CN210497447U - Single-groove ultrasonic automatic cleaning equipment - Google Patents

Abstract

The utility model relates to a single-tank ultrasonic automatic cleaning equipment, including the washing tank that produces the ultrasonic wave, be the washing space that stores the washing liquid in the washing tank, be provided with the heating device that heats the washing liquid in the washing tank, and carry out the bubbling device that bubbles to the washing liquid, be provided with the oil blowing device that blows the oil slick on the liquid surface in the washing tank to the other end of washing tank in one end of washing tank, the other end of washing tank is provided with the oil trap that collects the oil blowing device and blow the oil slick that comes, be provided with the oil water separator that carries out oil-water separation to the oil slick that collects in the oil trap outside the washing tank, and carry out purification treatment and the washing liquid processing system that the; and a collecting cover for collecting the gas diffused in the cleaning tank is arranged above the cleaning tank. The utility model discloses can make washing liquid circulation repetitious usage, reduce operational environment pollution, convenient to use.

Description

Single-groove ultrasonic automatic cleaning equipment

Technical Field

The utility model relates to a single groove ultrasonic wave self-cleaning equipment.

Background

In air conditioner pipe fitting production process, need wash the pipe fitting, and quantity is great, therefore need adopt special cleaning equipment to wash the pipe fitting, use at present for, in the workman places the pipe fitting and carries out ultrasonic cleaning tank in carrying out ultrasonic cleaning tank, through hydrocarbon washing, then take out the pipe fitting from the washing tank, in the use, we find this as following shortcoming:

1. the hydrocarbon is not environment-friendly and pollutes the working environment;

2. the hydrocarbon is inconvenient to recover and needs to be recovered and processed by manufacturers;

3. the washing cycle times are less;

4. the washing is not clean and the time is long.

Disclosure of Invention

To the problem, the utility model aims at providing a rational in infrastructure, washing liquid recycle, reduce operational environment pollution's single groove ultrasonic wave self-cleaning equipment.

Realize the technical scheme of the utility model as follows

The single-tank ultrasonic automatic cleaning equipment comprises a cleaning tank for generating ultrasonic waves, wherein a cleaning space for storing cleaning liquid is arranged in the cleaning tank, a heating device for heating the cleaning liquid in the cleaning tank and a bubbling device for bubbling the cleaning liquid are arranged in the cleaning tank, an oil blowing device for blowing floating oil on the liquid surface in the cleaning tank to the other end of the cleaning tank is arranged at one end of the cleaning tank, an oil collecting tank for blowing the floating oil by the oil blowing device is arranged at the other end of the cleaning tank, an oil-water separator for performing oil-water separation treatment on the floating oil collected in the oil collecting tank is arranged outside the cleaning tank, and a cleaning liquid treatment system for purifying the cleaning liquid in the cleaning tank and circularly conveying the cleaning liquid to the; and a collecting cover for collecting the gas diffused in the cleaning tank is arranged above the cleaning tank.

Furthermore, a lifting frame for storing the material frame is arranged in the cleaning tank, and a lifting driving mechanism for driving the lifting frame to be immersed into the cleaning process downwards and to ascend and separate from the cleaning solution is arranged outside the cleaning tank.

Furthermore, the heating device is provided with a plurality of grooves, a plurality of accommodating grooves lower than the bottom surface are arranged at intervals on the bottom surface in the cleaning tank, and the heating device is arranged in each accommodating groove.

Furthermore, the bubbling device comprises a bubbling pipe surrounding the bottom in the cleaning tank, wherein bubbling through holes communicated with the inside and the outside of the bubbling pipe and a bubbling machine blowing air into the bubbling pipe are distributed on the bubbling pipe.

Furthermore, the oil blowing device comprises an air supply pipe transversely arranged above the end part of the cleaning tank and a plurality of air blowers communicated with the air supply pipe, the air supply area of each air blower covers the width of the cleaning tank, the air blowers are arranged side by side at intervals, each air blower is provided with a flat air supply opening, and the air supply areas of the adjacent air supply openings are crossed.

Further, the oil trap is the open cell body in one side, and the open side of cell body is provided with the drainage groove that is less than open side towards the end of blowing off of blowing oil device in the cell body, and the bottom intercommunication of cell body has an oil pipe, and this oil pipe forms the intercommunication with oil water separator's oil inlet pipe.

Furthermore, the cleaning fluid processing system comprises a processing tank and a liquid storage tank, wherein the bottom of the cleaning tank is communicated with a liquid discharge pipe for discharging the cleaning fluid in the cleaning tank and flowing into the processing tank, a filter for removing impurities from the discharged cleaning fluid is arranged in the processing tank, the cleaning fluid after passing through the processing tank enters the liquid storage tank, the liquid storage tank is communicated with a circulating pump and a bag filter communicated with the output end of the circulating pump, and the circulating pump pumps out the cleaning fluid in the liquid storage tank and conveys the cleaning tank after being filtered by the bag filter.

Furthermore, the interior of the collecting cover is a conical chamber with a small upper part and a large lower part, the top of the collecting cover is provided with a collecting pipe communicated with the interior of the collecting cover, and a fan which leads gas below the collecting cover into the collecting cover and discharges the gas from the collecting pipe is assembled in the collecting cover.

By adopting the technical scheme, the cleaning liquid in the cleaning tank is heated to 50-60 ℃ by the heating device, the pipe fitting is placed in the cleaning tank, the bubbling device is started to bubble, so that the floating of the bottom oil in the cleaning tank to the surface and the floating of the oil stain on the surface of the cleaning liquid are accelerated, the oil stain flows into the oil collecting tank from one end of the cleaning tank to the other end of the cleaning tank by blowing of the oil blowing device, the oil stain flows into the oil-water separator, the oil stain is separated by the oil-water separator, the discharged oil stain is collected and treated in a centralized manner, the recovery treatment of a manufacturer is not needed, and the separated cleaning liquid can be recycled to the cleaning tank again; in order to recycle the cleaning liquid in the cleaning tank, the cleaning liquid in the cleaning tank is discharged into a cleaning liquid treatment system for purification treatment and then is input into the cleaning tank, so that the cleaning liquid can be recycled for multiple times, the cleaning liquid in the cleaning tank is ensured to be clean, and the recycling time is long; through increase the collection cover above the washing tank, can avoid the gaseous diffusion all around that gives off of the washing liquid in the washing tank, and the polluted operational environment.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

FIG. 2 is a perspective view of the rear portion of FIG. 1;

FIG. 3 is a schematic structural view of the cleaning solution treatment system according to the present invention after being hidden;

FIG. 4 is a bottom view of the structure of FIG. 3;

fig. 5 is a schematic view of the internal structure of the present invention;

FIG. 6 is a rear view of the structure of FIG. 5;

FIG. 7 is a bottom view of the structure of FIG. 6;

FIG. 8 is a schematic structural view of an oil collecting tank according to the present invention;

in the drawing, 1 is a cleaning tank, 2 is a heating device, 3 is a containing tank, 4 is a bubbling pipe, 5 is an air supply pipe, 6 is an air blower, 7 is an air supply outlet, 8 is an oil collecting tank, 9 is the open side of a tank body, 10 is a drainage tank, 11 is an oil outlet pipe, 12 is an oil-water separator, 13 is a collection box, 14 is a treatment box, 15 is a liquid storage tank, 16 is a liquid discharge pipe, 17 is a circulating pump, 18 is a bag filter, 19 is a collection cover, 20 is a fan, 21 is a lifting frame, 22 is a support, 23 is a guide pillar, 24 is a sliding sleeve, 25 is a connecting plate, 26 is a bearing seat, 27 is a rotating shaft, 28 is a driving sprocket, 29 is a driven sprocket, 30 is a support, and 31 is a connecting rod.

Detailed Description

In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined below to clearly and completely describe the technical solution of the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be obtained by a person skilled in the art without any inventive work based on the described embodiments of the present invention, belong to the protection scope of the present invention.

As shown in fig. 1 to 8, the single-tank ultrasonic automatic cleaning apparatus includes a square cleaning tank 1 for generating ultrasonic waves, a cleaning space for storing a cleaning solution in the cleaning tank, an ultrasonic generator outside the cleaning tank, and an ultrasonic vibrator coupled to the ultrasonic generator to radiate the ultrasonic waves into the cleaning tank.

Be provided with heating device 2 that carries out the heating to washing liquid in the washing tank, heating device is provided with a plurality ofly to promote heating efficiency, in the concrete implementation, bottom surface interval arrangement in the washing tank has four storage tanks 3 that are less than the bottom surface, has arranged heating device in every storage tank, and heating device adopts the electrical heating mode, and the part that generates heat is in the storage tank, and the wiring end passes the washing tank and exposes outside, the wiring of being convenient for.

And the bubbling device is used for bubbling cleaning liquid and comprises a bubbling pipe 4 surrounding the bottom in the cleaning tank, the bubbling pipe is soaked at the bottom of the cleaning liquid, bubbling through holes communicated with the inside and the outside of the bubbling pipe are distributed on the bubbling pipe, and a bubbling machine used for blowing air into the bubbling pipe is used for sending gas into the bubbling pipe through the bubbling machine, and the gas is blown out through the bubbling through holes so as to form bubbles in the cleaning liquid and accelerate the cleaning and oil stain floating processes.

Be provided with the oil blowing device that blows to the washing tank other end with the oil slick on the liquid surface in the washing tank in the one end of washing tank, the oil blowing device is in the liquid level top of washing liquid, the oil blowing device is including horizontal blast pipe 5 in washing tank tip top, and a plurality of air-supply blower 6 of intercommunication blast pipe, the regional width that covers the washing tank of air-supply blower's air supply, so that blow the whole of liquid level top greasy dirt of washing liquid, be the interval between a plurality of air-supply blowers and arrange side by side, every air-supply blower has flat supply-air outlet 7, the regional formation of air supply of adjacent supply-air outlet is alternately, the dead angle of.

The other end of washing tank is provided with the collection and blows the oil trap 8 that the oil device blown the oil slick of coming, the oil trap is the open cell body in one side, the open side 9 of cell body blows the end of blowing of oil device, the greasy dirt on washing liquid surface of being convenient for gets into, the open side of cell body enters into the washing liquid below a little, it is better to the collection effect of greasy dirt, be provided with the drainage groove 10 that is less than open side in the cell body, the bottom intercommunication of cell body has oil pipe 11, the washing tank is provided with outward and carries out oil water separator 12 that water oil separating handled to the floating oil of collecting in the oil trap, oil water separator separates collects in discharging the collection box 13 of one side, so that follow-up concentrated processing. The oil outlet pipe is communicated with an oil inlet pipe of the oil-water separator. The oil stain blown into the oil collecting tank enters the oil outlet pipe through the drainage of the drainage groove and then is discharged into the oil-water separator, and the oil stain is separated by the oil-water separator. The oil-water separator can adopt the oil-water separation with a common structure, and is not described herein.

Cleaning liquid in the cleaning tank is purified and circularly conveyed to a cleaning liquid treatment system used in the cleaning tank; the washing liquid processing system comprises a processing box 14 and a liquid storage box 15, wherein the bottom of the washing tank is communicated with a liquid discharge pipe 16 for discharging the washing liquid in the washing tank and flowing into the processing box, and the bottom surface of the washing tank is an inclined surface gradually reduced towards the liquid discharge pipe, so that the washing liquid in the washing tank is finally and completely discharged from the liquid discharge pipe.

The treatment box is internally provided with a filter for removing impurities from the discharged cleaning liquid, the filter can be filled with a honeycomb plate, a filter box with a 30-mesh screen can be arranged in the treatment box for filtering, so as to replace the filter, particle impurities in the cleaning liquid can be filtered, the cleaning liquid passing through the treatment box enters the liquid storage box and is stored, so as to be recycled in the cleaning tank, the liquid storage box is communicated with a circulating pump 17 and a bag filter 18 communicated with the output end of the circulating pump, the circulating pump pumps out the cleaning liquid in the liquid storage box, the cleaning liquid is filtered by the bag filter and then is conveyed into the cleaning tank, so that the quality of the cleaning liquid entering the cleaning tank is ensured as much as possible, and the cleaning liquid.

And a collecting cover 19 for collecting gas diffused in the cleaning tank is arranged above the cleaning tank and is arranged on the cleaning tank through a bracket. The collecting cover is internally provided with a conical chamber with a small upper part and a big lower part, the top of the collecting cover is provided with a collecting pipe communicated with the inside of the collecting cover, and four fans 20 which guide gas below the collecting cover into the collecting cover and discharge the gas from the collecting pipe are assembled in the collecting cover. The gas diffused from the cleaning tank is collected by a fan in a centralized way, and then is purified and discharged, so that the pollution to the working environment is reduced.

A lifting frame 21 for storing the material frame is arranged in the cleaning tank, and a lifting driving mechanism for driving the lifting frame to be immersed into the cleaning process downwards and to be lifted and separated from the cleaning solution is arranged outside the cleaning tank. A bracket 22 is placed on one side of the cleaning tank, two guide pillars 23 which are vertically arranged are installed on the bracket 22, sliding sleeves 24 which move up and down along the guide pillars are sleeved on the guide pillars, a connecting plate 25 is fixed between the two sliding sleeves by screws and is fixedly connected with the lifting frame, and the lifting frame can be driven to move up and down when the connecting plate moves up and down along with the sliding sleeves; the lifting driving mechanism comprises a motor and a rotating shaft 27 which is transversely arranged below the bracket through a bearing seat 26, the motor and the rotating shaft can be in transmission connection in a chain transmission mode to drive the rotating shaft to rotate, two driving chain wheels 28 are arranged on the rotating shaft, two driven chain wheels 29 are arranged on the bracket through a support, and one driving chain wheel corresponds to one driven chain wheel and is in transmission connection through a chain; two connecting rods 31 which face upwards and downwards are fixedly arranged on the connecting plates through supports 30, connecting holes are formed in the connecting rods, and two ends of the chain are connected with the connecting rods through connecting pins inserted into the connecting holes respectively and are in transmission fit with the driving chain wheel and the driven chain wheel. Like this motor work drives the pivot and rotates, and the rotation of pivot through the transmission of chain, can stimulate connecting plate and hoisting frame to realize the up-and-down motion, and when using, hoisting frame is used for bearing the blowing frame of putting a lot of pipe fittings, dips in the washing tank in the lump, or offers from the washing tank in the lump.

Claims (8)

1. The single-tank ultrasonic automatic cleaning equipment comprises a cleaning tank for generating ultrasonic waves, and a cleaning space for storing cleaning liquid is arranged in the cleaning tank, and is characterized in that a heating device for heating the cleaning liquid in the cleaning tank and a bubbling device for bubbling the cleaning liquid are arranged in the cleaning tank,

one end of the cleaning tank is provided with an oil blowing device which blows the floating oil on the surface of the liquid in the cleaning tank to the other end of the cleaning tank,

the other end of the cleaning tank is provided with an oil collecting tank for collecting floating oil blown by the oil blowing device,

an oil-water separator for performing oil-water separation treatment on the floating oil collected in the oil collecting tank is arranged outside the cleaning tank,

cleaning liquid in the cleaning tank is purified and circularly conveyed to a cleaning liquid treatment system used in the cleaning tank;

and a collecting cover for collecting the gas diffused in the cleaning tank is arranged above the cleaning tank.

2. The single-tank ultrasonic automatic cleaning apparatus according to claim 1, wherein a lifting frame for storing the material frame is provided in the cleaning tank, and a lifting drive mechanism for driving the lifting frame to be downwardly immersed in the cleaning and to be upwardly separated from the cleaning solution is provided outside the cleaning tank.

3. The single-tank ultrasonic automatic cleaning apparatus according to claim 1, wherein the heating means is provided in plurality, and a plurality of storage tanks lower than the bottom surface are arranged at intervals on the bottom surface in the cleaning tank, and a heating means is arranged in each storage tank.

4. The single-tank ultrasonic automatic cleaning device according to claim 1, wherein the bubbling means comprises a bubbling pipe surrounding the bottom of the cleaning tank, bubbling through holes communicating the inside and the outside of the bubbling pipe are distributed in the bubbling pipe, and a bubbling machine blowing air into the bubbling pipe.

5. The ultrasonic automatic cleaning apparatus of claim 1, wherein the oil blowing means comprises a blowing pipe disposed horizontally above the end of the cleaning tank, and a plurality of blowing devices communicated with the blowing pipe, wherein the blowing region of the blowing device covers the width of the cleaning tank, the plurality of blowing devices are arranged side by side at intervals, each blowing device has a flat blowing port, and the blowing regions of adjacent blowing ports intersect.

6. The single-groove ultrasonic automatic cleaning equipment as claimed in claim 1, wherein the oil collecting groove is a groove body with one open side, the open side of the groove body faces the blowing end of the oil blowing device, a drainage groove lower than the open side is arranged in the groove body, the bottom of the groove body is communicated with an oil outlet pipe, and the oil outlet pipe is communicated with an oil inlet pipe of the oil-water separator.

7. The single-tank ultrasonic automatic cleaning device according to claim 1, wherein the cleaning solution treatment system comprises a treatment tank and a liquid storage tank, a liquid discharge pipe for discharging the cleaning solution in the cleaning tank and flowing into the treatment tank is communicated with the bottom of the cleaning tank, a filter for removing impurities from the discharged cleaning solution is arranged in the treatment tank, the cleaning solution passing through the treatment tank enters the liquid storage tank, the liquid storage tank is communicated with a circulating pump and a bag filter communicated with an output end of the circulating pump, and the circulating pump pumps out the cleaning solution in the liquid storage tank, filters the cleaning solution by the bag filter and conveys the cleaning solution into the cleaning tank.

8. The single tank ultrasonic automatic cleaning apparatus according to claim 1, wherein the inside of the collection hood is a tapered chamber having a small upper part and a large lower part, the top of the collection hood has a collection pipe communicating with the inside of the collection hood, and a fan for introducing gas under the collection hood into the collection hood and discharging the gas from the collection pipe is provided in the collection hood.

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