CN210498302U - Belt buckle inch five-mainboard automatic production line - Google Patents
Belt buckle inch five-mainboard automatic production line Download PDFInfo
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- CN210498302U CN210498302U CN201920974507.5U CN201920974507U CN210498302U CN 210498302 U CN210498302 U CN 210498302U CN 201920974507 U CN201920974507 U CN 201920974507U CN 210498302 U CN210498302 U CN 210498302U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000004512 die casting Methods 0.000 claims abstract description 90
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 95
- 230000007246 mechanism Effects 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000007790 scraping Methods 0.000 claims description 19
- 238000005452 bending Methods 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 11
- 230000007306 turnover Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000001737 promoting effect Effects 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000009471 action Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a belt buckle cun five-mainboard automatic production line, including die casting machine, adjusting device, rotary device, a device of getting, conveyer belt, double-end clamping jaw device, the mouth platform that anhydrates, ultrasonic vibration mould, discharge device, lifting device and cun five-mainboard scrape the flash machine, the die casting machine is used for die-casting raw materials into die castings, adjusting device installs in one side of die casting machine, installs a device of getting on the adjusting device and get a device accessible adjusting device adjusting position, the device of getting is got the die casting clamp in the die casting machine and is got out and transport rotary device, rotary device installs on adjusting device, the utility model discloses a complete cun five-mainboard production line is constituteed through each device for the die-casting of cun five-mainboard is moulded, is gone the mouth of a river and is maintained flash burr with this replacement manual work, save time to improve production efficiency with this, meanwhile, labor cost can be saved, and economic benefits are improved.
Description
Technical Field
The utility model relates to a production line, concretely relates to five mainboard production lines of cun.
Background
At present, in the production process of the belt buckle cun five mainboards, the die-casting molding needs to be carried out in a die-casting machine firstly, then the cooling, the water gap removing and the burr trimming of the burrs are taken out from the die-casting machine, then the steps in the back are carried out manually, the workers are needed to clamp the die-casting piece after the die-casting molding, then the water gap of the die-casting piece is broken off by the workers after the cooling, and then the burr trimming of the cun five mainboards is carried out by the scrapers for the workers.
Because the above-mentioned process steps are all operated in stages, and each process step is operated by workers, so that a lot of time is consumed in the production process, and the problems of low production efficiency and high labor cost exist.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art's weak point, provide a belt buckle five mainboard automatic production lines of cun to reach the purpose that improves production efficiency, reduces the cost of labor.
The utility model adopts the technical proposal that: an automatic production line for five-mainboard of belt buckle inch comprises a die casting machine, an adjusting device, a rotating device, a part taking device, a conveying belt, a double-end clamping jaw device, a water outlet platform, an ultrasonic vibration die, a discharging device, a lifting device and a five-mainboard scraping and burring machine, wherein the die casting machine is used for die-casting raw materials into die-cast parts, the adjusting device is installed on one side of the die casting machine, the part taking device is installed on the adjusting device, the position of the part taking device can be adjusted through the adjusting device, the part taking device clamps the die-cast parts in the die casting machine and conveys the die-cast parts to the rotating device, the rotating device is installed on the adjusting device, the rotating device is used for overturning the die-cast parts at a certain angle and clamping the die-cast parts to one end of the conveying belt, the double-end clamping jaw device is installed at the other, remove the periphery of mouth of a river platform and install ultrasonic vibration mould and discharge device respectively, the ultrasonic vibration mould is used for the mouth of a river that removes of die casting, it is used for placing the die casting and will get rid of five mainboards in the cun of mouth of a river to transport to discharge device to remove the mouth of a river platform, discharge device is used for controlling the transportation interval of five mainboards of cun and realizes its positive and negative upset, discharge device is connected with lifting device, and lifting device scrapes the feed inlet of draping the cutting edge of a knife or a sword machine corresponding with five mainboards of cun, and lifting device will be five mainboard propelling movement of cun and scrape in five mainboards of cun scrape the feed inlet of draping the cutting edge of a knife or a sword machine, five.
Furthermore, adjusting device includes movable plate, transmission cylinder and transmission slide rail, transmission cylinder is connected with the movable plate, is equipped with the slider on the movable plate bottom face and the movable plate passes through slider and transmission slide rail sliding connection, transmission cylinder and transmission slide rail are all installed on the support frame.
Further, get a device including getting a motor, gear area and centre gripping hand, get a motor and pass through gear connection with the one end in gear area, the centre gripping hand is installed on the gear area and accessible gear area reciprocating motion, the other end in gear area passes through gear and connecting axle and installs on adjusting device.
Further, rotary device includes slip table moving cylinder, first slide rail, manipulator mounting bracket, rotary manipulator and tilting mechanism, slip table moving cylinder is connected with the manipulator mounting bracket, and the manipulator mounting bracket passes through slider slidable mounting on first slide rail, install rotatable rotary manipulator on the manipulator mounting bracket, rotary manipulator can move to tilting mechanism's top, and tilting mechanism installs on adjusting device.
Furthermore, tilting mechanism includes revolving cylinder, die clamping cylinder and splint, die clamping cylinder passes through the supporting shoe and installs on revolving cylinder, splint pass through the supporting shoe and are connected with die clamping cylinder, and be equipped with on the splint that is close to die clamping cylinder and let die clamping cylinder output pole stretch into inside opening, the splint cross section has the square structure of open-ended for the top, the splint position is corresponding with the moving direction of the die casting on the device of getting.
Further, double-end clamping jaw device includes device body and double-end rotary manipulator, installs rotatable double-end rotary manipulator on the device body, and double-end clamping jaw device can rotate between conveyer belt and the mouth platform that anhydrates.
Further, the water removing port platform is installed in a working area of the ultrasonic vibration die and comprises an installation plate, a second material pushing cylinder, a flat plate, a material clamping device and a material conveying cylinder, the flat plate for placing die castings is installed on the installation plate, the second material pushing cylinder is provided with two cylinders which are symmetrically installed on the installation plate, output rods of the second material pushing cylinder are respectively aligned to blanking positions on two sides of the flat plate, the material conveying cylinder is installed at one end, away from the second material pushing cylinder, of the installation plate, the material clamping device is installed on the material conveying cylinder and can reciprocate through the material conveying cylinder, the cross section of the material clamping device is in an m shape, the top of the material clamping device is linear, two square spaces inside the material clamping device respectively correspond to the pushing directions of the two second material pushing cylinders, and two cylinders for clamping five main boards are symmetrically arranged on the material clamping device, the two cylinders respectively correspond to the two square spaces of the material clamping device.
Further, discharge device includes bifurcation track, middle control mechanism, middle track, first material cylinder, crooked track and parallel rail of pushing away, the installation of bifurcation track slope, middle control mechanism installs and just can control opening and shutting of two branch road crossings in bifurcation track in the orbital fork crossing department, middle track is installed in the orbital below of bifurcation, orbital upper end and middle rail coupling of bending, the orbital lower extreme and parallel rail coupling of bending, first material cylinder of pushing away is installed and is kept away from that one end that the little five mainboards of cun scrape the cutting edge of a knife or a sword machine at parallel rail, and the output pole that first material cylinder of pushing away is facing to parallel rail's transportation terminal surface, that one end that the middle track was kept away from crooked track is equipped with the compressed air source mouth that is used for promoting little five mainboards.
Furthermore, the middle control mechanism comprises three control cylinders, two bending rotating blocks and a stop block, the two bending rotating blocks are respectively arranged on the branch road junction of the forked track, the two bending rotating blocks are respectively connected with one control cylinder, the single block is connected with the third control cylinder, the stop block is positioned above the middle track,
furthermore, the lifting device comprises a lifting plate, a lifting cylinder and a third material pushing cylinder, the lifting plate is horizontally arranged on an output rod of the lifting cylinder, the third material pushing cylinder is arranged at the limit position of the lifting plate lifted by the lifting cylinder, the motion direction of the output rod of the third material pushing cylinder faces to the feed inlet of the cun five-mainboard scraping tippet, the lifting plate is arranged at the end of the parallel rail far away from the first material pushing cylinder, the lifting plate and the parallel rail are in the same horizontal position, a feeding conveyor belt is arranged at the feed inlet of the cun five-mainboard scraping tippet, and the feeding conveyor belt corresponds to the motion direction of the third material pushing cylinder.
The utility model has the advantages that: constitute a complete five mainboard production lines of cun through each device for the die-casting shaping of five mainboard of cun, remove the mouth of a river and repair and drape over one's shoulders the cutting edge of a knife or a sword burr to this replaces artifically, save time, and with this improvement production efficiency, can practice thrift the cost of labor simultaneously, improve economic benefits.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural view of another view angle of the present invention;
fig. 3 is a partial enlarged view at a of fig. 2;
FIG. 4 is a schematic structural diagram of the adjusting device of the present invention;
fig. 5 is a schematic structural view of the adjusting device, the pickup device and the rotating device of the present invention;
FIG. 6 is a schematic structural view of the water gap removing platform of the present invention;
fig. 7 is a schematic structural view of the discharging device and the lifting device of the present invention;
fig. 8 is a schematic structural view of the discharging device and the lifting device at another viewing angle according to the present invention;
fig. 9 is a schematic structural diagram of the intermediate control mechanism of the present invention;
FIG. 10 is a schematic view of the die casting of the present invention;
fig. 11 is a schematic structural view of the cun-wu main board of the present invention.
Wherein, 1, a die casting machine, 2, an adjusting device, 3, a rotating device, 4, a conveying belt, 5, a discharging device, 6, a double-head clamping jaw device, 7, a water outlet platform, 8, an ultrasonic vibration die, 9, a cun five-mainboard scrap scraping machine, 10, a part taking device, 11, a lifting device, 12, a turnover mechanism, 13, a die casting piece, 14, a cun five-mainboard, 101, a part taking motor, 102, a gear belt, 103, a clamping hand, 201, a moving plate, 202, a transmission cylinder, 203, a transmission slide rail, 301, a sliding table moving cylinder, 302, a first slide rail, 303, a manipulator mounting rack, 304, a rotating manipulator, 501, a bifurcation rail, 502, an intermediate control mechanism, 503, an intermediate rail, 504, a first material pushing cylinder, 505, a bending rail, 506, a parallel rail, 601, a double-head rotating manipulator, 602, a device body, 701, a mounting plate, 702, a second material pushing cylinder, 703. the device comprises a flat plate, 704, a material clamping device, 705, a material conveying cylinder, 901, a feeding conveying belt, 111, a lifting plate, 112, a lifting cylinder, 113, a third material pushing cylinder, 121, a rotating cylinder, 122, a clamping cylinder, 123, a clamping plate, 5021, a control cylinder, 5022, a rotating block, 5023 and a stop dog.
Detailed Description
The present invention will be further explained with reference to the embodiments of the drawings.
An automatic production line for belt buckle inch five-mainboard comprises a die casting machine 1, an adjusting device 2, a rotating device 3, a part taking device 10, a conveying belt 4, a double-end clamping jaw device 6, a water outlet platform 7, an ultrasonic vibration die 8, a discharging device 5, a lifting device 11 and a inch five-mainboard scraping and burring machine 9, wherein the die casting machine 1 is used for die-casting raw materials into die-cast parts 13, the adjusting device 2 is installed at one side of the die casting machine 1, the part taking device 10 is installed on the adjusting device 2, the position of the part taking device 10 can be adjusted through the adjusting device 2, the part taking device 10 is used for clamping the die-cast parts 13 in the die casting machine 1 and conveying the die-cast parts to the rotating device 3, the rotating device 3 is installed on the adjusting device 2, the rotating device 3 is used for overturning the die-cast parts 13 at a certain angle and clamping the die-cast parts to one end, double-end clamping jaw device 6 gets 13 clamps of die casting on with conveyer belt 4 and places on the mouth platform 7 that anhydrates, and ultrasonic vibration mould 8 and discharge device 5 are installed respectively to the periphery of the mouth platform 7 that anhydrates, ultrasonic vibration mould 8 is used for the mouth that anhydrates of die casting 13, it transports to discharge device 5 to remove mouth platform 7 and will get rid of the very five mainboard 14 at the mouth of a river to remove mouth of a river, discharge device 5 is arranged in controlling the transportation interval of very five mainboard 14 and realizes its positive and negative upset, discharge device 5 is connected with lifting device 11, and lifting device 11 is corresponding with the feed inlet that very little five mainboards scraped cutting edge of a knife or a sword machine 9, and lifting device 11 will push very little five mainboards 14 and scrape in the feed inlet that cutting edge of a knife or a sword machine 9, and very little five mainboards scrape cutting edge of a sword machine 9 and carry out burr cutting edge of a knife or a sword clearance.
The part taking device 10 is movably mounted on the adjusting device 2, the rotating device 3 is connected with the adjusting device 2, the adjusting device 2 comprises a moving plate 201, a transmission cylinder 202 and a transmission slide rail 203, the transmission cylinder 202 is connected with the moving plate 201, a slide block is arranged on the bottom end face of the moving plate 201, the moving plate 201 is in sliding connection with the transmission slide rail 203 through the slide block, the transmission cylinder 202 and the transmission slide rail 203 are both mounted on a support frame, the moving plate 201 is pushed by the transmission cylinder 202 to move back and forth on the transmission slide rail 203, so that the position of the part taking device 10 on the moving plate 201 is adjusted, the part taking device 10 is aligned with a die casting 13 on the die casting machine 1, and then the die casting 13 is taken out by the part taking device 10 after die casting is completed; get a device 10 including getting a motor 101, gear belt 102 and centre gripping hand 103, get a motor 101 and pass through gear connection with gear belt 102, centre gripping hand 103 installs on gear belt 102 and accessible gear belt 102 reciprocating motion, gear belt 102 installs on movable plate 201, drives gear belt 102 through motor 101 to let centre gripping hand 103 can stretch into the position of die-casting machine 1 die-casting product, and use centre gripping hand 103 to press from both sides the die-casting 13 clamp after the die-casting is accomplished and get out, remove the product on rotary device 3 after that.
The rotating device 3 comprises a sliding table moving cylinder 301, a first sliding rail 302, a manipulator mounting rack 303, a rotary manipulator 304 and a turnover mechanism 12, the sliding table moving cylinder 301 is connected with the manipulator mounting rack 303, the manipulator mounting rack 303 is slidably mounted on the first sliding rail 302 through a slider, the rotatable rotary manipulator 304 is mounted on the manipulator mounting rack 303, the rotary manipulator 304 can move above the turnover mechanism 12, the turnover mechanism 12 is mounted on the moving plate 201, the sliding table moving cylinder 301 can push the manipulator mounting rack 303 to move on the first sliding rail 302, so as to adjust the position of the rotary manipulator 304, the rotary manipulator 304 can move between the turnover mechanism 12 and the conveyor belt 4, and the rotary manipulator 304 can clamp and place the die castings 13 on the conveyor belt 4 from the turnover mechanism 12, meanwhile, the rotary manipulator 304 can rotate the manipulator, the die casting 13 can be conveniently conveyed by a later device by adjusting the placing angle of the die casting 13.
The turnover mechanism 12 comprises a rotary cylinder 121, a clamping cylinder 122 and a clamping plate 123, wherein the clamping cylinder 122 is mounted on the rotary cylinder 121 through a supporting block, the clamping plate 123 is connected with the clamping cylinder 122 through the supporting block, an opening capable of enabling an output rod of the clamping cylinder 122 to extend into the clamping cylinder 122 is formed in one wall surface, close to the clamping cylinder 122, of the clamping plate 123, the cross section of the clamping plate 123 is of a square structure with an opening at the upper part, and the position of the clamping plate 123 corresponds to the moving direction of the die casting 13 on the clamping hand 103; when the die casting 13 moves, the die casting 13 enters the clamping plate 123, then the clamping cylinder 122 can be used for pushing the die casting 13 into the clamping plate 123, and then the clamping cylinder 122 and the clamping plate 123 on the supporting block can be rotated through the rotating cylinder 121, so that the conveying state of the die casting 13 is changed, and the clamping of the rotating manipulator 304 is adapted.
A plurality of cooling fans are uniformly arranged above the conveyor belt 4, so that the die castings 13 are cooled.
Double-end clamping jaw device 6 includes device body 602 and double-end rotatory manipulator 601, install rotatable double-end rotatory manipulator 601 on the device body 602, double-end clamping jaw device 6 can rotate between conveyer belt 4 and water outlet platform 7 to this places the dull and stereotyped 703 of water outlet platform 7 through the centre gripping of double-end rotatory manipulator 601 on with the die casting 13 on the conveyer belt 4, double-end rotatory manipulator 601 has two clamping jaws simultaneously, one end is used for the centre gripping of die casting 13 to place, the other end can get the miscellaneous material clamp of mouth of a river on the water outlet platform 7 and abandon.
The water removing port platform 7 is arranged in a working area of the ultrasonic vibration die 8, the ultrasonic vibration die 8 adopts the prior art, the ultrasonic vibration die 8 can shake down a water gap on a die casting 13 in the application, so as to remove the water gap on the die casting 13, the die casting 13 forms a cun-wu mainboard 14 after the water gap is removed, then the cun-wu mainboard is required to be conveyed to a cun-wu mainboard scraping and flashing machine 9 for burr cleaning, the water removing port platform 7 comprises a mounting plate 701, a second material pushing cylinder 702, a flat plate 703, a material clamping device 704 and a material conveying cylinder 705, the mounting plate 701 is provided with the flat plate 703 for placing the die casting 13, the second material pushing cylinder 702 is provided with two parts and symmetrically arranged on the mounting plate 701, output rods of the second material pushing cylinder 702 are respectively aligned with blanking positions on two sides of the flat plate 703, the material conveying cylinder 705 is arranged at one end of the mounting plate 701 far away from, the material clamping device 704 is mounted on the material conveying cylinder 705 and can reciprocate through the material conveying cylinder 705, the cross section of the material clamping device 704 is in a shape of a straight line'm' at the top, so that the five-inch main boards 14 can be clamped conveniently by the material clamping device 704, two square spaces in the material clamping device 704 respectively correspond to the pushing directions of the two second material pushing cylinders 702, so that the five-inch main boards 14 can be pushed into the material clamping device 704 by the material pushing cylinders 702, two cylinders for clamping the five-inch main boards 14 are symmetrically arranged on the material clamping device 704 and respectively correspond to the two square spaces of the material clamping device 704, the five-inch main boards 14 on the boards 701 can be pushed into the square spaces of the material clamping device 704 by the second material pushing cylinders 702, and then the five-inch main boards 14 can be clamped by the material clamping device 704 through the cylinders, and extending the material holding device 704 to the upper side of the branch rail 501 by extending the output rod of the material conveying cylinder 705, and then releasing the cun-wu main boards 14 from the material holding device 704, so that the cun-wu main boards 14 fall into the branch rail 501
The discharge device 5 comprises a branch rail 501, a middle control mechanism 502, a middle rail 503, a first material pushing cylinder 504, a curved rail 505 and a parallel rail 506, wherein the branch rail 501 is obliquely arranged, so that the cun-wu main boards 14 falling onto the branch rail 501 can slide to the lower side along the rail and then orderly enter the middle rail 503 under the action of the middle control mechanism 502, meanwhile, the branch rail 501 comprises two branch rails, so that the cun-wu main boards 14 falling down can be separated to different places, so that the rail blockage caused by stacking is prevented, the middle control mechanism 502 is arranged at the branch point of the branch rail 501 and can control the opening and closing of the two branch points of the branch rail 501, so that the time for the cun-wu main boards 502 to enter the middle rail 503 is controlled, the middle rail 503 is arranged below the branch rail 501, and the upper end of the curved rail 505 is connected with the middle rail, the lower end of the curved rail 505 is connected with the parallel rail 506, the conveying angle of the cun-wu mainboard 14 is adjusted through the curved rail 505, the front face of the cun-wu mainboard 14 enters the cun-wu mainboard burr scraping machine 9, and the burr of the cun-wu mainboard 14 is conveniently cleaned, the first material pushing cylinder 504 is installed at one end, away from the cun-wu mainboard burr scraping machine 9, of the parallel rail 506, an output rod of the first material pushing cylinder 504 faces the conveying end face of the parallel rail 506, so that the cun-wu mainboard 14 above the parallel rail 506 can be pushed onto the lifting device 11 by the first material pushing cylinder 504, a compressed air source port (not shown) for pushing the cun-wu mainboard 14 above the parallel rail 505 is arranged at one end, away from the curved rail 505, of the middle rail 503, compressed air is provided by the compressed air source port, and the cun-; the discharging device 5 can enable the cun-wu main boards 14 to enter the lifting device 11 in sequence, and then enter the cun-wu main board scraping and draping machine 9 in sequence, so that the cun-wu main boards 14 are prevented from entering too many times at once to cause blockage, and the work is prevented from being influenced.
The middle control mechanism 502 comprises three control cylinders 5021, two bending rotating blocks 5022 and a stop dog, the two bending rotating blocks 5022 are respectively installed on a branch intersection of the bifurcation track 501, the two bending rotating blocks 5022 are respectively connected with one control cylinder 5021, the stop dog is connected with the third control cylinder, the stop dog is positioned above the middle track 503, the control cylinder 5021 drives the rotating blocks 5022 to rotate, so that the branch intersection of the bifurcation track 501 is opened and closed, the cun-wu main boards 14 are controlled to enter the middle track 503, the stop dog 5023 can move up and down through the control cylinder 5021, and after the rotating blocks 5022 rotate to open the position, the stop dog 5023 moves up to enable the cun-wu main boards 14 to fall into the middle track 503; the lifting device 11 comprises a lifting plate 111, a lifting cylinder 112 and a third material pushing cylinder 113, the lifting plate 111 is horizontally arranged on an output rod of the lifting cylinder 112, the third material pushing cylinder 113 is arranged at the limit position of the lifting plate 111 lifted by the lifting cylinder 112, the motion direction of the output rod of the third material pushing cylinder 113 faces to a feed inlet of the cunwu mainboard scraping tippet 9, the lifting plate 111 is arranged at the end of the parallel rail 506 far away from the first material pushing cylinder 504, the lifting plate 111 and the parallel rail 506 are at the same horizontal position, and the lifting device 11 can lift the cunwu mainboard 14 and push the cunwu mainboard into the cunwu mainboard scraping tippet 9; the cun five-mainboard scraping burr machine 9 adopts the prior art, a feeding port of the cun five-mainboard scraping burr machine 9 is provided with a feeding conveyor belt 901, the feeding conveyor belt 901 corresponds to the movement direction of the third material pushing cylinder 113, the third material pushing cylinder 113 can push the cun five-mainboard 14 onto the feeding conveyor belt 901, then the cun five-mainboard 14 is conveyed to the cun five-mainboard scraping burr machine 9 through the feeding conveyor belt 901, and burr cleaning is carried out at the inside.
Die casting machine 1, adjusting device 2, rotary device 3, get a device 10, conveyer belt 4, double-end clamping jaw device 6, go water mouthful platform 7, ultrasonic vibration mould 8, discharge device 5, lifting device 11 and cun five mainboards scrape and drape over one's shoulders cutting edge of a knife or a sword machine 9 and all install on the support frame, each working part is controlled by programmable controller in this application, can let the action of each part of production line go on in order like this, accomplish automated production.
The specific working process is as follows: die casting 13 is die-cast in die casting machine 1, then drive through getting a motor 101 and get a centre gripping hand 103, make it stretch into die casting machine 1 work area, press from both sides 13 clamp and get out, get a centre gripping hand 103 and remove towards splint 123 direction under getting a motor 101 effect after that, finally die casting 13 can move slowly and get into inside splint 123, treat when die casting 13 moves splint 123 intermediate position, die clamping cylinder 122 just can stretch out the output pole, push up die casting 13 on splint 123, at this moment, get a centre gripping hand 103 and loosen die casting 13 and move to the clearance position, prepare the centre gripping of die casting 13 next time.
And the die casting 13 of the clamping plate 123 rotates counterclockwise by 90 degrees under the action of the rotating cylinder 121, the upper end opening of the clamping plate 123 faces the conveying belt 4, and the die casting 13 is in a lying state, then the rotating manipulator 304 moves to the upper part of the die casting 13 under the pushing of the sliding table moving cylinder 301, then moves downwards to clamp the die casting 13, then the clamping cylinder 122 withdraws the output rod, the rotating manipulator 122 moves towards the conveying belt 4 under the action of the sliding table moving cylinder 301 to clamp the die casting 13, and the clamping cylinder 122 and the clamping plate 123 return to the original position under the action of the rotating cylinder 121 rotating back to prepare for conveying the next die casting 13.
Meanwhile, in the process that the rotary manipulator 122 moves towards the conveyor belt 4, the rotary manipulator 122 rotates by 90 degrees, so that the die casting 13 is placed on the conveyor belt 4 after being leveled with the conveyor belt 4, the placing angle of the die casting 13 is adjusted, and the clamping of the following device is facilitated; above the conveyor belt 4, the die cast 13 is cooled by a cooling fan.
When the die casting 13 moves to the other end of the conveyor belt 4, the double-headed jaw device 6 clamps the die casting 13 by the one-end jaws of the double-headed rotary robot 601, then the device body 602 is rotated to make the double-head rotating mechanical hand 601 move towards the direction of the water outlet platform 7, then the double-head rotating mechanical arm 601 is rotated to lead the clamping jaw at the other end of the double-head rotating mechanical arm 601 to clamp the sundries at the water gap left by the front die casting 13 on the water gap platform 7, then the double-head rotating manipulator 601 is rotated to throw the sundries at the water gap into a waste collecting device (not shown in the figure) below the water gap platform 7, and the die casting 13 on the other end jaw is placed on the flat plate 703 of the water outlet platform 7, then, the double-head rotary robot 601 releases the die casting 13, and returns to the clearance position by the rotation of the apparatus body 602, and performs gripping of the next die casting 13.
Then, the ultrasonic vibration die 8 starts to work, the vibration component moves downwards to shake off the water gap on the die casting 13, and two cunfive main boards 14 inside the die cast 13 are respectively dropped onto the mounting plates 701 on both sides of the flat plate 703 (two cunfive main boards 14 are included in one die cast 13), and then, the second material pushing cylinder 702 is started to push the two cun-wu main boards 14 into the two square spaces of the material clamping device 704 respectively, then, the air cylinder in the material clamping device 704 is started to clamp the cunwu main board 14, and after the cunwu main board is clamped, the output rod of the material handling cylinder 705 is extended, pushing the material gripping device 704 over the diverging track 501, the material gripping device 704 then releases the cun-wu main board 14, allowing it to fall onto the diverging track 501, next, material handling cylinder 705 retracts the output rod and material gripping device 704 returns to the home position ready for the next five inch motherboard 14 grip.
The diverging track 501 includes two diverging tracks, the cross section of the material holding device 704 is in the shape of an "m" with a straight line at the top, and two square spaces are arranged inside the material holding device 704, when the material holding device 704 moves above the diverging track 501, the two square spaces (the holding positions of the cun-wu main boards 14) of the material holding device 704 correspond to the one diverging track of the diverging track 501, so that when the cun-wu main boards 14 are released by the material holding device 704, the two cun-wu main boards 14 can be ensured to fall into different diverging tracks respectively, and then slide down to the lower side along the tracks.
Then, the middle control mechanism 502 controls one turning block 5022 to rotate, so that the cun-wu main boards 14 in one of the branch rails enter the middle rail 503, then the compressed air source port is started, compressed air is blown to the cun-wu main boards 14 into the curved rail 505, the cun-wu main boards 14 on the curved rail 505 are turned over by 180 degrees, the cun-wu main boards 14 face upwards when falling onto the parallel rail 506 (so that the burrs on the rear burrs are conveniently cleaned), then the first material pushing cylinder 504 is started, the cun-wu main boards 14 on the parallel rail 506 are pushed into the lifting plate 111 of the lifting device 11, and when the cun-wu main boards 14 enter the lifting plate 111, the middle control mechanism 502 rotates the turning block 5022 on the other branch rail, so that the other cun-wu main board 14 enters the middle rail 503, and the next cun-wu main board 14 is conveyed; the number and the time interval of the cun-wu main boards 14 entering the tracks are controlled through the middle control mechanism 502, so that orderly conveying is carried out, the tracks are prevented from being blocked, and the normal operation of work is ensured.
After the cun-wu main board 14 comes to the upper surface of the lifting plate 111, the cun-wu main board 14 moves up under the lifting of the output rod of the lifting cylinder 112, and finally the cun-wu main board 14 stays in front of the third pushing cylinder 113, and then the cun-wu main board 14 is pushed onto the feeding conveyor 901 at the feed port of the cun-wu main board scraping flash machine 9 by the third pushing cylinder 113, and then the feeding conveyor 901 conveys the cun-wu main board 14 to the working area of the cun-wu main board scraping flash machine 9, so as to clean the flash burr of the cun-wu main board 14, and after the treatment, the product is discharged through the discharge port. Thus, the production of the cun-wu main board 14 is completed.
In this application, through setting up a complete production line to this automated production who is used for cun five mainboards, and replace current manual operation with this, can a large amount of save time, raise the efficiency, and can furthest reduce the cost of labor, improve economic benefits.
The above is only the preferred embodiment of the present invention, the present invention is not limited to the above embodiment, there may be local minor structural modification in the implementation process, if it is right that various modifications or variations of the present invention do not depart from the spirit and scope of the present invention, and belong to the claims and the equivalent technical scope of the present invention, then the present invention is also intended to include these modifications and variations.
Claims (10)
1. The utility model provides a five mainboard automatic production lines of belt buckle cun which characterized in that: the device comprises a die casting machine, an adjusting device, a rotating device, a part taking device, a conveying belt, a double-end clamping jaw device, a water removing port platform, an ultrasonic vibration die, a discharging device, a lifting device and a cun five-mainboard scraping and burr cutting machine, wherein the die casting machine is used for die-casting raw materials into die-cast parts, the adjusting device is installed on one side of the die casting machine, the adjusting device is provided with the part taking device, the position of the part taking device can be adjusted through the adjusting device, the part taking device is used for clamping the die-cast parts in the die casting machine and conveying the die-cast parts to the rotating device, the rotating device is installed on the adjusting device and is used for overturning the die-cast parts at a certain angle and clamping the die-cast parts to one end of the conveying belt, the double-end clamping jaw device is installed at the other end of the conveying belt, the die-cast parts on the, ultrasonic vibration mould is used for the mouth of anhydrating of die casting, go the mouth of a river platform and be used for placing the die casting and will get rid of five motherboards in the cun of mouth of a river and transport to discharge device, discharge device is arranged in the transportation interval of five motherboards of cun and realizes its positive and negative upset, discharge device is connected with lifting device, and lifting device scrapes the feed inlet of draping the cutting edge of a knife or a sword machine with five motherboards of cun and is corresponding, and lifting device will five mainboard propelling movement of cun scrape in the feed inlet of draping the cutting edge of a knife or a sword machine, and five mainboards of cun scrape the cutting edge of a knife or a sword machine.
2. The automatic belt buckle cun five-mainboard production line of claim 1, characterized in that: the adjusting device comprises a movable plate, a transmission cylinder and a transmission slide rail, the transmission cylinder is connected with the movable plate, a sliding block is arranged on the bottom end face of the movable plate, the movable plate is in sliding connection with the transmission slide rail through the sliding block, and the transmission cylinder and the transmission slide rail are both installed on the supporting frame.
3. The automatic belt buckle cun five-mainboard production line of claim 1, characterized in that: get a device including getting a motor, gear area and centre gripping hand, get a motor and pass through gear connection with the one end in gear area, the centre gripping hand is installed on the gear area and accessible gear area reciprocating motion, the other end in gear area passes through gear and connecting axle and installs on adjusting device.
4. The automatic belt buckle cun five-mainboard production line of claim 1, characterized in that: the manipulator mechanism comprises a manipulator, a manipulator mounting frame, a rotating manipulator and a turnover mechanism, wherein the manipulator mounting frame is connected with the manipulator mounting frame, the manipulator mounting frame is slidably mounted on the first slide rail through a slider, the rotating manipulator is rotatably mounted on the manipulator mounting frame and can move to the top of the turnover mechanism, and the turnover mechanism is mounted on an adjusting device.
5. The automatic belt buckle cun five-main-board production line according to claim 4, characterized in that: tilting mechanism includes revolving cylinder, die clamping cylinder and splint, die clamping cylinder passes through the supporting shoe and installs on revolving cylinder, splint pass through the supporting shoe and are connected with die clamping cylinder, and be equipped with on that wall that is close to die clamping cylinder on the splint and let die clamping cylinder delivery rod stretch into inside opening, the splint cross section has the square structure of open-ended for the top, the splint position is corresponding with the moving direction who gets the die casting on the device.
6. The automatic belt buckle cun five-mainboard production line of claim 1, characterized in that: the double-end clamping jaw device comprises a device body and a double-end rotating manipulator, the double-end rotating manipulator is rotatably mounted on the device body, and the double-end clamping jaw device can rotate between the conveying belt and the water outlet platform.
7. The automatic belt buckle cun five-mainboard production line of claim 1, characterized in that: the water removing port platform is arranged in a working area of the ultrasonic vibration die and comprises a mounting plate, two second pushing cylinders, a flat plate, a material clamping device and a material conveying cylinder, the flat plate for placing die castings is mounted on the mounting plate, the two second pushing cylinders are symmetrically mounted on the mounting plate, output rods of the second pushing cylinders are respectively aligned with blanking positions on two sides of the flat plate, the material conveying cylinder is mounted at one end, away from the second pushing cylinders, of the mounting plate, the material clamping device is mounted on the material conveying cylinder and can reciprocate through the material conveying cylinders, the cross section of the material clamping device is in a shape of a straight line'm', two square spaces inside the material clamping device respectively correspond to the pushing directions of the two second pushing cylinders, and two cylinders for clamping five main boards are symmetrically arranged on the material clamping device, the two cylinders respectively correspond to the two square spaces of the material clamping device.
8. The automatic belt buckle cun five-mainboard production line of claim 1, characterized in that: discharge device is including bifurcation track, middle control mechanism, middle track, first material cylinder, crooked track and parallel rail that pushes away, the slope installation of bifurcation track, middle control mechanism installs and locates and can control opening and shutting of two branch road crossings in bifurcation track at the orbital fork crossing of bifurcation, middle track is installed in the orbital below of bifurcation, orbital upper end and middle rail coupling of bending, orbital lower extreme and parallel rail coupling of bending, first material cylinder that pushes away is installed and is kept away from that one end that the five motherboards of cun scraped cutting edge of a knife or a sword machine at parallel rail, and the first output pole that pushes away the material cylinder faces parallel rail's transportation terminal surface, that one end that the curved track was kept away from to middle track is equipped with the compressed air source mouth that is used for promoting five motherboards of cun.
9. The automatic belt buckle cun five-mainboard production line of claim 8, characterized in that: the middle control mechanism comprises three control cylinders, two bending rotating blocks and a stop block, the two bending rotating blocks are respectively installed on a bifurcation track branch intersection, the two bending rotating blocks are respectively connected with one control cylinder, the stop block is connected with the third control cylinder, and the stop block is positioned above the middle track.
10. The automatic belt buckle cun five-mainboard production line of claim 8, characterized in that: the lifting device comprises a lifting plate, a lifting cylinder and a third material pushing cylinder, wherein the lifting plate is horizontally arranged on an output rod of the lifting cylinder, the third material pushing cylinder is arranged at the limit position of the lifting plate lifted by the lifting cylinder, the motion direction of the output rod of the third material pushing cylinder faces to the feed inlet of the cun five-mainboard scraping tippet, the lifting plate is arranged at the end, away from the first material pushing cylinder, of the parallel rail, the lifting plate and the parallel rail are in the same horizontal position, a feeding conveyor belt is arranged at the feed inlet of the cun five-mainboard scraping tippet, and the feeding conveyor belt corresponds to the motion direction of the third material pushing cylinder.
Priority Applications (1)
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CN201920974507.5U CN210498302U (en) | 2019-06-26 | 2019-06-26 | Belt buckle inch five-mainboard automatic production line |
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CN201920974507.5U CN210498302U (en) | 2019-06-26 | 2019-06-26 | Belt buckle inch five-mainboard automatic production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110202110A (en) * | 2019-06-26 | 2019-09-06 | 东莞市克诺五金有限公司 | A kind of five mainboard automatic assembly lines of belt fastener cun |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110202110A (en) * | 2019-06-26 | 2019-09-06 | 东莞市克诺五金有限公司 | A kind of five mainboard automatic assembly lines of belt fastener cun |
CN110202110B (en) * | 2019-06-26 | 2024-08-23 | 东莞市克诺五金有限公司 | Belt fastener inch five-main-board automatic production line |
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