CN210478065U - Rock wool board top layer tectorial membrane mechanism - Google Patents
Rock wool board top layer tectorial membrane mechanism Download PDFInfo
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- CN210478065U CN210478065U CN201921316011.5U CN201921316011U CN210478065U CN 210478065 U CN210478065 U CN 210478065U CN 201921316011 U CN201921316011 U CN 201921316011U CN 210478065 U CN210478065 U CN 210478065U
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Abstract
The utility model provides a rock wool board top layer tectorial membrane mechanism, relate to rock wool production field, comprising a frame body, the interval is equipped with first conveyer belt about on the support body, the second conveyer belt, the compaction platform, the both sides of compaction platform all are equipped with press from both sides and send the mechanism, the fixed roof-rack that is equipped with in support body top, be equipped with the cloth glue ware on the roof-rack in proper order, go up cylinder and shutdown mechanism, the support body below is equipped with down the cylinder, it has the membrane to coil on the cylinder by motor drive and down, the membrane upwards convolutes on last cylinder, shutdown mechanism is including installing the mounting panel on the roof-rack lower surface, the lower fixed surface of mounting panel is equipped with the cylinder, the piston rod fixedly connected with disjunctor of cylinder, the fixed a plurality of far infrared heating. The utility model discloses a mode that conveyer belt and clamp combined together of sending the mechanism realizes cutting off, connecting, the action of flare-outing of membrane to the automatic tectorial membrane of rock wool and conveying, has effectively realized the tectorial membrane process to the rock wool board portably.
Description
Technical Field
The utility model belongs to the technical field of the rock wool production and specifically relates to a rock wool board top layer tectorial membrane mechanism.
Background
The rock wool board is a commonly used building material, has the excellent characteristics of fire prevention, sound insulation and high temperature resistance, is nontoxic and harmless, and is safe and environment-friendly. However, the water absorption rate of the rock wool board is high, the board body is exposed for a long time, accumulated moisture can increase the weight of the heat insulation layer, and the heat insulation layer falls off, so measures need to be taken to prevent the rock wool board from absorbing water, particularly, after two large surfaces of the rock wool board are spliced with other rock wool boards all around, the large surfaces are exposed and are easy to absorb water, the large surfaces of the rock wool board can be effectively prevented from absorbing water by covering a film on the large surfaces of the rock wool board, and the film covering process is extremely complicated.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned condition, for overcoming prior art's defect, the utility model aims at providing a rock wool board top layer tectorial membrane mechanism through evenly wrapping up in a tectorial membrane on the big face of rock wool board, realizes automatic tectorial membrane, simplifies the complicated process that turns over board, rubber coating, artifical pad pasting.
The solution is that the rock wool plate surface layer film covering mechanism comprises a frame body and is characterized in that a first conveying belt and a second conveying belt are arranged on the frame body at intervals from left to right, a compacting table positioned between the first conveying belt and the second conveying belt is further arranged on the frame body, clamping and conveying mechanisms are arranged on the other two sides of the compacting table, a film guide port positioned between the first conveying belt and the compacting table is further arranged on the frame body, a top frame is fixedly arranged above the frame body, a glue distributor, an upper roller and a cutting mechanism are sequentially arranged on the top frame from the first conveying belt to the second conveying belt in a conveying direction, a lower roller close to the film guide port is arranged below the frame body, a film is wound on the lower roller, the film extends upwards from the film guide port and penetrates through a gap between the first conveying belt and the compacting table to be wound on the upper roller, and the cutting mechanism is over against a gap between the second conveying belt and the compacting table, shutdown mechanism is equipped with the cylinder including installing the mounting panel on the roof-rack lower surface, the fixed surface of mounting panel, and the piston rod fixedly connected with disjunctor of cylinder is fixed on the lower surface of disjunctor and is equipped with a plurality of far infrared heating pipes, still is equipped with downwardly extending on the disjunctor and is equipped with and cuts off the sawtooth.
Preferably, a travel switch is fixedly arranged on the second conveyor belt, the second conveyor belt is in a normal stop state, the lower roller is also in a normal stop state, and the travel switch is connected with a motor for controlling the second conveyor belt, a motor for controlling the lower roller and a cutting mechanism through wires.
Preferably, one side of the compaction table, which is close to the first conveyor belt, is rotatably provided with a lower compaction roller, an upper compaction roller which is rotatably connected with the top frame is arranged above the compaction table, and the distance between the upper compaction roller and the compaction table is consistent with the thickness of the rock wool board.
Preferably, the top frame is further rotatably connected with a glue spreader located below the glue distributor, the axis of the glue spreader and the axis of the upper roller are in the same plane, and the glue spreader is pressed onto the upper roller.
Preferably, one side of the glue distributor close to the glue spreading roller is provided with a plurality of glue leaking holes, a glue inlet of the glue distributor is connected with a pump fixed on the frame body through a pipeline, and a water inlet of the pump is connected with a glue box through a pipeline.
Preferably, still fixedly connected with rubber scraping plate in support body below, rubber scraping plate is the wedge, and rubber scraping plate's pointed end blunt just contacts with the membrane all the time, the case is located rubber scraping plate below.
Preferably, the clamping and conveying mechanism comprises a linear guide rail fixed on the upper surface of the frame body, a sliding block is connected to the linear guide rail in a sliding manner, a thin cylinder is fixedly installed on the sliding block, and a piston rod of the thin cylinder faces the rock wool board.
Preferably, all be equipped with two spacing rings of symmetry on last cylinder and the lower cylinder, the membrane is located between two spacing rings and the width of membrane is unanimous with rock wool board width.
Preferably, the membrane is a waterproof breathable membrane.
The utility model has the advantages that: realize the automatic tectorial membrane and the conveying to the rock wool through the mode that conveyer belt and clamp mechanism combined together, electrical control cooperation far infrared heating pipe realizes cutting off, connecting, the action of flare-outing of membrane, and with the direct coating of glue on the membrane, has avoided the rock wool board again on the problem that debris are easily stained with to the rubber coating, has simplified the step that needs upset rock wool board, two-sided pad pasting, has effectively realized the tectorial membrane process to the rock wool board portably.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the working state of the present invention;
FIG. 3 is a schematic view of a glue dispenser;
FIG. 4 is an enlarged view of I in FIG. 1;
fig. 5 is a schematic structural view of the cutting mechanism.
Detailed Description
The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings.
As shown in fig. 1-5, a rock wool plate surface layer film coating mechanism comprises a frame body 1, and is characterized in that a first conveyor belt 2 and a second conveyor belt 3 are arranged on the frame body 1 at left and right intervals, a compacting table 5 positioned between the first conveyor belt 2 and the second conveyor belt 3 is further arranged on the frame body 1, clamping mechanisms 11 are respectively arranged on the other two sides of the compacting table 5, a rock wool plate is transported from the first conveyor belt 2 to the working range of the clamping mechanisms 11, the clamping mechanisms 11 clamp the rock wool plate from two sides and clamp the rock wool plate to the second conveyor belt 3, a film guide opening 15 positioned between the first conveyor belt 2 and the compacting table 5 is further arranged on the frame body 1, a top frame 4 is fixedly arranged above the frame body 1, a glue distributor 6, an upper roller 14 and a cutting mechanism 9 are sequentially arranged on the top frame 4 from the first conveyor belt 2 to the second conveyor belt 3, the glue distributor 6 directly coats glue on the film, the time for gluing the rock wool board and the process for turning over the rock wool board are omitted, a lower roller 13 close to a film guide opening 15 is arranged below the frame body 1, the lower roller 13 is driven by a motor, a film is wound on the lower roller 13, the film upwards extends out of the film guide opening 15 and penetrates through a gap between the first conveying belt 2 and the compacting table 5 to be wound on an upper roller 14, the cutting mechanism 9 is just opposite to a gap between the second conveying belt 3 and the compacting table 5, the cutting mechanism 9 comprises an installation plate 91 installed on the lower surface of the top frame 4, an air cylinder 92 is fixedly arranged on the lower surface of the installation plate 91, a piston rod of the air cylinder 92 is fixedly connected with a cutter 93, a plurality of far infrared heating pipes 95 are fixedly arranged on the lower surface of the cutter 93, and cutting saw teeth 94 are arranged on the cutter. Lower cylinder 13 rolls up the membrane on the cylinder 14 under the drive of motor, lower cylinder 13 is the initiative piece of rolling up the membrane process promptly, when the rock wool board passes through compacting table 5, the front end jack-up membrane of rock wool board continues to remove to second conveyer belt 3, the membrane is wrapped up and is pasted on the big face of rock wool board, realize the process to two big face pad pasting about the rock wool board simultaneously, pinch mechanism 11 moves to the stroke end, loosen the rock wool board, the rock wool board falls completely on second conveyer belt 3 this moment, cut off when cutting off ware 93 descends sawtooth 94 and cut into downwards between second conveyer belt 3 and compacting table 5, cut off the membrane, two overlapped membranes of membrane are compressed tightly to far infrared heating pipe 95, and make two-layer membrane bonding through high fever, be convenient for follow-up lower cylinder 13 to tighten up the membrane.
A travel switch is fixedly arranged on the second conveyor belt 3, the second conveyor belt 3 is in a normal stop state, the lower roller 13 is also in a normal stop state, and the travel switch is connected with a motor for controlling the second conveyor belt 3, a motor for controlling the lower roller 13 and the cutting mechanism 9 through wires. When the whole rock wool board falls on the second conveyor belt 3, the travel switch is triggered, the travel switch transmits a signal to the cutting mechanism 9, the cutting mechanism 9 cuts off the film downwards, the motor of the second conveyor belt 3 and the motor of the lower roller 13 perform time delay action, the lower roller 13 starts to roll up the residual film to enable the film to return to the straightening state again, meanwhile, the rock wool board is sent out of the film coating mechanism by the operation of the second conveyor belt 3, after the rock wool board leaves the second conveyor belt 3, the travel switch resets, the second conveyor belt 3 and the lower roller 13 stop acting, and the sequence control is not limited to be realized by a programmable controller.
One side of the compacting table 5, which is close to the first conveyor belt 2, is rotatably provided with a lower compacting roller 7, an upper compacting roller 8 which is rotatably connected with the top frame 4 is arranged above the compacting table 5, and the distance between the upper compacting roller 8 and the compacting table 5 is consistent with the thickness of the rock wool board. In the process that the rock wool board tunica mucosa covers, lower compaction roller 7 is with the even pressfitting of the membrane of rock wool board lower surface on the rock wool board, goes up compaction roller 8 and with the even pressfitting of the membrane of rock wool board upper surface on the rock wool board, rolls out the air between membrane and the rock wool board, makes the membrane more firmly laminate on the rock wool board.
The top frame 4 is also rotatably connected with a glue spreader 17 positioned below the glue distributor 6, the axis of the glue spreader 17 and the axis of the upper roller 14 are in the same plane, and the glue spreader 17 presses the upper roller 14. After the glue distributor 6 coats glue on the film, the friction force between the glue spreader 17 and the film drives the glue spreader 17 to rotate, so that the glue which is dripped or agglomerated on the film is rolled and dispersed, and the glue is distributed more uniformly.
One side of the glue distributor 6 close to the glue spreading roller 17 is provided with a plurality of glue leaking holes 61, a glue inlet of the glue distributor 6 is connected with a pump 10 fixed on the frame body 1 through a pipeline, and a water inlet of the pump 10 is connected with a glue box 12 through a pipeline. Glue is stored in the glue box 12, and the pump 10 pumps the glue from the glue box 12 and sends the glue to the glue distributor 6, and the glue drops on the film through the glue leaking hole 61 on the glue distributor 6.
Still fixedly connected with rubber scraping plate 16 below support body 1, rubber scraping plate 16 is the wedge, and rubber scraping plate 16's pointed end blunt just contacts with the membrane all the time, gluey case 12 is located rubber scraping plate 16 below. After the cutting mechanism 9 cuts, a film coated with glue is left, when the remaining film is rolled by the lower roller 13, the glue scraping plate 16 scrapes the excess glue on the lower die, the tip is blunt and cannot scratch the film, and the glue falls along the inclined plane of the glue scraping plate 16 and is recycled in the glue box 12.
The pinch mechanism 11 comprises a linear guide rail 111 fixed on the upper surface of the frame body 1, a slide block 112 is connected on the linear guide rail 111 in a sliding manner, a thin cylinder 113 is fixedly installed on the slide block 112, and a piston rod of the thin cylinder 113 faces the rock wool board. The sliding blocks 112 reciprocate on the guide rails, the thin cylinders 113 clamp the rock wool boards at one end, close to the first conveyor belt 2, of the stroke of the sliding blocks 112, the rock wool boards are loosened at one end, close to the second conveyor belt 3, the two sliding blocks 112 synchronously act, the two thin cylinders 113 synchronously act, and the consistency of conveying the rock wool boards is kept.
Two symmetrical limiting rings 18 are arranged on the upper roller 14 and the lower roller 13, the film is positioned between the two limiting rings 18, and the width of the film is consistent with that of the rock wool board. The clamping and conveying mechanism 11 aligns two sides of the rock wool board with the width direction of the film when the rock wool board is clamped, the film is neatly attached to the rock wool board, no redundant film is exposed on two sides of the rock wool board after the attachment, trimming is not needed, and the limiting ring 18 prevents the film from shifting in the straightening and winding processes to cause the deflection of the subsequent film coating process.
The membrane is a waterproof, breathable membrane. The outer wall of a building needs to be breathable, and the film without the breathable holes can influence the breathability of the wall.
When the utility model is used, the upper roller 14 and the lower roller 13 vertically draw the film flat, the glue distributor 6 coats glue on the film, the lower roller 13 rotates to drive the upper roller 14 to rotate to enable the film to be conveyed from top to bottom, the rock wool board is conveyed from the first conveying belt 2 to the working stroke of the clamping mechanism 11, the clamping mechanism 11 at the two sides of the rock wool board clamps the rock wool board to horizontally convey the rock wool board to the second conveying belt 3, the rock wool board pushes the film to the direction of the second conveying belt 3 in the process to enable the film to be wrapped on the upper and lower surfaces of the rock wool board, after the rock wool board is conveyed to the second conveying belt 3, the cutting mechanism 9 downwards moves to cut off the film, meanwhile, the cut films are connected together again through hot fusion, the second conveying belt 3 is started to convey the rock wool board, the lower roller 13 rotates to roll and straighten the redundant film, the glue scraping board 16 can scrape the redundant glue on the film into the glue box 12 for recycling, after the rock wool board leaves the second conveyor belt 3, the lower roller 13 stops rolling action, and the second conveyor belt 3 also stops running.
The utility model has the advantages that: realize the automatic tectorial membrane and the conveying to the rock wool through the mode that conveyer belt and clamp mechanism combined together, electrical control cooperation far infrared heating pipe realizes cutting off, connecting, the action of flare-outing of membrane, and with the direct coating of glue on the membrane, has avoided the rock wool board again on the problem that debris are easily stained with to the rubber coating, has simplified the step that needs upset rock wool board, two-sided pad pasting, has effectively realized the tectorial membrane process to the rock wool board portably.
The above-mentioned embodiments are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art without departing from the design concept of the present invention should be included in the protection scope defined by the claims of the present invention.
Claims (9)
1. The rock wool plate surface layer film covering mechanism comprises a frame body (1) and is characterized in that a first conveying belt (2) and a second conveying belt (3) are arranged on the frame body (1) at left and right intervals, a compacting table (5) located between the first conveying belt (2) and the second conveying belt (3) is further arranged on the frame body (1), clamping and conveying mechanisms (11) are respectively arranged on the other two sides of the compacting table (5), a film guide opening (15) located between the first conveying belt (2) and the compacting table (5) is further formed in the frame body (1), a top frame (4) is fixedly arranged above the frame body (1), a glue distributor (6), an upper roller (14) and a cutting mechanism (9) are sequentially arranged on the top frame (4) from the first conveying belt (2) to the second conveying belt (3) in the direction, a lower roller (13) close to the film guide opening (15) is arranged below the frame body (1), the lower roller (13) is driven by a motor, and a film is wound on the lower roller (13), the film upwards stretches out and passes the space between first conveyer belt (2) and compaction platform (5) from leading membrane mouth (15) and convolute on last cylinder (14), shutdown mechanism (9) are just to the space between second conveyer belt (3) and compaction platform (5), and shutdown mechanism (9) are including installing mounting panel (91) on roof-rack (4) lower surface, and the lower fixed surface of mounting panel (91) is equipped with cylinder (92), and the piston rod fixedly connected with cutting off ware (93) of cylinder (92), the fixed a plurality of far infrared heating pipes (95) that are equipped with on the lower surface of cutting off ware (93), still is equipped with downwardly extending on cutting off ware (93) and is equipped with and cuts off sawtooth (94).
2. The rock wool board surface coating mechanism according to claim 1, wherein a travel switch is fixedly arranged on the second conveyor belt (3), the second conveyor belt (3) is in a normal stop state, the lower roller (13) is also in a normal stop state, and the travel switch is connected with a motor for controlling the second conveyor belt (3), a motor for controlling the lower roller (13) and a cutting mechanism (9) through wires.
3. The rock wool board surface coating mechanism according to claim 1, characterized in that a lower compacting roller (7) is rotatably arranged on one side of the compacting table (5) close to the first conveyor belt (2), an upper compacting roller (8) rotatably connected with the top frame (4) is arranged above the compacting table (5), and the distance between the upper compacting roller (8) and the compacting table (5) is consistent with the thickness of the rock wool board.
4. The rock wool board surface layer laminating mechanism of claim 1, wherein a glue spreader (17) located below the glue distributor (6) is further rotatably connected to the top frame (4), the axis of the glue spreader (17) and the axis of the upper roller (14) are in the same plane, and the glue spreader (17) presses the upper roller (14).
5. The rock wool board surface layer film coating mechanism according to claim 4, wherein one side of the glue distributor (6) close to the glue coating roller (17) is provided with a plurality of glue leakage holes (61), a glue inlet of the glue distributor (6) is connected with a pump (10) fixed on the frame body (1) through a pipeline, and a water inlet of the pump (10) is connected with a glue tank (12) through a pipeline.
6. The rock wool board surface coating mechanism according to claim 5, characterized in that a rubber scraping plate (16) is fixedly connected below the frame body (1), the rubber scraping plate (16) is wedge-shaped, the tip of the rubber scraping plate (16) is blunt and is always in contact with the film, and the rubber box (12) is located below the rubber scraping plate (16).
7. The rock wool board surface coating mechanism according to claim 1, wherein the clamping mechanism (11) comprises a linear guide rail (111) fixed on the upper surface of the frame body (1), a sliding block (112) is connected on the linear guide rail (111) in a sliding manner, a thin cylinder (113) is fixedly installed on the sliding block (112), and a piston rod of the thin cylinder (113) faces the rock wool board.
8. The rock wool plate surface coating mechanism according to claim 1, wherein the upper roller (14) and the lower roller (13) are provided with two symmetrical limiting rings (18), the film is positioned between the two limiting rings (18) and the width of the film is consistent with the width of the rock wool plate.
9. The rock wool panel surface coating mechanism of claim 1, 6 or 8, wherein the membrane is a waterproof and breathable membrane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921316011.5U CN210478065U (en) | 2019-08-14 | 2019-08-14 | Rock wool board top layer tectorial membrane mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921316011.5U CN210478065U (en) | 2019-08-14 | 2019-08-14 | Rock wool board top layer tectorial membrane mechanism |
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| CN210478065U true CN210478065U (en) | 2020-05-08 |
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| CN201921316011.5U Active CN210478065U (en) | 2019-08-14 | 2019-08-14 | Rock wool board top layer tectorial membrane mechanism |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111907142A (en) * | 2020-08-04 | 2020-11-10 | 河北华硕兴业保温建材有限公司 | Reinforced vertical-filament polyurethane rock wool composite board and preparation method thereof |
| CN112659733A (en) * | 2020-12-21 | 2021-04-16 | 邱菊 | Device for transferring wood grain of aluminum building material |
| CN114055787A (en) * | 2021-11-04 | 2022-02-18 | 南通亿能彩钢板有限公司 | Texture rock wool color steel plate manufacturing and processing system and processing technology thereof |
| CN114506721A (en) * | 2022-03-08 | 2022-05-17 | 宁波宝能智能装备有限公司 | Full-automatic net-wrapping machine |
| CN114851681A (en) * | 2022-06-01 | 2022-08-05 | 淄博楚白工贸有限公司 | Automatic continuous net-wrapping production equipment for rock wool composite boards |
| CN117103826A (en) * | 2023-08-21 | 2023-11-24 | 安徽华铠工程科技有限公司 | Production process and production system of TPAC composite material protective airtight door |
| CN117103826B (en) * | 2023-08-21 | 2024-05-03 | 安徽华铠工程科技有限公司 | Production process and production system of TPAC composite material protective airtight door |
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2019
- 2019-08-14 CN CN201921316011.5U patent/CN210478065U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111907142A (en) * | 2020-08-04 | 2020-11-10 | 河北华硕兴业保温建材有限公司 | Reinforced vertical-filament polyurethane rock wool composite board and preparation method thereof |
| CN112659733A (en) * | 2020-12-21 | 2021-04-16 | 邱菊 | Device for transferring wood grain of aluminum building material |
| CN114055787A (en) * | 2021-11-04 | 2022-02-18 | 南通亿能彩钢板有限公司 | Texture rock wool color steel plate manufacturing and processing system and processing technology thereof |
| CN114506721A (en) * | 2022-03-08 | 2022-05-17 | 宁波宝能智能装备有限公司 | Full-automatic net-wrapping machine |
| CN114851681A (en) * | 2022-06-01 | 2022-08-05 | 淄博楚白工贸有限公司 | Automatic continuous net-wrapping production equipment for rock wool composite boards |
| CN117103826A (en) * | 2023-08-21 | 2023-11-24 | 安徽华铠工程科技有限公司 | Production process and production system of TPAC composite material protective airtight door |
| CN117103826B (en) * | 2023-08-21 | 2024-05-03 | 安徽华铠工程科技有限公司 | Production process and production system of TPAC composite material protective airtight door |
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