CN210480844U - High-efficient liquid filling machine - Google Patents
High-efficient liquid filling machine Download PDFInfo
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- CN210480844U CN210480844U CN201921616953.5U CN201921616953U CN210480844U CN 210480844 U CN210480844 U CN 210480844U CN 201921616953 U CN201921616953 U CN 201921616953U CN 210480844 U CN210480844 U CN 210480844U
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- filling machine
- feeding pipe
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Abstract
The utility model discloses a high-efficiency filling machine, which comprises a frame and a turntable main body, wherein the turntable main body is erected at the middle position of the top of the frame through a rotary bearing and can rotate, a second backing plate is arranged between the turntable main body and the top surface of the frame, and two sides of the turntable main body are respectively provided with a fruit juice tank and a fruit particle hopper; a plurality of material holes for storing and transferring fruit grains are uniformly distributed on the circumference of the rotary disc main body, and the lower port of the fruit grain hopper is abutted against the upper disc surface of the rotary disc main body and is coaxially arranged with one of the material holes; the feeding pipe is erected on the rack through the first small support, the top end of the feeding pipe is communicated with the pumping device on the juice tank through a pipeline, the bottom end of the feeding pipe is abutted to the upper disc surface of the turntable main body and is coaxially arranged with one of the material holes, the second base plate is provided with a through hole at the position where the feeding pipe is coaxial and is connected with the discharging pipe, and the discharging pipe is communicated with the filling nozzle. The utility model discloses high-efficient liquid filling machine, the proportion of fruit grain and liquid material is even unanimous in every beverage bottle of assurance that can be accurate in filling process.
Description
Technical Field
The utility model relates to a fruit juice filling equipment technical field especially relates to a high-efficient liquid filling machine.
Background
The fruit granule beverage is prepared by adding citrus fruit granules or fruit granules of other fruits into fruit juice and blending the fruit juice with sugar acid solution. It is required that the content of the fruit juice is not less than 10% and the fruit grain is not less than 5%. The fruit particle suspension beverage is outstanding in the beverage, and the fruit particles suspended in the beverage not only enable the beverage to have vivid and visual perception, but also can obtain the recognition of consumers, enrich the mouthfeel and flavor of the beverage and improve the nutritional value of the beverage.
However, there are still some disadvantages in the existing beverage processing steps during filling, and the existing beverage processing needs to constantly stir the materials in the blending tank during filling, because stirring cannot ensure that the materials in the blending tank are very uniform, especially the proportion of fruit grains and liquid materials cannot be ensured to be completely consistent, the situation that the fruit grains in the beverage bottle are too many or too few occurs after filling, and the taste of the beverage can be affected.
Therefore, there is a need to develop a new type of efficient filling machine in view of the above disadvantages.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a high-efficient liquid filling machine, the proportion of fruit grain and liquid material is even unanimous in every beverage bottle of assurance that can be accurate in filling process.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model relates to a high-efficiency filling machine, which comprises a frame, a turntable main body, a fruit juice tank, a fruit particle hopper, a driving unit, a feeding pipe, a discharging pipe and a nozzle, wherein the turntable main body is erected at the middle position of the top of the frame through a rotary bearing and is driven to rotate by the driving unit; a plurality of material holes for storing and transferring fruit grains are uniformly distributed on the upper circumference of the rotary disc main body, the lower port of the fruit grain hopper is abutted against the upper disc surface of the rotary disc main body, and the lower port of the fruit grain hopper is coaxial with one of the material holes when the fruit grains are discharged; the feeding pipe is erected on the rack through a first small support, the top end of the feeding pipe is communicated with the pumping device on the juice tank through a pipeline, the bottom end of the feeding pipe abuts against the upper disc surface of the turntable main body, the feeding pipe and one of the material holes are coaxially arranged during filling, a through hole is formed in the position, coaxial with the feeding pipe, of the second base plate and is connected with the discharging pipe, the discharging pipe is communicated with the nozzle through a hose, and the nozzle fills juice into the beverage bottle.
Furthermore, a turntable shaft is arranged on the back of the turntable main body, the turntable shaft is installed in a bearing seat hole in the top of the rack through the slewing bearing, and a bearing end cover is pressed on the top of an outer ring of the slewing bearing.
Further, drive unit specifically adopts gear motor, gear motor passes through the backup pad and installs the outside of carousel main part, gear motor's output is connected with the drive pinion, outer ring gear is installed to the outer loop of carousel main part, the drive pinion is connected with outer ring gear meshing.
Furthermore, a cylindrical material sleeve is nested in the material hole of the turntable main body.
Furthermore, the material sleeve is made of polytetrafluoroethylene engineering plastics.
Furthermore, a sealing ring is arranged at the position where the second base plate is contacted with the lower end face of the material sleeve during filling.
Further, the pumping device specifically adopts a metering pump, the metering pump is arranged at the top of the juice tank, and the metering pump is communicated to the feeding pipe through a hose.
Furthermore, a vibrator is arranged on the outer side wall of the fruit particle hopper, and the vibrator specifically adopts a pneumatic vibrator or a vibrating motor.
Furthermore, the fruit particle hopper is erected above one side of the rotary table main body through a second small support, a shockproof cushion block is arranged between the mounting flange of the fruit particle hopper and the second small support, and the shockproof cushion block weakens the transmission vibration of the vibrator to the second small support.
Furthermore, the nozzle is supported by a nozzle supporting plate, the other end of the nozzle supporting plate is connected with the top of the working end of the air cylinder, and a bottom flange of the air cylinder is installed on the bottom surface of the rack top plate.
Compared with the prior art, the utility model discloses a beneficial technological effect:
the utility model relates to a high-efficient liquid filling machine sets up the setting of a plurality of storages through the circumference equipartition and shifts the carousel main part in fruit grain material hole, and it is rotatory under drive unit's drive to accompany the carousel main part, shifts the certain volumetric fruit grain of input in the fruit grain hopper and carries between material loading pipe and the unloading pipe to under dashing by the liquid fruit juice material of pumping installations output, loop through unloading pipe and nozzle filling and arrive in the beverage bottle. The utility model discloses high-efficient liquid filling machine replaces traditional stirring to mix or the manual weighing mode through the mode that the fruit grain was added to the constant volume formula, and fruit grain and liquid material's proportion is even unanimous in every beverage bottle of assurance that can be accurate in filling process, has improved filling efficiency simultaneously.
In addition, through gear motor's motor specifically adopts servo motor, is convenient for control the rotation angle of drive carousel main part, guarantees that rotatory location precision is controllable. Through the arrangement of the material sleeves, the amount of fruit grains added into each beverage bottle can be conveniently controlled by replacing the material sleeves with different wall thicknesses; the material sleeve is made of polytetrafluoroethylene engineering plastics, is sanitary and clean, has good wear resistance and is not easy to wear. Through the setting of sealing washer, be favorable to increasing the leakproofness between the upper surface of second backing plate and the lower terminal surface of material sleeve, the liquid fruit juice material when avoiding the filling spills over. The vibrator is arranged on the outer side wall of the fruit particle hopper, so that the vibrator can vibrate when fruit particles are discharged, the fruit particles in the fruit particle hopper can be smoothly vibrated and output to the storage and transfer fruit particle holes of the turntable main body, and the situation that the filling is not full and is not practical due to the fact that the fruit particles slide down only by the dead weight of the fruit particles in the fruit particle hopper is avoided; through the setting of the shockproof cushion block, the downward transmission of vibration can be effectively weakened, and the service life and the reliability of other parts of the equipment are prevented from being influenced. The cylinder drives the nozzle supporting plate and the nozzle to enter and exit the beverage bottle to finish filling work, and the outward splashing and sprinkling conditions in the filling process can be effectively avoided.
Drawings
The present invention will be further explained with reference to the following description of the drawings.
Fig. 1 is a schematic sectional view of the main view of the high-efficiency filling machine of the present invention;
fig. 2 is a schematic top view of the turntable part of the present invention;
FIG. 3 is an enlarged view of a portion I of FIG. 1;
description of reference numerals: 1. a frame; 101. a first backing plate; 102. a first small support; 103. a second small support; 104. a second backing plate; 104a, a sealing ring; 105. a bearing end cap; 2. a turntable main body; 201. a turntable shaft; 202. a material sleeve; 203. an outer ring gear; 204. a slew bearing; 3. a fruit juice tank; 301. a metering pump; 4. a fruit grain funnel; 401. a vibrator; 402. a shockproof cushion block; 5. a drive unit; 6. feeding pipes; 7. a discharging pipe; 8. a nozzle; 801. a nozzle support plate; 9. and a cylinder.
Detailed Description
The core of the utility model is to provide a high-efficient liquid filling machine, the proportion of fruit grain and liquid material is even unanimous in every beverage bottle of assurance that can be accurate in filling process.
In the following, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Description of the drawings in the following detailed description, the upper, lower, left and right descriptions are for illustrative purposes only and should not be construed as limiting the invention.
The utility model discloses an in a specific embodiment, as shown in fig. 1 ~ 3, a high-efficient liquid filling machine, including frame 1, carousel main part 2, fruit juice jar 3, fruit grain hopper 4, drive unit 5, material loading pipe 6, unloading pipe 7 and nozzle 8, carousel main part 2 erects at the top intermediate position of frame 1 and is rotatory by drive unit 5 drive through slewing bearing 204, be provided with second backing plate 104 between carousel main part 2 and the 1 top surface of frame, the upper surface of second backing plate 104 contacts with the lower surface of carousel main part 2, the both sides of carousel main part 2 are provided with fruit juice jar 3 and fruit grain hopper 4 respectively. A plurality of material holes for storing and transferring fruit grains are uniformly distributed on the upper circumference of the rotary disc main body 2, the lower port of the fruit grain hopper 4 is abutted against the upper disc surface of the rotary disc main body 2, and the lower port of the fruit grain hopper 4 and one of the material holes are in the same axial position when the fruit grains are discharged. The feeding pipe 6 is erected on the machine frame 1 through the first small support 102, the top end of the feeding pipe 6 is communicated with the pumping device on the juice tank 3 through a pipeline, the bottom end of the feeding pipe 6 abuts against the upper disc surface of the turntable main body 2, the feeding pipe 6 and one of the material holes are located at the same axial position during filling, the second cushion plate 104 is provided with a through hole at the position where the feeding pipe 6 is located, the through hole is connected with the discharging pipe 7, the discharging pipe 7 is communicated with the nozzle 8 through a hose, and the nozzle 8 fills juice into the beverage bottle.
Through the setting of the carousel main part 2 that the circumference equipartition was seted up a plurality of storage and was shifted fruit grain material hole, along with carousel main part 2 is rotatory under the drive of drive unit 5, shifts the fruit grain of certain volume of input in the fruit grain hopper 4 and carries between material loading pipe 6 and unloading pipe 7 to the liquid fruit juice material that is exported by pumping installations dashes down, loops through unloading pipe 7 and nozzle 8 and fills in the beverage bottle. The utility model discloses high-efficient liquid filling machine replaces traditional stirring to mix or the manual weighing mode through the mode that the fruit grain was added to the constant volume formula, and fruit grain and liquid material's proportion is even unanimous in every beverage bottle of assurance that can be accurate in filling process, has improved filling efficiency simultaneously.
In a specific embodiment of the present invention, as shown in fig. 1, the back of the turntable main body 2 is provided with a turntable shaft 201, the turntable shaft 201 is installed in the bearing seat hole at the top of the frame 1 through a slewing bearing 204, the outer ring top of the slewing bearing 204 is pressed against the bearing end cover 105, and the slewing bearing 204 can adopt a tapered roller bearing and also can adopt a heavy deep groove ball bearing.
The turntable main body 2 is arranged on the frame 1 through the matching of the turntable shaft 201 and the rotary bearing 204, so that the stability of the turntable main body 2 is ensured, and the rotation is convenient.
In a specific embodiment of the present invention, as shown in fig. 1 and 2, the driving unit 5 specifically adopts a gear motor, the gear motor is installed on the frame 1 outside the turntable main body 2 through a supporting plate, the output end of the gear motor is connected with a driving pinion, the outer ring of the turntable main body 2 is installed with an outer gear ring 203, and the driving pinion is connected with the outer gear ring 203 in a gear engagement manner.
Through gear motor's motor specifically adopts servo motor, is convenient for control drive carousel main part 2's rotation angle, guarantees that rotatory location precision is controllable.
In a specific embodiment of the present invention, as shown in fig. 1 and 3, a cylindrical material sleeve 202 is nested in the material hole of the turntable main body 2, and the material sleeve 202 can be replaced by a set of sleeves with different wall thicknesses. Specifically, the material sleeve 202 is made of polytetrafluoroethylene engineering plastic.
Through the arrangement of the material sleeve 202, the quantity of fruit grains added into each beverage bottle can be conveniently controlled by replacing the material sleeve 202 with different wall thicknesses; the material sleeve 202 is made of polytetrafluoroethylene engineering plastics, and is sanitary, clean, good in wear resistance and not prone to wear.
In a specific embodiment of the present invention, as shown in fig. 1 and 3, a sealing ring 104a is disposed at a position where the upper surface of the second pad 104 contacts with the lower end surface of the sleeve 202 during filling.
Through the setting of sealing washer 104a, be favorable to increasing the leakproofness between the upper surface of second backing plate 104 and the lower terminal surface of material sleeve 202, avoid the overflow of the liquid fruit juice material during the filling.
In a specific embodiment of the present invention, as shown in fig. 1, the pumping device specifically adopts the metering pump 301, the metering pump 301 is installed on the top cover plate of the juice tank 3, the inlet of the metering pump 301 extends into the bottom of the juice tank 3, and the outlet of the metering pump 301 is communicated to the feeding pipe 6 through the hose.
Through the setting of measuring pump 301, be convenient for control the filling volume according to the volume size of beverage bottle.
In a specific embodiment of the present invention, as shown in fig. 1, a vibrator 401 is installed on the outer sidewall of the fruit particle hopper 4, and the vibrator 401 specifically adopts a pneumatic vibrator or a vibration motor.
Specifically, the fruit particle hopper 4 is erected above one side of the turntable main body 2 through the second small support 103, the shockproof cushion block 402 is installed between the mounting flange of the fruit particle hopper 4 and the second small support 103, the shockproof cushion block 402 weakens the vibration transmitted by the vibrator 401 to the second small support 103, and the shockproof cushion block 402 is specifically a rubber cushion block.
The vibrator 401 is arranged on the outer side wall of the fruit particle hopper 4, so that the vibrator 401 can vibrate when fruit particles are discharged, the fruit particles in the fruit particle hopper 4 can be smoothly vibrated and output to the storage and transfer fruit particle holes of the turntable main body 2, and the situation that the filling is not full and is not practical due to the fact that the fruit particles slide down only by the dead weight of the fruit particles in the fruit particle hopper 4 is avoided; through the setting of the anti-vibration cushion block 402, the downward transmission of vibration can be effectively weakened, and the service life and the reliability of other parts of the equipment are prevented from being influenced.
In a specific embodiment of the present invention, as shown in fig. 1, the nozzle 8 is supported by the nozzle supporting plate 801, the other end of the nozzle supporting plate 801 is connected to the top of the working end of the cylinder 9 through a screw, and the bottom flange of the cylinder 9 is mounted on the bottom surface of the top plate of the frame 1 through a screw.
The air cylinder 9 drives the nozzle supporting plate 801 and the nozzle 8 to enter and exit the beverage bottle to finish filling work, so that the situations of splashing and sprinkling in the filling process can be effectively avoided.
The present case high-efficient liquid filling machine, set up the setting of a plurality of storage carousel main part 2 that shift fruit grain material hole through the circumference equipartition, along with carousel main part 2 is rotatory under drive unit 5's drive, shifts the fruit grain of certain volume of inputing in the fruit grain hopper 4 and carries between material loading pipe 6 and unloading pipe 7 to the liquid fruit juice material that is exported by pumping installations dashes down, loops through unloading pipe 7 and nozzle 8 and fills in the beverage bottle. The utility model discloses high-efficient liquid filling machine replaces traditional stirring to mix or the manual weighing mode through the mode that the fruit grain was added to the constant volume formula, and fruit grain and liquid material's proportion is even unanimous in every beverage bottle of assurance that can be accurate in filling process, has improved filling efficiency simultaneously. In addition, through gear motor's motor specifically adopts servo motor, is convenient for control drive carousel main part 2's rotation angle, guarantees that rotatory location precision is controllable. Through the arrangement of the material sleeve 202, the quantity of fruit grains added into each beverage bottle can be conveniently controlled by replacing the material sleeve 202 with different wall thicknesses; the material sleeve 202 is made of polytetrafluoroethylene engineering plastics, and is sanitary, clean, good in wear resistance and not prone to wear. Through the setting of sealing washer 104a, be favorable to increasing the leakproofness between the upper surface of second backing plate 104 and the lower terminal surface of material sleeve 202, avoid the overflow of the liquid fruit juice material during the filling. The vibrator 401 is arranged on the outer side wall of the fruit particle hopper 4, so that the vibrator 401 can vibrate when fruit particles are discharged, the fruit particles in the fruit particle hopper 4 can be smoothly vibrated and output to the storage and transfer fruit particle holes of the turntable main body 2, and the situation that the filling is not full and is not practical due to the fact that the fruit particles slide down only by the dead weight of the fruit particles in the fruit particle hopper 4 is avoided; through the setting of the anti-vibration cushion block 402, the downward transmission of vibration can be effectively weakened, and the service life and the reliability of other parts of the equipment are prevented from being influenced. The air cylinder 9 drives the nozzle supporting plate 801 and the nozzle 8 to enter and exit the beverage bottle to finish filling work, so that the situations of splashing and sprinkling in the filling process can be effectively avoided.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art without departing from the design spirit of the present invention should fall into the protection scope defined by the claims of the present invention.
Claims (10)
1. The utility model provides a high-efficient liquid filling machine which characterized in that: the fruit juice feeding device comprises a rack (1), a turntable main body (2), a fruit juice tank (3), a fruit particle hopper (4), a driving unit (5), a feeding pipe (6), a discharging pipe (7) and a nozzle (8), wherein the turntable main body (2) is erected at the middle position of the top of the rack (1) through a slewing bearing (204) and is driven to rotate by the driving unit (5), a second base plate (104) is arranged between the turntable main body (2) and the top surface of the rack (1), and the fruit juice tank (3) and the fruit particle hopper (4) are respectively arranged on two sides of the turntable main body (2); a plurality of material holes for storing and transferring fruit grains are uniformly distributed on the upper circumference of the rotary disc main body (2), the lower port of the fruit grain hopper (4) is abutted against the upper disc surface of the rotary disc main body (2), and the lower port of the fruit grain hopper (4) is coaxially arranged with one of the material holes when the fruit grains are discharged; the fruit juice filling machine is characterized in that the feeding pipe (6) is erected on the rack (1) through a first small support (102), the top end of the feeding pipe (6) is communicated with a pumping device on the fruit juice tank (3) through a pipeline, the bottom end of the feeding pipe (6) abuts against the upper disc surface of the turntable main body (2), the feeding pipe (6) and one of the material holes are coaxially arranged during filling, the second base plate (104) is provided with a through hole at the coaxial position of the feeding pipe (6) and connected with the discharging pipe (7), the discharging pipe (7) is communicated with the nozzle (8) through a hose, and the nozzle (8) fills fruit juice into a beverage bottle.
2. The high efficiency filling machine of claim 1 wherein: the back of the turntable main body (2) is provided with a turntable shaft (201), the turntable shaft (201) is installed in a bearing seat hole in the top of the rack (1) through the rotary bearing (204), and the top of the outer ring of the rotary bearing (204) is pressed on a bearing end cover (105).
3. The high efficiency filling machine of claim 1 wherein: drive unit (5) specifically adopt gear motor, gear motor passes through the backup pad and installs the outside of carousel main part (2), gear motor's output is connected with the drive pinion, outer ring gear (203) are installed to the outer loop of carousel main part (2), the drive pinion is connected with outer ring gear (203) gear engagement.
4. The high efficiency filling machine of claim 1 wherein: a cylindrical material sleeve (202) is nested in the material hole of the turntable main body (2).
5. The high efficiency filling machine of claim 4 wherein: the material sleeve (202) is made of polytetrafluoroethylene engineering plastic materials.
6. The high efficiency filling machine of claim 4 wherein: and a sealing ring (104a) is arranged at the position where the second cushion plate (104) is contacted with the lower end surface of the material sleeve (202) during filling.
7. The high efficiency filling machine of claim 1 wherein: the pumping device specifically adopts a metering pump (301), the metering pump (301) is arranged at the top of the fruit juice tank (3), and the metering pump (301) is communicated to the feeding pipe (6) through a hose.
8. The high efficiency filling machine of claim 1 wherein: the outer side wall of the fruit particle hopper (4) is provided with a vibrator (401), and the vibrator (401) specifically adopts a pneumatic vibrator or a vibrating motor.
9. The high efficiency filling machine of claim 8, wherein: the fruit grain hopper (4) is erected above one side of the rotary table main body (2) through a second small support (103), a shockproof cushion block (402) is arranged between a mounting flange of the fruit grain hopper (4) and the second small support (103), and the shockproof cushion block (402) weakens the vibrator (401) to transmit vibration to the second small support (103).
10. The high efficiency filling machine of claim 1 wherein: the nozzle (8) is supported by a nozzle supporting plate (801), the other end of the nozzle supporting plate (801) is connected with the top of the working end of the air cylinder (9), and the bottom flange of the air cylinder (9) is installed on the bottom surface of the top plate of the rack (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921616953.5U CN210480844U (en) | 2019-09-26 | 2019-09-26 | High-efficient liquid filling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921616953.5U CN210480844U (en) | 2019-09-26 | 2019-09-26 | High-efficient liquid filling machine |
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| Publication Number | Publication Date |
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| CN210480844U true CN210480844U (en) | 2020-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921616953.5U Active CN210480844U (en) | 2019-09-26 | 2019-09-26 | High-efficient liquid filling machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113321169A (en) * | 2020-09-29 | 2021-08-31 | 湖南海联食品有限责任公司 | Edible oil production liquid filling machine |
| CN115367171A (en) * | 2022-09-08 | 2022-11-22 | 山西九牛牧业股份有限公司 | Prefabricated cup fruit grain adds equipment |
-
2019
- 2019-09-26 CN CN201921616953.5U patent/CN210480844U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113321169A (en) * | 2020-09-29 | 2021-08-31 | 湖南海联食品有限责任公司 | Edible oil production liquid filling machine |
| CN115367171A (en) * | 2022-09-08 | 2022-11-22 | 山西九牛牧业股份有限公司 | Prefabricated cup fruit grain adds equipment |
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