CN210496876U - Rail web, fastener and bolt antirust material coating device - Google Patents
Rail web, fastener and bolt antirust material coating device Download PDFInfo
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- CN210496876U CN210496876U CN201920794994.7U CN201920794994U CN210496876U CN 210496876 U CN210496876 U CN 210496876U CN 201920794994 U CN201920794994 U CN 201920794994U CN 210496876 U CN210496876 U CN 210496876U
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- fastener
- antirust material
- feeding mechanism
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- rail web
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Abstract
The utility model discloses a rail web, fastener and bolt anti rust material coating device, store the mechanism including shallow, feeding mechanism and anti rust material, anti rust material stores and contains anti rust material in the mechanism, and feeding mechanism is fixed in one side of shallow, even has the hose between feeding mechanism and the anti rust paint bin, and feeding mechanism aims at the rail web. The utility model discloses set up feeding mechanism and antirust material storage mechanism in the outside of shallow, artifical promotion shallow alright make the antirust material spray to the rail waist from feeding mechanism under the effect of electric pump uniformly, the operation of being convenient for, the spraying is even swift, makes rail waist fastener and bolt have better rust-resistant effect.
Description
Technical Field
The utility model belongs to the rust-resistant field of track, concretely relates to rail web, fastener and bolt anti rust material coating device.
Background
The track is usually composed of two parallel rails, and in the use process of the track, because the rails and accessories are exposed in the atmospheric environment for a long time, the rails are affected by corrosion of various environmental factors (humidity, high temperature, acid rain, dust, urine, acid and alkali chemical substances, polluted gas and the like) and stray current generated when the rails pass through the current, and are easy to rust. Once corrosion and damage occur, a spreading trend can be formed rapidly, further, the stress intensity of the steel rail and the structural stability of the steel rail are reduced gradually, the steel rail is vibrated, and the steel rail is broken in severe cases, so that the driving safety of railway passenger and goods transportation is influenced.
At present, antirust materials used for steel rails, fasteners, bolts and the like are generally grease, and because the grease has low adhesive force and a thin protective film, the antirust materials are easy to quickly run off to the environment along with the sun, rain and dust to cause pollution, the anticorrosion time is short, and the anticorrosion efficiency is low. And the steel rail needs to be manually coated once every several months, so that the coating cost is high, the coating quality is poor and the coating efficiency is low.
The rust-proof material coating device has the following basic requirements: (1) because the skylight can only work within 1.5 hours, the shorter the installation time is, the better the installation time is, the lighter the installation time is, the whole set of equipment is light, and the too large workload of the previous work is prevented. (2) The coating pressure is proper, if the pressure is too small, some gap raw materials cannot enter and fill, and if the pressure is too large, the gap raw materials are in a sputtering shape, so that pollution is caused. The angle and the aperture of the nozzle are also related, so the angle and the aperture of the nozzle are adjustable. (3) The storage capacity of the raw material tank needs to be matched with the power of a generator, the power of a pump and the like, and the feeding is convenient.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a rail web, fastener and bolt antirust material coating device that simple operation, low cost, coating efficiency are high, with antirust material evenly spray to rail web, fastener and bolt on.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the utility model provides a rail web, fastener and bolt antirust material coating device, stores the mechanism including shallow, feeding mechanism and antirust material, and the shallow is installed on the track, and antirust material stores the mechanism and installs on the shallow, its characterized in that: the feeding mechanism is fixed on one side of the cart, a hose is connected between the feeding mechanism and the antirust paint storage mechanism, and the feeding mechanism is aligned with the rail web. In the process of manually pushing the cart, the antirust material in the antirust material storage mechanism is uniformly sprayed to the rail web through the feeding mechanism.
Further, the cart comprises rollers, supporting covers, connecting rods and push rods, the rollers are mounted at the bottoms of the supporting covers, and the connecting rods and the push rods are arranged between the two supporting covers. The gyro wheel of both sides respectively with the track phase-match of both sides, supports the effect that the lid plays connection and protection gyro wheel, and the connecting rod not only strengthens the stability of shallow, can also be used for placing antirust material and store the mechanism, and the push rod makes things convenient for artifical the use.
Furthermore, the two sides of the supporting cover are provided with protruding pieces, the roller is installed between the protruding pieces, the roller and the protruding pieces penetrate through a rotating shaft, and the roller rotates around the rotating shaft. The roller can be replaced when the rotating shaft is disassembled, so that the rail web antirust device is suitable for different rails.
Further, feeding mechanism includes fixed plate, locating lever and shower nozzle, and the bottom plate bolted connection of fixed plate is in the top of supporting the lid, and the curb plate of fixed plate even has the locating lever in vertical direction, and the bottom of locating lever articulates there is the shower nozzle. The position of the spray head can be changed by moving the positioning rod up and down and rotating the spray head, so that the spray head is aligned with the rail web.
Further, feeding mechanism still includes locating lever fixed knot structure, and locating lever fixed knot structure includes first retainer plate, first screw rod and first nut, and the locating lever runs through first retainer plate, and first retainer plate side is equipped with first bellying, and first screw rod runs through first bellying and offsets with the locating lever, and first nut is installed on first screw rod and is connected with first bellying. The locating lever can reciprocate in first retainer plate, and first screw rod compresses tightly the locating lever, and the position of first screw rod is fixed to first nut to fix the locating lever in first retainer plate.
Further, the nozzle comprises a nozzle body and a nozzle fixing structure, and the nozzle body is connected with the hose; the spray head fixing structure comprises a second positioning ring, and the spray head body penetrates through the second positioning ring; the top of the second positioning ring is provided with a hinge rod, two sides of the hinge rod are provided with second nuts, and the hinge rod is hinged with the bottom of the positioning rod; the side of second position circle is equipped with the second bellying, and the second screw rod runs through the second bellying and offsets with the shower nozzle body, and the third nut is installed on the second screw rod and is connected with the second bellying. The shower nozzle body is installed in the second position circle, and the second position circle can rotate around the hinge bar to aim at the rail waist with the shower nozzle body, the second nut of hinge bar both sides plays the effect of fixed shower nozzle body position. The second screw rod compresses tightly the shower nozzle body, and the position of third nut fixed second screw rod to fix the shower nozzle body in the second position circle.
Further, the top of shower nozzle body is equipped with the nozzle, and nozzle threaded connection shower nozzle body. The nozzles with different apertures can be replaced according to the size of the track, so that the coating range can be conveniently adjusted.
Further, the antirust material storage mechanism comprises a storage box, a generator, an electric pump and an output pipe, wherein the output pipe is connected with the electric pump and a hose. The generator outputs electric power to the electric pump, and the antirust material in the storage tank continuously flows into the hose from the output pipe under the action of the electric pump and finally flows to the feeding mechanism.
Due to the adoption of the technical scheme, the utility model discloses following beneficial effect has:
the utility model discloses set up feeding mechanism and antirust material storage mechanism in the outside of shallow, artifical promotion shallow alright make the antirust material spray to the rail waist from feeding mechanism under the effect of electric pump uniformly, the operation of being convenient for, the spraying is even swift, makes rail waist fastener and bolt have better rust-resistant effect, and concrete beneficial effect is:
1. the device is comparatively light and convenient, and can not bring great burden to the track.
2. The device has simple structure, saves installation time and increases coating time.
3. The idler wheels of the cart can be detached, so that the rail web antirust device is suitable for different rails.
4. The feeding mechanism can adjust the position of the nozzle through the positioning rod fixing structure and the spray head fixing structure, so that the nozzle is aligned to the coated object.
5. The nozzle can be replaced according to the coated object, and the proper coating pressure is kept, so that the antirust material can be uniformly sprayed.
6. Compared with the traditional manual grease coating, the device has the advantages of low coating cost, high coating quality and high coating efficiency.
Drawings
The invention is further explained below with reference to the drawings:
FIG. 1 is a schematic structural view of a rail web, a fastener and a bolt antirust material coating device of the present invention;
fig. 2 is a schematic structural view of the middle cart of the present invention;
fig. 3 is a schematic structural view of the feeding mechanism of the present invention;
fig. 4 is an enlarged schematic view of a portion a in fig. 3.
Detailed Description
As shown in fig. 1 to 3, the rail web, fastener and bolt antirust material coating device comprises a cart 1, a feeding mechanism 21 and an antirust material storage mechanism, wherein the cart is installed on a track 6, the antirust material storage mechanism is filled with antirust material, the feeding mechanism 21 is fixed on one side of the cart 1, a hose 2 is connected between the feeding mechanism 21 and an antirust paint storage box 3, and the feeding mechanism 21 is aligned with the rail web 7. The antirust material storage mechanism comprises a storage tank 3, a generator 4, an electric pump 23 and an output pipe 5, wherein the storage tank 3, the generator 4 and the electric pump 23 are positioned above the cart 1, and the output pipe 5 is connected with the hose 2. In the process of manually pushing the cart 1, the generator 4 outputs electricity to the electric pump 23, and the antirust material in the storage tank 3 continuously flows into the hose 2 from the output pipe 5 under the action of the electric pump 23 and finally flows to the feeding mechanism 21, so that the antirust material is uniformly sprayed onto the rail web 7 through the feeding mechanism 21.
The cart 1 comprises a roller 101, support covers 102, a connecting rod 103 and a push rod 104, wherein the roller 101 is installed at the bottom of each support cover 102, and the connecting rod 103 and the push rod 104 are arranged between the two support covers 102. The rollers 101 on the two sides are respectively matched with the rails 6 on the two sides, the supporting cover 102 plays a role in connecting and protecting the rollers 101, the connecting rod 103 not only enhances the stability of the cart 1, but also can be used for placing an antirust material storage mechanism, and the push rod 104 facilitates manual use of the cart 1. The supporting cover 102 is provided at both sides thereof with protrusions 105, the roller 101 is installed between the protrusions 105, a rotation shaft 106 is penetrated through the roller 101 and the protrusions 105, and the roller 101 rotates around the rotation shaft 106. The roller 101 can be replaced by detaching the rotating shaft 106, so that the rail web rust prevention device is suitable for different rails 6.
The feeding mechanism 21 comprises a fixing plate 8, a positioning rod 9 and a spray head, a bottom plate of the fixing plate 8 is connected to the top of the supporting cover 102 through bolts, a side plate of the fixing plate 8 is connected with the positioning rod 9 in the vertical direction, and the bottom of the positioning rod 9 is hinged with the spray head. The position of the spray head can be changed by moving the locator bar 9 up and down and rotating the spray head so that the spray head is aligned with the web 7. The feeding mechanism 21 further comprises a positioning rod fixing structure, the positioning rod fixing structure comprises a first fixing ring 10, a first screw rod 11 and a first nut 12, the positioning rod 9 penetrates through the first fixing ring 10, a first protruding portion 13 is arranged on the side edge of the first fixing ring 10, the first screw rod 11 penetrates through the first protruding portion 13 and abuts against the positioning rod 9, and the first nut 12 is installed on the first screw rod 11 and connected with the first protruding portion 13. The positioning rod 9 is vertically movable in the first fixing ring 10, the first screw 11 presses the positioning rod 9, and the first nut 12 fixes the position of the first screw 11, thereby fixing the positioning rod 9 in the first fixing ring 10. The positioning rod 9 limits the movement of the positioning rod in the vertical direction through the positioning rod fixing structure, so that the positioning of the spray head is facilitated.
The spray head comprises a spray head body 14, a spray head fixing structure and a spray nozzle 22, wherein the spray nozzle 22 is positioned at the top end of the spray head body 14, and the spray head body 14 is connected with the hose 2; the spray head fixing structure comprises a second positioning ring 15, and the spray head body 14 penetrates through the second positioning ring 15; the top of the second positioning ring 15 is provided with a hinge rod 16, two sides of the hinge rod 16 are provided with second nuts 17, and the hinge rod 16 is hinged with the bottom of the positioning rod 9; the side of the second positioning ring 15 is provided with a second protruding portion 18, a second screw 19 penetrates through the second protruding portion 18 to abut against the spray head body 14, and a third nut 20 is installed on the second screw 19 and connected with the second protruding portion 18. The spray head body 14 is mounted in a second retainer 15, the second retainer 15 being rotatable about a hinge rod 16 to align the spray head body 14 with the rail web 7, and second nuts 17 on both sides of the hinge rod 16 serving to fix the position of the spray head body 14. The second screw rod 19 presses the nozzle body 14, and the third nut 20 fixes the position of the second screw rod 19, thereby fixing the nozzle body 14 in the second retainer ring 15. The spray head fixing structure can adjust the position of the spray nozzle 22 by rotating the hinge rod 16, so that the spray nozzle 22 is aligned with the rail web 7, and accurate spraying of the rail web 7 is realized.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered by the protection scope of the present invention.
Claims (8)
1. The utility model provides a rail web, fastener and bolt antirust material coating device, stores the mechanism including shallow, feeding mechanism and antirust material, the shallow is installed on the track, antirust material stores the mechanism and installs on the shallow, its characterized in that: the feeding mechanism is fixed on one side of the trolley, a hose is connected between the feeding mechanism and the antirust material storage mechanism, and the feeding mechanism is aligned to the rail web, the fastener and the bolt.
2. The rail web, fastener and bolt antirust material coating device according to claim 1, characterized in that: the cart comprises a roller, a support cover, a connecting rod and a push rod, wherein the roller is installed at the bottom of the support cover, and the connecting rod and the push rod are arranged between the support cover.
3. The rail web, fastener and bolt antirust material coating device according to claim 2, characterized in that: the support cover is characterized in that protruding pieces are arranged on two sides of the support cover, the roller is installed between the protruding pieces, a rotating shaft penetrates through the roller and the protruding pieces, and the roller rotates around the rotating shaft.
4. The rail web, fastener and bolt antirust material coating device according to claim 2, characterized in that: the feeding mechanism comprises a fixed plate, a positioning rod and a spray head, a bottom plate of the fixed plate is connected with the top of the supporting cover through bolts, a side plate of the fixed plate is connected with the positioning rod in the vertical direction, and the bottom of the positioning rod is hinged with the spray head.
5. The rail web, fastener and bolt antirust material coating device according to claim 4, characterized in that: the feeding mechanism further comprises a positioning rod fixing structure, the positioning rod fixing structure comprises a first fixing ring, a first screw and a first nut, the positioning rod penetrates through the first fixing ring, a first protruding portion is arranged on the side edge of the first fixing ring, the first screw penetrates through the first protruding portion and abuts against the positioning rod, and the first nut is installed on the first screw and connected with the first protruding portion.
6. The rail web, fastener and bolt antirust material coating device according to claim 4, characterized in that:
the spray head comprises a spray head body and a spray head fixing structure, and the spray head body is connected with the hose;
the spray head fixing structure comprises a second positioning ring, and the spray head body penetrates through the second positioning ring;
the top of the second positioning ring is provided with a hinge rod, two sides of the hinge rod are provided with second nuts, and the hinge rod is hinged with the bottom of the positioning rod; and a second boss is arranged on the side edge of the second positioning ring, a second screw rod penetrates through the second boss to be abutted to the sprayer body, and a third nut is installed on the second screw rod and connected with the second boss.
7. The rail web, fastener and bolt antirust material coating device according to claim 6, characterized in that: the top of shower nozzle body is equipped with the nozzle, nozzle threaded connection the shower nozzle body.
8. The rail web, fastener and bolt antirust material coating device according to claim 1, characterized in that: the antirust material storage mechanism comprises a storage box, a generator, an electric pump and an output pipe, wherein the output pipe is connected with the electric pump and the hose.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920794994.7U CN210496876U (en) | 2019-05-29 | 2019-05-29 | Rail web, fastener and bolt antirust material coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920794994.7U CN210496876U (en) | 2019-05-29 | 2019-05-29 | Rail web, fastener and bolt antirust material coating device |
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| Publication Number | Publication Date |
|---|---|
| CN210496876U true CN210496876U (en) | 2020-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920794994.7U Active CN210496876U (en) | 2019-05-29 | 2019-05-29 | Rail web, fastener and bolt antirust material coating device |
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| CN (1) | CN210496876U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113337147A (en) * | 2021-06-08 | 2021-09-03 | 浙江宝晟铁路新材料科技有限公司 | Anti-corrosion material and method for coating steel structure by adopting same |
-
2019
- 2019-05-29 CN CN201920794994.7U patent/CN210496876U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113337147A (en) * | 2021-06-08 | 2021-09-03 | 浙江宝晟铁路新材料科技有限公司 | Anti-corrosion material and method for coating steel structure by adopting same |
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