CN2104730U - Finishing machine for general-purpose valve - Google Patents

Finishing machine for general-purpose valve Download PDF

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Publication number
CN2104730U
CN2104730U CN90225786U CN90225786U CN2104730U CN 2104730 U CN2104730 U CN 2104730U CN 90225786 U CN90225786 U CN 90225786U CN 90225786 U CN90225786 U CN 90225786U CN 2104730 U CN2104730 U CN 2104730U
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CN
China
Prior art keywords
positioning disk
sleeve
shaped
grinding
movable stand
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Granted
Application number
CN90225786U
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Chinese (zh)
Inventor
李昌烈
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Individual
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Individual
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Priority to CN90225786U priority Critical patent/CN2104730U/en
Publication of CN2104730U publication Critical patent/CN2104730U/en
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Abstract

The utility model relates to grinding equipment of the annular sealing surface of a valve, in particular to the grinding equipment which adopts oilstone ultrafine grinding process, comprising a power source part, a transmission mechanism, a grinding head, a longitudinal feed mechanism, a transverse feed mechanism, an angle regulating mechanism, a locking mechanism and a machine frame component. The power source part is fixed on the machine frame component. The transmission mechanism is provided with two direction shaft couplings and a drive shaft which is connected with a driven shaft sleeve through telescopically sheathing method. The utility model has compact structure, low cost, reliable work, high grinding precision, long service life and wide adaptability. The grinding equipment of the annular sealing surface of a valve is suitable to be used by valve production factory for grinding the annular sealing surface of the valves of a power station and general purpose valves.

Description

Finishing Machine for general-purpose valve
The utility model relates to a kind of milling apparatus of valve annular sealing plane.
Existing valve-seating equipment divides two big classes, one class is that abrasive disk is that cast iron plate need add the grinding agent by lapping liquid and abrasive material preparation when grinding, in the process of lapping, to the outer edge slippage and the accumulation of ring surface, sealing surface outer edge stock removal is many easily for grinding agent and abrasive grit, collapse in easily causing and collapse outward, intermediate projections, grinding precision are not high, and abrasive disk needs often to repair to adjust, and the special plane special use is difficult to the valve body that is installed on the pipeline is carried out field maintenance.Another kind of is that abrasive disk is the oilstone dish, Chinese patent (patent No. is 88213704) discloses a kind of valve grinding machine, this machine has overcome the shortcoming of above-mentioned various type equipment, adopt oilstone fine abrasive technology, only need add lapping liquid in the process of lapping, the grinding precision height, surface roughness can reach 02, radially the goodness of fit can reach 80%, is a kind of comparatively desirable milling apparatus.But its power source part (comprising motor, decelerator) connects into one with the feed shaft cover that is shaped on outer tooth bar, moves up and down with length feed.If improve the functional reliability of grinder and increase speed reducing ratio, need to increase decelerator size and weight, and the increase of weight will cause vibration to a certain degree, causes precise decreasing.So, be guaranteeing machining accuracy, the functional reliability of decelerator is subjected to certain influence, and to the grinding head of horizontal arrangement mill, need carry out one-level and slow down, and this makes the grinding head structure complicated.Simultaneously, for realizing grinding and the field repair to various flaps, stop valve and gate valve body, adopt the combining form of different units, this makes manufacturing cost higher.
The purpose of this utility model provides a kind of novel high accuracy, highly versatile, reliable operation, the valve-seating equipment of low cost of manufacture.
The utility model adopts oilstone fine abrasive technology equally.Structure comprises power source part, transmission mechanism, grinding head, longitudinal feed mechanism and housing assembly.The power source partial fixing can not relatively move with housing assembly on housing assembly, the input of power source part output shaft and transmission mechanism, and promptly driving shaft (27) connects, the output of transmission mechanism,
Be that driven axle sleeve (8) is connected with grinding head power shaft (21), driving shaft (27) is connected for flexible fit with driven axle sleeve (8).The rack gear of longitudinal feed mechanism for forming by gear shaft (51), the moving sleeve (9) that is shaped on outer tooth bar and controls (33) etc., and be supporting member with positioning disk (24).The driven axle sleeve (8) of transmission mechanism is positioned at moving sleeve (9), and the two becomes rotary pair to connect, and the grinding head shell is fixedlyed connected with moving sleeve (9) lower end.
When power source partly rotates, drive grinding head power shaft (21) and rotate by the driving shaft (27) of transmission mechanism, driven axle sleeve (8), thereby make mill (18) eccentric rotary of grinding head, the compound motion of mill (18) rotation and revolution has formed desirable grinding track.
When the controls (33) that rotates longitudinal feed mechanism with hand, gear shaft (51) rotates, because tooth bar transmission, moving sleeve (9) is moved up or down, driven axle sleeve (8) that is connected with moving sleeve (9) one-tenth rotary pair and the grinding head shell of fixedlying connected with moving sleeve (9) lower end also move up or down simultaneously, because driven axle sleeve (8) is that flexible fit is connected with driving shaft (27), can relatively move up and down again so driven axle sleeve (8) can transmit the rotation of driving shaft (27).Thereby realized the length feed motion.
Grinder described in the utility model is installed on the workbench, just can grind the sealing surface of seat of stop valve, flap and gate valve flap sealing surface etc., this grinder is installed on the stop valve flange (can realizes), just can carry out field maintenance the seat of stop valve sealing surface by a transition terminal pad.The utility model since with the power source partial fixing on housing assembly, its design size and weight are not subjected to strict restriction, and configurable speed changer, divide rotating speed output not at the same level, to adapt to the requirement of different rotating speeds, transmission is quite steady, be difficult for producing vibration, the grinding precision height, and work is quite reliable, long service life.Driving shaft (27) adopts flexible fit to be connected with driven axle sleeve (8), makes length feed flexibly, reliably.A loom can be realized the sealing surface of valve seats such as various flaps and stop valve is ground highly versatile.The utility model compact conformation, low cost of manufacture is applicable to reparation and the field maintenance to valve of valve factory manufacturing valve and valve applying unit.
For the utility model can be ground the gate valve sealing surface of seat, further improve its versatility, the angle adjusting mechanism that is provided with the transverse feed mechanism that can make positioning disk (24) move left and right and positioning disk (24) is rotated reaches the locking device that has prevention moving sleeve (9) to move on positioning disk (24); And the driving shaft of transmission mechanism (27) is to form by Hooks coupling universal coupling (6), jackshaft (5) and Hooks coupling universal coupling (4) successively to be connected with being connected of power source part output shaft, and promptly upper and lower two ends of jackshaft (5) are connected with power source part output shaft by Hooks coupling universal coupling (4 and 6) respectively and are connected with driving shaft (27) upper end.Angle adjusting mechanism can be realized like this; Positioning disk (24) becomes the version of rotary disk to be connected with the movable stand (16) of energy traverse feed, movable stand (16) is shaped on annular T-shape groove, and one group of T-shape bolt (30) and locking nut (31) link together positioning disk (24) and movable stand (16) relative fixed.Unclamp locking nut (31), positioning disk (24) frame (16) that can relatively move rotates, because the effect of Hooks coupling universal coupling (4 and 6), positioning disk (24) rotates to be regulated flexibly, make the mill (18) of grinding head be adjusted to certain angle position, tighten locking nut (31) then, positioning disk (24) just is fixed on the movable stand (16).
Transverse feed mechanism can adopt screw mandrel transmission or tooth bar transmission, by optical axis positioning and guiding or dovetail groove positioning and guiding etc., makes movable stand (16) move left and right of supporting positioning disk (24).When adopting screw mandrel transmission luminous intensity distribution axle positioning guiding structure, concrete structure is: nut (29) kink is on movable stand (16), form the worm drive pair with the screw mandrel (11) that housing assembly becomes rotary pair to be connected with nut (29), the end that screw mandrel (11) exposes the housing assembly outside is fixed with handwheel (13); Movable stand (16) is shaped on two open-works, disposes optical axis (10 and 15) in two open-works respectively, and optical axis (10 and 15) is individually fixed on the housing assembly, and like this, movable stand (16) can be gone up move left and right at optical axis (10 and 15).
Fig. 1 is the utility model embodiment front view;
Fig. 2 is the A-A cutaway view;
Fig. 3 is the B-B cutaway view;
Fig. 4 is the C-C cutaway view;
Fig. 5 is the vertically grinding head partial view of configuration of mill.
Now introduce embodiment of the present utility model in conjunction with the accompanying drawings, narrate respectively with regard to the each several part structure.
1, power source part.Can be by motor (1), decelerator is formed, also can form by motor (1), speed changer, among the figure latter, speed changer (3) is fixed on the top board of housing assembly, and realization power source part is fixedlyed connected with housing assembly.Speed changer (3) has handle (2), pulls handle (2), makes speed changer (3) speed change.
2, transmission mechanism.Speed changer (3) output shaft connects by Hooks coupling universal coupling (4) with jackshaft (5), and jackshaft (5) is connected with driving shaft (27) by Hooks coupling universal coupling (6).Driving shaft (27) is a splined shaft, and driven axle sleeve (8) is an inner spline housing, and the two spline connects realizes that flexible fit connects.Driving shaft (27) is by axle sleeve (28) guiding that is fixed in the cover (7), in order to avoid produce vibration, last cover (7) is fixed on the positioning disk (24).Driven axle sleeve (8) is positioned at moving sleeve (9) by bearing (26,22), realizes that driven axle sleeve (8) is connected with the rotary pair of moving sleeve (9).Driven axle sleeve (8) lower end is connected by key with grinding head power shaft (21).
3, longitudinal feed mechanism.Comprise moving sleeve (9), gear shaft (51) and controls (33) etc.Moving sleeve (9) is positioned at positioning disk (24), the movable cooperation, can be shaped on groove (A) in moving sleeve (9) one sides, dispose locating piece (32) on positioning disk (24), groove (A) cooperates with locating piece (32) makes moving sleeve (9) and positioning disk (24) become moving sets to be connected; Gear shaft (51) becomes rotary pair to be connected by bearing (50 and 52) with lid (49) and positioning disk (24) perpendicular to the axis configuration of moving sleeve (9).Moving sleeve (9) is connected with the rotary pair of gear shaft (51) with positioning disk (24) with the moving sets of positioning disk (24) and is connected, and realizes that longitudinal feed mechanism is a supporting member with positioning disk (24).Moving sleeve (9) is shaped on tooth bar (B) in gear shaft (51) side, and tooth bar (B) is formed the tooth bar transmission with gear shaft (51), and the outer end of gear shaft (51) is fixed with controls (33).Grinding head shell on the sliding sleeve of moving sleeve (9) lower end, and lock by holding screw (20).
4, angle adjusting mechanism.Positioning disk (24) can adopt the version of rotary disk to be connected with movable stand (16), and following several structure is specifically arranged.Be shaped on short hole (or minor axis) on the movable stand (16), be shaped on minor axis (or short hole) on the positioning disk (24), minor axis survives movingly with short hole.Can on movable stand (16), be shaped on annular T-shape groove, configuration T-shape bolt (30) in the groove, positioning disk (24) is shaped on unthreaded hole, by one group of T-shape bolt (30) and nut (31) positioning disk (24) and movable stand (16) is linked together.When unclamping nut (31), positioning disk (24) can relatively move frame (16) revolution certain angle, fastening nut (31) again.Also can be shaped on one group of looping pit on positioning disk (24), movable stand is shaped on screwed hole on (16), by screw positioning disk (24) is fixed on the movable stand (16).Unclamp screw, positioning disk (24) frame (16) that can relatively move is regulated certain angle, tightens screw again.In addition, the angle for indication is regulated can be shaped on scale (25) on movable stand (16), and positioning disk is shaped on index line on (24), and perhaps both are opposite.
5, transverse feed mechanism.Movable stand (16) passes through four axle sleeves (53) kink fixed thereon at optical axis (10,15) on, movable stand (16) is gone up kink nut (29), screw mandrel (11) is formed the worm drive pair with nut (29), screw mandrel (11) optical axis part kink is in axle sleeve (14), axle sleeve (14) is fixed on the frame by holding screw (46), can pass through rest pad (42,47) and fix.Rest pad (42,47) is fixed on the frame by four pairs of bolt and nut groups (43,44).Screw mandrel (11) is fixed with handwheel (13) at this end of the frame outside, and screw mandrel (11) can only rotate under the effect of two plane bearings (12) and the shaft shoulder, handwheel (13), can not move axially promptly so-called revolute pair connection.The rotation of screw mandrel (11) makes movable stand (16) laterally move along optical axis (10,15).Optical axis (10,15) is fixed on the rest pad (47,42) by limit screw (48,45) respectively.
6, locking device.When making traverse feed, abrasive disk is unlikely to move up and down, and makes vertical controlled feeding simultaneously, is provided with locking device.As shown in Figure 3, positioning disk (24) is shaped on a cross-drilled hole, this cross-drilled hole is perpendicular with the axis in vertical hole that same moving sleeve (9) matches, dispose lock sleeve (38 and 41) in this cross-drilled hole, become moving sets to connect respectively, a side that specifically can be at lock sleeve (38 and 41) is processed with gathering sill (C and D), is fixed with guider screw (39 and 40) in positioning disk (24) cross-drilled hole, and this just makes lock sleeve (38 and 41) move axially.Lock sleeve (38 and 41) opposite side is shaped on arc surface, matches with moving sleeve (9) cylindrical.Lock sleeve (38 and 41) is shaped on the opposite screw thread of the hand of spiral.Form two pairs of worm drive pairs that the hand of spiral is opposite with screw rod (37).Screw rod (37) becomes rotary pair to be connected with positioning disk (24), and promptly screw rod (37) optical axis part kink is in axle sleeve (35), and axle sleeve (35) is fixed in the positioning disk (24) by holding screw (34).Screw rod (37) outer end is fixed with handwheel (36), and screw rod (37) has the shaft shoulder, and the effect of the shaft shoulder and handwheel (36) can only be rotated by relative positioning dish (24) screw rod (37).When screw rod (37) when handwheel (36) effect is rotated down, drive lock sleeve (38 and 41) in opposite directions or opposing moving, thereby moving sleeve (9) and positioning disk (24) are locked or unclamp.
7。Grinding head.Can be divided into two classes, a class is mill (a 18) horizontal arrangement, grinding head as shown in Figure 1 (17), and another kind of is vertically configuration of mill (18), grinding head as shown in Figure 5 (19).To the valve of different latus rectum series, grinding head can be designed to a series.In addition, according to the distance of logical Flange Plane in all kinds of valve valve base sealing identity distances, design has extension bar, extension bar to include shell and axle, and its upper end is connected with moving sleeve (9), and the lower end is connected with grinding head.
In addition, the transition terminal pad can be equipped with in housing assembly (23) lower end, is connected to adapt to logical flange in the different size, is applicable to the field maintenance of valve.The housing assembly lower end is installed on the special support or workbench, is applicable to the manufacturing or the maintenance of valve.

Claims (6)

1, a kind of universal valve grinder, include power source part, transmission mechanism, grinding head, longitudinal feed mechanism and housing assembly, the rack gear of longitudinal feed mechanism for forming by gear shaft (51), the moving sleeve (9) that is shaped on outer tooth bar and controls (33) etc., power source part output shaft is connected with the transmission mechanism input, the transmission mechanism output is connected with grinding head power shaft (21), the grinding head shell is fixedlyed connected with moving sleeve (9) lower end, it is characterized in that:
A, power source partial fixing are on housing assembly;
The input of b, described transmission mechanism is driving shaft (27), and output is driven axle sleeve (8), and driving shaft (27) is connected for flexible fit with driven axle sleeve (8), and driven axle sleeve (8) is positioned at moving sleeve (9), and the two becomes rotary pair to connect;
C, described longitudinal feed mechanism are supporting member with positioning disk (24).
2, grinder according to claim 1 is characterized in that:
A, also comprise the transverse feed mechanism that can make described positioning disk (24) move left and right and the angle adjusting mechanism that positioning disk (24) is rotated and the locking device that on positioning disk (24), has prevention moving sleeve (9) to move;
The driving shaft of b, described transmission mechanism (27) is to form by Hooks coupling universal coupling (6), jackshaft (5) and Hooks coupling universal coupling (4) successively to be connected with being connected of power source part output shaft.
3, grinder according to claim 2, it is characterized in that described angle adjusting mechanism is to realize like this, positioning disk (24) becomes the version of rotary disk to be connected with the movable stand (16) of energy traverse feed, movable stand (16) is shaped on annular T-shape groove, and one group of T-shape bolt (30) and locking nut (31) link together positioning disk (24) and movable stand (16).
4, according to claim 2 or 3 described grinders, it is characterized in that described transverse feed mechanism is the screw mandrel transmission, luminous intensity distribution axle positioning guiding structure, be specially: nut (29) kink is on movable stand (16), form the worm drive pair with the screw mandrel (11) that housing assembly becomes rotary pair to be connected with nut (29), the end that screw mandrel (11) exposes the housing assembly outside is fixed with handwheel (13), movable stand (16) is shaped on two open-works, optical axis (10 and 15) is arranged respectively in two open-works, and optical axis (10 and 15) is individually fixed on the housing assembly.
5, according to claim 2 or 3 described grinders, it is characterized in that described locking device is achieved in that positioning disk (24) is shaped on a cross-drilled hole, cross-drilled hole is built-in with lock sleeve (38 and 41), lock sleeve (38 and 41) becomes moving sets to be connected with positioning disk (24) respectively, lock sleeve (38 and 41) is shaped on arc surface, match with moving sleeve (9) cylindrical, lock sleeve (38 and 41) is shaped on the opposite screw thread of the hand of spiral, form two pairs of worm drive pairs that the hand of spiral is opposite with screw rod (37), screw rod (37) becomes rotary pair to be connected with positioning disk (24), and screw rod (37) outer end is fixed with handwheel (36).
6, grinder according to claim 4, it is characterized in that described locking device is achieved in that positioning disk (24) is shaped on a cross-drilled hole, cross-drilled hole is built-in with lock sleeve (38 and 41), lock sleeve (38 and 41) becomes moving sets to be connected with positioning disk (24) respectively, lock sleeve (38 and 41) is shaped on arc surface, match with moving sleeve (9) cylindrical, lock sleeve (38 and 41) is shaped on the opposite screw thread of the hand of spiral, form two pairs of worm drive pairs that the hand of spiral is opposite with screw rod (37), screw rod (37) becomes rotary pair to be connected with positioning disk (24), and screw rod (37) outer end is fixed with handwheel (36).
CN90225786U 1990-12-04 1990-12-04 Finishing machine for general-purpose valve Granted CN2104730U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN90225786U CN2104730U (en) 1990-12-04 1990-12-04 Finishing machine for general-purpose valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN90225786U CN2104730U (en) 1990-12-04 1990-12-04 Finishing machine for general-purpose valve

Publications (1)

Publication Number Publication Date
CN2104730U true CN2104730U (en) 1992-05-20

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ID=4903161

Family Applications (1)

Application Number Title Priority Date Filing Date
CN90225786U Granted CN2104730U (en) 1990-12-04 1990-12-04 Finishing machine for general-purpose valve

Country Status (1)

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CN (1) CN2104730U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102039553A (en) * 2010-10-30 2011-05-04 朱文 Synchronous linkage member of clamping mechanism of valve sealing surface grinder
CN110917684A (en) * 2019-11-08 2020-03-27 蒋立宪 Plate-frame filter press plate-frame sealing working face repairing device
CN113275989A (en) * 2021-05-20 2021-08-20 辽宁红沿河核电有限公司 A grinder for narrow and small space

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102039553A (en) * 2010-10-30 2011-05-04 朱文 Synchronous linkage member of clamping mechanism of valve sealing surface grinder
CN102039553B (en) * 2010-10-30 2012-12-26 朱文 Synchronous linkage member of clamping mechanism of valve sealing surface grinder
CN110917684A (en) * 2019-11-08 2020-03-27 蒋立宪 Plate-frame filter press plate-frame sealing working face repairing device
CN113275989A (en) * 2021-05-20 2021-08-20 辽宁红沿河核电有限公司 A grinder for narrow and small space

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