title of a patent holder