CN210470661U

CN210470661U - Sterile product recovery device

Info

Publication number: CN210470661U
Application number: CN201921340550.2U
Authority: CN
Inventors: 甘文波
Original assignee: Beijing Hyperfore Technology Co ltd
Current assignee: Beijing Hyperfore Technology Co ltd
Priority date: 2019-08-19
Filing date: 2019-08-19
Publication date: 2020-05-08
Anticipated expiration: 2029-08-19

Abstract

The utility model discloses an aseptic product recovery device, which comprises an initial station, a piglet, a pig cage, a shifting sheet, a first driver and a second driver, wherein the first driver can drive the pig cage to rotate, the piglet can be accommodated in the pig cage and can be driven by the pig cage to rotate, the shifting sheet can be driven by the second driver to rotate, when the initial station is in a closed state, the piglet is positioned in the pig cage, in operation, the first driver drives the pig cage and the piglet to rotate 90 degrees, the openings of the piglet and the pig cage are just opposite to an outlet, after the first driver is stopped, the second driver drives the shifting sheet to rotate, the shifting sheet extends into the pig cage from an insertion opening and pushes the piglet, when the piglet enters a product pipeline from the outlet, the second driver is stopped, the piglet moves along the product pipeline under the action of a propellant, the product is recovered in the pipeline, the second driver drives the shifting sheet to reset, the piglet can reach a product recovery position and finally returns to the initial station by being reversely pushed, and when the pig enters the pig cage, the first driver drives the pig cage to rotate and return to the initial position.

Description

Sterile product recovery device

Technical Field

The utility model relates to an aseptic product processing production facility technical field especially relates to an aseptic product recovery unit.

Background

The CIP cleaning system is commonly called as an in-situ cleaning system and is widely used in food and beverage production enterprises with higher mechanization degree such as beverages, dairy products, fruit juice, fruit pulp, jam, wines and the like, the in-situ cleaning means that a high-temperature and high-concentration cleaning solution is adopted without disassembling or moving a device to exert a strong action on equipment and devices to clean the contact surface with food, and the CIP cleaning system is used for cleaning and cleaning production equipment with strict requirements on sanitation level

SIP online sterilization systems typically utilize saturated steam to effectively kill microorganisms and spores in a short period of time. For more demanding production facilities.

However, production equipment starts to produce after CIP/SIP, then a sanitary or sterile production environment is always kept, products are always remained in pipelines after production is finished, according to the saving principle, the products need to be recovered in the sanitary or sterile environment and then subjected to CIP/SIP, and in the prior art, a method for recovering the products by pushing residual liquid materials, particularly liquid materials which have high viscosity and are easy to attach in the pipelines by piglets is widely applied.

In the prior art, a piglet is in a pig cage of a starting station, the starting station comprises two cylinders capable of pushing the piglet or blocking the piglet, and the pig head is pushed into a product pipeline or blocked in the pig cage of the starting station by the aid of the cylinders through stretching and retracting of valve rods. Ejecting by the transverse cylinder, locking the piglet in the pig cage by the transverse cylinder, and retracting by the longitudinal cylinder; the transverse cylinder retracts to enable the outlet of the piglet to be smooth, the longitudinal cylinder extends out to eject the piglet, part of valve rods are located outside the piglet cage in the telescopic process of the valve rods of the cylinder, so that the valve rods contact the external environment of the piglet cage, the pig cage is possibly contacted with the external dirty pollution, and therefore the internal sanitation or aseptic environment of the piglet cage is damaged. Meanwhile, the mode of pushing and blocking the piglets by using the air cylinder increases the whole volume of the starting station, the occupied space greatly hinders the installation of other equipment, and the use limitation is caused.

Therefore, how to change the current situation that the sanitation or the sterile environment inside the pig cage is damaged in the mode of pushing and blocking the piglets through the air cylinder in the prior art becomes a problem to be solved by the technical personnel in the field.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an aseptic product recovery unit to solve the problem that above-mentioned prior art exists, avoid the inside external pollution that receives of product production facility, improve the product and retrieve the security.

In order to achieve the above object, the utility model provides a following scheme: the utility model provides an aseptic product recovery device, which comprises a starting station, a piglet, a pig cage, a shifting sheet, a first driver and a second driver, wherein the piglet, the pig cage and the shifting sheet are all arranged in a cavity of the starting station, the starting station is provided with an inlet and an outlet, the inner cavity of the starting station is communicated with a product pipeline through the inlet and the outlet, the pig cage is in transmission connection with the first driver, the first driver can drive the pig cage to rotate, the piglet can be accommodated in the pig cage and can drive the piglet to rotate, the shifting sheet is in transmission connection with the second driver, the second driver can drive the shifting sheet to rotate, the rotation axes of the pig cage and the shifting sheet are parallel, the rotation axes of the pig cage and the shifting sheet are vertical to the axes of the outlet and the inlet, the plectrum is located be close to in the station of starting one side of import, the pig cage has can allow the opening of piglet business turn over, the opening of pig cage can just right the export, the pig cage still has the socket, the plectrum can during the rotation by the socket gets into in the pig cage, the piglet is made by the rubber material, the specification of piglet and the internal diameter looks adaptation of product pipeline, the piglet can pass through the export business turn over the inner chamber at station of starting, the piglet can move in the product pipeline, the pig cage is made by stainless steel material.

Preferably, first driver is connected with first pivot, the pig cage with first pivot links to each other, the second driver is connected with the second pivot, the plectrum set up in the second pivot, first pivot with second pivot parallel arrangement, the axis of export the axis of import all with the axis of first pivot is mutually perpendicular, the pig cage with distance between the second pivot is less than the plectrum protrusion the length of second pivot.

Preferably, the piglet comprises a circular table part and a spherical part, wherein the diameter of the bottom surface of the circular table part is consistent with that of the product pipeline, and the diameter of the spherical part is not larger than that of the product pipeline.

Preferably, an end of the sphere portion away from the circular table portion has a flat surface.

Preferably, one end of the shifting sheet, which is far away from the second rotating shaft, is provided with an arc surface.

Preferably, a transition connecting part is arranged between the circular table part and the ball part, and the transition connecting part is subjected to rounding treatment.

Preferably, the pig cage is fixedly connected with the first rotating shaft.

Preferably, the distance between the axis of the inlet and the axis of the outlet is equal to the distance between the axis of the pig cage and the axis of the outlet.

The utility model discloses for prior art gain following technological effect: the utility model discloses a sterile product recovery device, including the starting station, the piglet, the pig cage, the plectrum, first driver and second driver, piglet, pig cage and plectrum all set up in the cavity of starting station, starting station has import and export, the inner chamber of starting station is linked together through import, export and product pipeline, the pig cage links to each other with the transmission of first driver, first driver can drive the pig cage and rotate, can hold the piglet in the pig cage and the pig cage can drive the piglet and rotate, the plectrum links to each other with the transmission of second driver, the second driver can drive the plectrum and rotate, the rotation axis of pig cage and plectrum is parallel, the rotation axis of pig cage and plectrum is perpendicular with the axis of export, import, the plectrum is located one side that is close to in the starting station, the pig cage has the opening that can allow the piglet to pass in and out, the opening of pig cage can just export, the pig cage still has the socket, the plectrum can get into the pig cage by the socket during rotation in, the piglet is made by the rubber material, the specification of piglet and the internal diameter looks adaptation of product pipeline, and the piglet can pass through the inner chamber of export discrepancy initial station, and the piglet can move in the product pipeline, and the pig cage is made by stainless steel material. When the starting station is in a closed state, the piglets are located in the pig cage, the axis of the pig cage is perpendicular to the axis of the outlet, in operation, the first driver drives the pig cage and the piglets to rotate by 90 degrees, the openings of the piglets and the pig cage are opposite to the outlet, after the first driver stops, the second driver drives the shifting piece to rotate, the shifting piece extends into the pig cage from the socket and pushes the piglets, when the piglets enter the product pipeline from the outlet, the second driver stops, the piglets move in the product pipeline and recover the residual products in the pipeline, the second driver drives the shifting piece to reset, the piglets can reach the product recovery position under the action of a propellant (such as sterile air or sterile water) and move reversely to finally return to the starting station to enter the pig cage, the first driver drives the piglets and the pig cage to rotate and return to the initial position, and the recovery process is completed. In the operation process of the device, the sterilized parts are not contacted with the external environment completely, the aseptic environment in the production equipment is effectively prevented from being polluted by the external environment, the sanitation level of the device is improved, meanwhile, the piglet is pushed to enter a product pipeline in a rotating mode, the whole volume of the device is reduced, the installation direction is not limited, and the applicability of the device is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.

FIG. 1 is a schematic view of the overall structure of the sterile product recycling device of the present invention;

FIG. 2 is a schematic sectional view of the sterile product recycling device of the present invention;

FIG. 3 is a schematic side view of the sterile product recycling device of the present invention;

wherein, 1 is the starting station, 2 is the piglet, 3 is the pig cage, 4 is the plectrum, 5 is first driver, 6 is the second driver, 7 is first pivot, 8 is the second pivot, 9 is the import, 10 is the export.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.

Please refer to fig. 1-3, wherein fig. 1 is a schematic diagram of the overall structure of the sterile product recycling device of the present invention, fig. 2 is a schematic diagram of the sectioning structure of the sterile product recycling device of the present invention, and fig. 3 is a schematic diagram of the side view structure of the sterile product recycling device of the present invention.

The utility model provides a sterile product recovery device, which comprises a starting station 1, a piglet 2, a pig cage 3, a shifting sheet 4, a first driver 5 and a second driver 6, wherein the piglet 2, the pig cage 3 and the shifting sheet 4 are all arranged in a cavity of the starting station 1, the starting station 1 is provided with an inlet 9 and an outlet 10, the inner cavity of the starting station 1 is communicated with a product pipeline through the inlet 9 and the outlet 10, the pig cage 3 is in transmission connection with the first driver 5, the first driver 5 can drive the pig cage 3 to rotate, the pig cage 3 can contain the piglet 2 and the pig cage 3 can drive the piglet 2 to rotate, the shifting sheet 4 is in transmission connection with the second driver 6, the second driver 6 can drive the shifting sheet 4 to rotate, the rotation axes of the pig cage 3 and the shifting sheet 4 are parallel, the rotation axes of the pig cage 3 and the shifting sheet 4 are vertical to the axes of the outlet 10 and the inlet 9, the shifting sheet 4 is positioned at one side close to the inlet 9 in the starting station 1, pig cage 3 has the opening that can allow 2 business turn over of piglet, the opening of pig cage 3 can just export 10, pig cage 3 still has the socket, 4 can get into pig cage 3 by the socket when rotating by the switch-on piece, piglet 2 is made by the rubber material, set up magnet in the piglet 2, the specification of piglet 2 and the internal diameter looks adaptation of product pipeline, piglet 2 can advance and go out the inner chamber of starting station 1 through export 10, piglet 2 can move in the product pipeline, pig cage 3 is made by stainless steel material. It is to be emphasized here that both the piglets 2 and the pig cages 3 are CIP/SIP treated to ensure compliance with hygienic standards, since the device is suitable for sterile or hygienic products.

When the starting station 1 is in a closed state, the piglets 2 are located in the pig cage 3, the axis of the pig cage 3 is perpendicular to the axis of the outlet 10, in operation, the first driver 5 drives the pig cage 3 and the piglets 2 to rotate by 90 degrees, the openings of the piglets 2 and the pig cage 3 are right opposite to the outlet 10, after the first driver 5 stops, the second driver 6 drives the shifting piece 4 to rotate, the shifting piece 4 extends into the pig cage 3 from the socket and pushes the piglets 2, when the piglets 2 enter a product pipeline from the outlet 10, the second driver 6 stops, the piglets 2 move in the product pipeline and recover the residual products in the pipeline, the second driver 6 drives the shifting piece 4 to reset, the piglets 2 can reach the product recovery position and move reversely and finally return to the starting station 1 to enter the pig cage 3, the first driver 5 drives the piglets 2 and the pig cage 3 to rotate and return to the initial position, and the recovery process is completed. In the operation process of the device, the sterilized parts are not contacted with the external environment completely, the aseptic environment in the production equipment is effectively prevented from being polluted by the external environment, the sanitation level of the device is improved, meanwhile, the piglet 2 is pushed to enter a product pipeline in a rotating mode, the whole volume of the device is reduced, the installation direction is not limited, and the applicability of the device is improved. It should be noted that, piglet 2 can set up magnet, and the position of piglet 2 is detected to the system of being convenient for, and pig cage 3 adopts stainless steel matter to make, is applicable to CIP/SIP environment, and can not cause the interference to the magnet in piglet 2.

Wherein, first driver 5 is connected with first pivot 7, pig cage 3 links to each other with first pivot 7, second driver 6 is connected with second pivot 8, plectrum 4 sets up on second pivot 8,

first pivot

7 and 8 parallel arrangement of second pivot, the axis of export 10, the axis of import 9 all is mutually perpendicular with the axis of first pivot 7, the distance between pig cage 3 and the second pivot 8 is less than the length of 4 protruding second pivots 8 of plectrum, ensure that plectrum 4 can promote piglet 2 in the pig cage 3 smoothly.

In this embodiment, the piglet 2 comprises a connecting circular table part and a spherical part, the diameter of the bottom surface of the circular table part is consistent with that of the product pipeline, the diameter of the spherical part is not larger than that of the product pipeline, when the piglet 2 enters the product pipeline, the circular table part faces the advancing direction, the smaller end of the diameter of the circular table part is connected with the spherical part, and the larger end of the diameter of the circular table part can scrape the residual product in the product pipeline for recycling. In the process that the piglet 2 moves back to the starting station 1 in the reverse direction, the spherical part faces to the advancing direction, and the movement resistance is reduced.

Specifically, one end of the sphere part, which is far away from the circular table part, is provided with a plane, so that the contact area between the poking piece 4 and the sphere part is increased, and the poking piece 4 can smoothly push the piglet 2.

In order to reduce the frictional resistance between the poking piece 4 and the piglet 2, one end of the poking piece 4 far away from the second rotating shaft 8 is provided with a cambered surface.

More specifically, set up transition connecting portion between round platform portion and the spheroid portion, transition connecting portion do the radius angle and handle, avoid the material to remain. When piglet 2 is located pig cage 3, in order to avoid piglet 2 by landing dislocation in pig cage 3, pig cage 3 sets up the dop,

piglet

2 and 3 joints of pig cage, in this embodiment, the dop blocks transitional coupling portion the utility model discloses an among other embodiments, the dop can also with other position joints of piglet 2, when plectrum 4 is to 2 application of force of piglet, promote piglet 2 movements behind the effort of overcoming the dop, avoided piglet 2 dislocation, simultaneously, strengthened the stability of device, reduced the restriction of device to the installation position, improved the device suitability.

Further, the pig cage 3 is fixedly connected with the first rotating shaft 7, so that a sanitary dead angle is avoided, and the operation convenience is improved.

In addition, the distance between the axis of the inlet 9 and the axis of the outlet 10 is equal to the distance between the axis of the pig cage 3 and the axis of the outlet 10, the inlet 9 and the pig cage 3 are positioned at the same height, so that the piglets 2 can conveniently enter and exit, the distance between the axis of the inlet 9 and the axis of the outlet 10 is not equal to zero, namely, the inlet 9 and the outlet 10 are not at the same height, and the impact of the material entering and exiting on parts in the starting station 1 is avoided.

The utility model discloses a sterile product recovery unit, when the starting station 1 is in the closed condition, piglet 2 is located pig cage 3, and the axis of pig cage 3 is mutually perpendicular with the axis of export 10, in operation, first driver 5 drives pig cage 3 and piglet 2 to rotate 90 degrees, the opening of piglet 2 and pig cage 3 is just to export 10, after first driver 5 stops, second driver 6 drives plectrum 4 to rotate, plectrum 4 stretches into pig cage 3 and promotes piglet 2 by the socket, when piglet 2 gets into the product pipeline from export 10, second driver 6 stops, piglet 2 moves along the product pipeline under the effect of propellant, will remain product recovery in the pipeline, second driver 6 drives plectrum 4 to reset, piglet 2 will reach the product recovery department and reverse movement finally gets back to starting station 1, get into pig cage 3, first driver 5 drives piglet 2 and pig cage 3 to rotate, returning to the initial position, the recovery process is completed, thereby locking the piglets 2 in the pig cage 3.

The utility model discloses a concrete example is applied to explain the principle and the implementation mode of the utility model, and the explanation of the above example is only used to help understand the method and the core idea of the utility model; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the concrete implementation and the application scope. In summary, the content of the present specification should not be construed as a limitation of the present invention.

Claims

1. A sterile product recovery device, characterized in that: the pig raising device comprises a starting station, a piglet, a pig cage, a shifting piece, a first driver and a second driver, wherein the piglet, the pig cage and the shifting piece are arranged in a cavity of the starting station, the starting station is provided with an inlet and an outlet, an inner cavity of the starting station is communicated with a product pipeline through the inlet and the outlet, the pig cage is in transmission connection with the first driver, the first driver can drive the pig cage to rotate, the pig cage can contain the piglet and can drive the piglet to rotate, the shifting piece is in transmission connection with the second driver, the second driver can drive the shifting piece to rotate, the rotation axes of the pig cage and the shifting piece are parallel, the rotation axes of the pig cage and the shifting piece are vertical to the axes of the outlet and the inlet, the shifting piece is positioned on one side close to the inlet in the starting station, the pig cage has can allow the opening of piglet business turn over, the opening of pig cage can just right the export, the pig cage still has the socket, the plectrum can by when rotating the socket gets into in the pig cage, the piglet is made by the rubber material, the specification of piglet and the internal diameter looks adaptation of product pipeline, the piglet can pass through export business turn over the inner chamber at starting station, the piglet can move in the product pipeline, the pig cage is made by stainless steel material.

2. The sterile product recovery device of claim 1, wherein: the first driver is connected with a first rotating shaft, the pig cage is connected with the first rotating shaft, the second driver is connected with a second rotating shaft, the shifting piece is arranged on the second rotating shaft, the first rotating shaft is arranged in parallel with the second rotating shaft, the axis of the outlet is perpendicular to the axis of the inlet, and the distance between the pig cage and the second rotating shaft is smaller than the length of the second rotating shaft, and the shifting piece protrudes.

3. The sterile product recovery device of claim 2, wherein: the piglet comprises a circular table part and a spherical part which are connected, wherein the diameter of the bottom surface of the circular table part is consistent with that of the product pipeline, and the diameter of the spherical part is not larger than that of the product pipeline.

4. The sterile product recovery apparatus of claim 3, wherein: one end of the spherical part, which is far away from the circular table part, is provided with a plane.

5. The sterile product recovery apparatus of claim 4, wherein: one end of the shifting sheet, which is far away from the second rotating shaft, is provided with a cambered surface.

6. The sterile product recovery apparatus of claim 3, wherein: and a transition connecting part is arranged between the circular table part and the sphere part, and the transition connecting part is subjected to rounding treatment.

7. The sterile product recovery device of claim 2, wherein: the pig cage is fixedly connected with the first rotating shaft.

8. The sterile product recovery device of any one of claims 1-7, wherein: the distance between the axis of the inlet and the axis of the outlet is equal to the distance between the axis of the pig cage and the axis of the outlet.