CN210497751U

CN210497751U - Straightening machine for processing metal materials

Info

Publication number: CN210497751U
Application number: CN201921265108.8U
Authority: CN
Inventors: 石宗南
Original assignee: Tianjin Linecode Technology Co Ltd
Current assignee: Tianjin Linecode Technology Co Ltd
Priority date: 2019-08-06
Filing date: 2019-08-06
Publication date: 2020-05-12
Anticipated expiration: 2029-08-06

Abstract

The utility model discloses a straightener for metal material processing, including the landing leg, landing leg upper portion sets up the bottom plate, and bottom plate upper portion sets up first motor protective housing, and first motor protective housing upper portion sets up the controller, and first motor protective housing one side sets up first motor mounting bracket, and first motor protective housing is inside to be set up first motor, and first motor one side sets up first motor shaft, and first motor shaft one side sets up first spliced pole, and first spliced pole one side sets up fixture, and first motor upper portion sets up the second motor, and the second motor front portion sets up second motor shaft. The utility model has the advantages that the ultrasonic sensor is arranged, the detection is more sensitive and rapid, and the processing speed is faster; the ultrasonic sensor, the hydraulic cylinder and the working plate synchronously move, so that the detection and the alignment of the workpiece to be processed can be directly finished without secondary reworking; the sliding groove is arranged, so that the ultrasonic sensor and the hydraulic cylinder working support can move faster, friction is reduced, and machining precision is improved.

Description

Straightening machine for processing metal materials

Technical Field

The utility model relates to a straightener field especially relates to a straightener for metal material processing.

Background

The straightening machine is a common machine used by people for quickly straightening objects, particularly an automatic straightening machine, but the technology is continuously developed, and the requirements of people on the automatic straightening machine are higher and higher, so that the traditional automatic straightening machine cannot meet the use requirements of people; the existing automatic straightening machine has certain disadvantages when in use, firstly, the function of the automatic straightening machine is single, so that the practicability of the automatic straightening machine is greatly reduced, and whether the straightening of an object is successful or not is not checked in the common automatic straightening machine, so that certain influence is brought to the use process of people.

The prior art has the disadvantages of high power consumption, low automation degree, low durability, low production quality, too low automation degree, increased requirements on workers and low production efficiency.

SUMMERY OF THE UTILITY MODEL

The present invention is directed to a straightening machine for processing metal materials to solve the above problems.

The utility model discloses a following technical scheme realizes above-mentioned purpose:

a straightener for processing metal materials comprises support legs, a bottom plate is arranged on the upper portion of each support leg, a first motor protective shell is arranged on the upper portion of the bottom plate, a controller is arranged on the upper portion of the first motor protective shell, the model of the controller is HACH-SC1000, a first motor mounting frame is arranged on one side of the first motor protective shell, a first motor is arranged inside the first motor protective shell, a first motor rotating shaft is arranged on one side of the first motor, a first connecting column is arranged on one side of the first motor rotating shaft, a clamp is arranged on one side of the first connecting column, a second motor is arranged on the upper portion of the first motor, a second motor rotating shaft is arranged on the front portion of the second motor, a chain is arranged on the second motor rotating shaft, a transmission shaft is arranged at the other end of the chain, a traction rope is arranged on one side of the, the other end of the traction rope is provided with an ultrasonic sensor support, the rear part of the ultrasonic sensor support is provided with an ultrasonic sensor, the model of the ultrasonic sensor is UC6000-30GM-IUR2-V15, the rear part of the ultrasonic sensor support is provided with a second working plate, the rear part of the second working plate is provided with a hydraulic cylinder working support, the top part of the hydraulic cylinder working support is provided with a second connecting plate, the lower part of the second connecting plate is provided with a hydraulic cylinder, the lower part of the hydraulic cylinder is provided with a first working plate, the upper part of the bottom plate is provided with a vertical plate, one side of the vertical plate is provided with a first connecting plate, one side of the first connecting plate is provided with an X-direction bolt support, the upper part of the X-direction bolt support is provided with a Y-direction bolt support, an X-direction bolt is arranged in the X-direction bolt support, a tip is arranged on one side of the X-direction bolt, a workpiece to be machined is arranged on one side of the tip, and the controller is electrically connected with the first motor, the second motor, the ultrasonic sensor and the hydraulic cylinder.

Preferably: the supporting legs are connected with the bottom plate in a welded mode, and the transmission shaft is connected with the chain through gears.

So set up: the connection strength of the supporting legs and the bottom plate is improved, friction is improved, and kinetic energy transfer is higher.

Preferably: the bottom plate is connected with the first motor protective shell through bolts, and the transmission shaft is connected with the traction rope through bolts.

So set up: the first motor protective shell is convenient to detach and replace the traction rope.

Preferably: the first motor protective shell is connected with the controller through bolts, and the traction rope is connected with the ultrasonic sensor support through bolts.

So set up: the controller is convenient to maintain, and the ultrasonic sensor support is convenient to repair.

Preferably: the first motor rotating shaft is connected with the first connecting column through a key, and the ultrasonic sensor support is connected with the ultrasonic sensor through a bolt.

So set up: the key transmission is stable and reliable, the transmission kinetic energy is high, and the ultrasonic sensor is convenient to disassemble.

Preferably: the first connecting column is connected with the fixture in a welding mode, and the hydraulic cylinder working support is connected with the second connecting plate in a welding mode.

So set up: and the connection strength of the first connecting column and the fixture is improved, and the connection strength of the hydraulic cylinder working support and the second connecting plate is improved.

Preferably: the first motor is connected with the second motor through bolts, and the hydraulic cylinder is connected with the first working plate through bolts.

So set up: the second motor is convenient to disassemble and replace the first working plate.

Preferably: the second motor rotating shaft is connected with the chain through a gear, and the first connecting plate is connected with the X-direction bolt support in a welded mode.

So set up: the gear transmission kinetic energy is high, the damage is not easy to damage, and the connection strength of the first connecting plate and the X-direction bolt support is improved.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the ultrasonic sensor is arranged, so that the detection is more sensitive and rapid, and the processing speed is higher;

2. the ultrasonic sensor, the hydraulic cylinder and the working plate synchronously move, so that the detection and the alignment of the workpiece to be processed can be directly finished without secondary reworking;

3. the sliding groove is arranged, so that the ultrasonic sensor and the hydraulic cylinder working support can move faster, friction is reduced, and machining precision is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is an isometric view of a straightener for metal material processing according to the present invention;

FIG. 2 is a front view of a straightener for processing metallic materials in accordance with the present invention;

fig. 3 is a top view of the straightener for processing metallic materials of the present invention;

fig. 4 is a sectional view of a second motor of the leveler for processing metallic materials of the present invention;

FIG. 5 is a cross-sectional view of the X-direction bolt support of the straightener for processing metallic materials according to the present invention;

fig. 6 is a block diagram of a circuit structure of a straightening machine for processing metal materials according to the present invention.

The reference numerals are explained below:

1. a support leg; 2. a base plate; 3. a chute; 4. a hauling rope; 5. a first motor protective case; 6. a first motor mount; 7. a controller; 8. an ultrasonic sensor holder; 9. an ultrasonic sensor; 10. a workpiece to be processed; 11. a vertical plate; 12. a first connecting plate; 13. a Y-direction bolt support; 14. a handle; 15. a Y-direction bolt; 16. an X-direction bolt support; 17. an X-direction bolt; 18. a hydraulic cylinder working support; 19. a second connecting plate; 20. a hydraulic cylinder; 21. a first work plate; 22. a second work plate; 23. a first motor shaft; 24. a first connecting column; 25. a fixture; 26. a second motor; 27. a second motor shaft; 28. a drive shaft; 29. a chain; 30. a first motor; 31. and (4) a tip.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The present invention will be further explained with reference to the accompanying drawings:

example 1

As shown in fig. 1-6, a straightener for processing metal materials comprises a support leg 1, a load-bearing bottom plate 2, a bottom plate 2 arranged on the upper portion of the support leg 1, load-bearing parts, a first motor protection case 5 arranged on the upper portion of the bottom plate 2 for protecting a first motor 30, a controller 7 arranged on the upper portion of the first motor protection case 5 for controlling the first motor 30, a second motor 6, an ultrasonic sensor 9 and a hydraulic cylinder 20, a first motor mounting frame 6 arranged on one side of the first motor protection case 5 for bearing the first motor 30, a first motor 30 arranged inside the first motor protection case 5 for outputting power, a first motor rotating shaft 23 arranged on one side of the first motor 30 for transmitting power, a first connecting column 24 arranged on one side of the first connecting column 23 for transmitting power, a clamping apparatus 25 arranged on one side of the first connecting column 24 for clamping a workpiece 10 to be processed, a second motor 26 arranged on the upper portion of the first motor 30, the power is output, a second motor rotating shaft 27 is arranged at the front part of a second motor 26 and is used for transmitting power, a chain 29 is arranged on the second motor rotating shaft 27 and is used for transmitting power, a transmission shaft 28 is arranged at the other end of the chain 29 and is used for transmitting power, a traction rope 4 is arranged on one side of the transmission shaft 28 and is used for transmitting pulling force, a sliding chute 3 is arranged at the lower side of the traction rope 4 and is used for bearing an ultrasonic sensor support 8, an ultrasonic sensor support 8 is arranged at the other end of the traction rope 4 and is used for bearing an ultrasonic sensor 9, an ultrasonic sensor 9 is arranged at the rear part of the ultrasonic sensor support 8 and is used for detecting a workpiece, a second working plate 22 is arranged at the rear part of the ultrasonic sensor support 8 and is used for straightening the workpiece, a hydraulic cylinder working support 18 is arranged, the hydraulic cylinder 20 is provided with a first working plate 21 at the lower part for straightening a workpiece, the upper part of the bottom plate 2 is provided with a vertical plate 11 for bearing a first connecting plate 12, one side of the vertical plate 11 is provided with the first connecting plate 12 for bearing an X-direction bolt support 16, one side of the first connecting plate 12 is provided with an X-direction bolt support 16 for bearing a Y-direction bolt support 13, the upper part of the X-direction bolt support 16 is provided with a Y-direction bolt support 13 for bearing a Y-direction bolt 15, the Y-direction bolt support 13 is internally provided with a Y-direction bolt 15 for locking in cooperation with the X-direction bolt 17, the Y-direction bolt support 15 is internally provided with a Y-direction bolt 15 for an operator to hold, the X-direction bolt support 16 is internally provided with an X-direction bolt 17 for locking in cooperation with the Y-direction bolt 15, one side of the X-direction bolt 17 is provided with a tip 31, the workpiece, The second motor 26, the ultrasonic sensor 9 and the hydraulic cylinder 20 are electrically connected.

The working principle is as follows: an operator clamps and clamps one end of a workpiece 10 to be processed on a clamp 25, the other end of the workpiece is operated by a handle 14 to rotate, a Y-direction bolt 15 is driven to rotate, an X-direction bolt 17 is driven to rotate, the X-direction bolt 17 is matched with an X-direction bolt support 16, an X-direction bolt 17 pushes a tip 31 to displace towards one side, the workpiece 10 to be processed is clamped, an operation controller 7 controls a first motor 30 to work, a first motor rotating shaft 23 is driven to rotate, a first connecting column 24 is driven to rotate, the workpiece 10 to be processed is driven to rotate through the clamp 25, a second motor 26 is controlled by the operation controller 7 to work, a traction rope 4 is driven to displace through a second motor rotating shaft 27, a chain 29 and a transmission shaft 28, the ultrasonic sensor support 8 and a hydraulic cylinder working support 18 are driven to displace synchronously, the ultrasonic sensor 9 finishes detection, transmits data to the controller 7, and the controller 7 receives data, the hydraulic cylinder 20 is controlled to extend to drive the first working plate 21 to press down, and the first working plate is matched with the second working plate 22 to finish the straightening of the workpiece 10 to be machined.

Preferably: the landing leg 1 is connected with the bottom plate 2 in a welding mode, the transmission shaft 28 is connected with the chain 29 through the gear, the connection strength of the landing leg 1 and the bottom plate 2 is improved, friction is improved, and kinetic energy transfer is higher; the bottom plate 2 is in bolted connection with the first motor protective shell 5, and the transmission shaft 28 is in bolted connection with the traction rope 4, so that the first motor protective shell 5 is convenient to disassemble, and the traction rope 4 is convenient to replace; the first motor protective shell 5 is in bolted connection with the controller 7, and the traction rope 4 is in bolted connection with the ultrasonic sensor support 8, so that the controller 7 and the ultrasonic sensor support 8 can be maintained conveniently; the first motor rotating shaft 23 is in key connection with the first connecting column 24, the ultrasonic sensor support 8 is in bolt connection with the ultrasonic sensor 9, the key transmission is stable and reliable, the transmission kinetic energy is high, and the ultrasonic sensor 9 is convenient to disassemble; the first connecting column 24 is connected with the fixture 25 in a welding mode, the hydraulic cylinder working support 18 is connected with the second connecting plate 19 in a welding mode, the connecting strength of the first connecting column 24 and the fixture 25 is improved, and the connecting strength of the hydraulic cylinder working support 18 and the second connecting plate 19 is improved; the first motor 30 is connected with the second motor 26 through bolts, the hydraulic cylinder 20 is connected with the first working plate 21 through bolts, the second motor 26 is convenient to disassemble, and the first working plate 21 is convenient to replace; the second motor rotating shaft 27 is connected with the chain 29 through a gear, the first connecting plate 12 is connected with the X-direction bolt support 16 in a welding mode, kinetic energy transmitted by the gear is high, damage is not prone to occurring, and the connecting strength of the first connecting plate 12 and the X-direction bolt support 16 is improved.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.

Claims

1. A straightener for processing of metal materials, including landing leg (1), characterized by: the supporting leg comprises supporting legs (1), a bottom plate (2) is arranged on the upper portion of the supporting leg (1), a first motor protective shell (5) is arranged on the upper portion of the bottom plate (2), a controller (7) is arranged on the upper portion of the first motor protective shell (5), a first motor mounting frame (6) is arranged on one side of the first motor protective shell (5), a first motor (30) is arranged inside the first motor protective shell (5), a first motor rotating shaft (23) is arranged on one side of the first motor (30), a first connecting column (24) is arranged on one side of the first motor rotating shaft (23), a clamp (25) is arranged on one side of the first connecting column (24), a second motor (26) is arranged on the upper portion of the first motor (30), a second motor rotating shaft (27) is arranged on the front portion of the second motor (26), a chain (29) is arranged on the second motor rotating shaft (27), and a transmission shaft, a traction rope (4) is arranged on one side of the transmission shaft (28), a sliding groove (3) is formed in the lower side of the traction rope (4), an ultrasonic sensor support (8) is arranged at the other end of the traction rope (4), an ultrasonic sensor (9) is arranged at the rear part of the ultrasonic sensor support (8), a second working plate (22) is arranged at the rear part of the ultrasonic sensor support (8), a hydraulic cylinder working support (18) is arranged at the rear part of the second working plate (22), a second connecting plate (19) is arranged at the top of the hydraulic cylinder working support (18), a hydraulic cylinder (20) is arranged at the lower part of the second connecting plate (19), a first working plate (21) is arranged at the lower part of the hydraulic cylinder (20), a vertical plate (11) is arranged on the upper part of the bottom plate (2), a first connecting plate (12) is arranged on one side of the vertical plate (, the X-direction bolt support is characterized in that a Y-direction bolt support (13) is arranged on the upper portion of the X-direction bolt support (16), a Y-direction bolt (15) is arranged inside the Y-direction bolt support (13), a handle (14) is arranged at the top of the Y-direction bolt (15), an X-direction bolt (17) is arranged inside the X-direction bolt support (16), a tip (31) is arranged on one side of the X-direction bolt (17), a workpiece (10) to be machined is arranged on one side of the tip (31), and the controller (7) is electrically connected with the first motor (30), the second motor (26), the ultrasonic sensor (9) and the hydraulic cylinder (20).

2. The straightening machine for processing the metal material according to claim 1, wherein: the supporting legs (1) are connected with the bottom plate (2) in a welding mode, and the transmission shaft (28) is connected with the chain (29) through gears.

3. The straightening machine for processing the metal material according to claim 1, wherein: the bottom plate (2) is connected with the first motor protective shell (5) through bolts, and the transmission shaft (28) is connected with the traction rope (4) through bolts.

4. The straightening machine for processing the metal material according to claim 1, wherein: the first motor protection shell (5) is connected with the controller (7) through bolts, and the traction rope (4) is connected with the ultrasonic sensor support (8) through bolts.

5. The straightening machine for processing the metal material according to claim 1, wherein: the first motor rotating shaft (23) is connected with the first connecting column (24) through a key, and the ultrasonic sensor support (8) is connected with the ultrasonic sensor (9) through a bolt.

6. The straightening machine for processing the metal material according to claim 1, wherein: the first connecting column (24) is connected with the fixture (25) in a welding mode, and the hydraulic cylinder working support (18) is connected with the second connecting plate (19) in a welding mode.

7. The straightening machine for processing the metal material according to claim 1, wherein: the first motor (30) is connected with the second motor (26) through bolts, and the hydraulic cylinder (20) is connected with the first working plate (21) through bolts.

8. The straightening machine for processing the metal material according to claim 1, wherein: the second motor rotating shaft (27) is connected with the chain (29) through a gear, and the first connecting plate (12) is connected with the X-direction bolt support (16) in a welding mode.