CN210464757U - Universal bolt pretightening force detection ultrasonic probe - Google Patents

Universal bolt pretightening force detection ultrasonic probe Download PDF

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Publication number
CN210464757U
CN210464757U CN201921954245.2U CN201921954245U CN210464757U CN 210464757 U CN210464757 U CN 210464757U CN 201921954245 U CN201921954245 U CN 201921954245U CN 210464757 U CN210464757 U CN 210464757U
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China
Prior art keywords
ultrasonic probe
probe
ultrasonic
shell
bolt
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CN201921954245.2U
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Chinese (zh)
Inventor
曹宇
孙鹏飞
张连新
李芳�
肖虹
于长志
刘坤
吴祉群
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Institute of Mechanical Manufacturing Technology of CAEP
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Institute of Mechanical Manufacturing Technology of CAEP
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Abstract

The utility model discloses a general bolt pretightning force detects ultrasonic probe, include: the ultrasonic cable head, the upper shell of the ultrasonic probe, the spring, the lower shell of the ultrasonic probe, the sliding block and the probe of the ultrasonic probe; the upper end of the ultrasonic cable head is fixed at the upper end of the upper shell of the ultrasonic probe, the upper shell of the ultrasonic probe is fixedly connected with the lower shell of the ultrasonic probe, a measuring channel is arranged in the lower shell of the ultrasonic probe and is communicated with the mounting hole, a spring and a sliding block are arranged in the measuring channel, the upper end of the spring is connected with the upper shell of the ultrasonic probe, the lower end of the spring is connected with the sliding block, two sides of the sliding block are contacted with the inner wall of the lower shell of the ultrasonic probe, the sliding block can slide up and down in the measuring channel, the upper end of a probe of the ultrasonic probe is connected with the ultrasonic cable head, and the lower; the utility model provides a device can adapt to ultrasonic testing polytype double-screw bolt and bolt, has the better technological effect of commonality.

Description

Universal bolt pretightening force detection ultrasonic probe
Technical Field
The utility model relates to a bolt pretightning force detection area specifically relates to a general bolt pretightning force detects ultrasonic probe.
Background
The bolt connection is a simple, low-cost and reliable connection mode and is widely applied to various industries. The regular or real-time monitoring of the variation of the bolt pretightening force is an important means for ensuring the safe and reliable operation of the bolt fastening system. The ultrasonic bolt pretightening force detection system has the characteristics of simple structure, rapidness, convenience, high precision and the like, and has a good application prospect. However, when the existing ultrasonic bolt pretightening force detection system detects different types of bolts, different ultrasonic probes need to be equipped, for the stud, the hexagon socket head cap screw and the outer hexagon bolt of the same specification, three ultrasonic probes with different sizes are needed when the three types of bolts are detected, the ultrasonic probes need to be frequently replaced in the detection process, the operation is complex, and the requirement of rapid detection in a detection field cannot be met. Therefore, the existing ultrasonic bolt pretightening force detection system has the technical problem of poor universality.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a universal bolt pretightning force detects ultrasonic probe, there is the relatively poor technical problem of commonality in solving current ultrasonic bolt pretightning force detecting system.
In order to realize the above-mentioned utility model purpose, the utility model provides a general bolt pretightning force detects ultrasonic probe, the probe includes:
the ultrasonic cable head, the upper shell of the ultrasonic probe, the spring, the lower shell of the ultrasonic probe, the sliding block and the probe of the ultrasonic probe;
the utility model discloses a measuring channel, including ultrasonic probe, ultrasonic cable head, shell, measuring channel, spring and slider, ultrasonic probe upper shell, shell and the contact of shell inner wall under the slider both sides and the sonic probe, the first lower extreme of ultrasonic cable inserts the mounting hole on the shell on the ultrasonic probe, and ultrasonic cable head upper end is fixed in ultrasonic probe upper shell upper end, and shell and ultrasonic probe lower shell fixed connection under the ultrasonic probe are equipped with measuring channel under the ultrasonic probe, and measuring channel and mounting hole intercommunication, install spring and slider in the measuring channel, the spring upper end is connected with ultrasonic probe upper shell, and the spring lower extreme is connected with the slider, and the slider both sides contact with the shell inner wall under the sonic probe, and the slider can slide from top to bottom in measuring.
Wherein, the utility model discloses a principle does: the utility model provides an ultrasonic probe can utilize ultrasonic bolt pretightning force detecting system to the double-screw bolt respectively, hexagon socket head cap screw, the object of three kinds of types of outer hexagon bolt detects, when being the double-screw bolt, insert the double-screw bolt upper end in measuring the passageway, utilize ultrasonic probe's probe and the piezoceramics piece contact completion on the double-screw bolt to measure, when being hexagon socket head cap screw or outer hexagon bolt, be connected bolt upper end and measuring the passageway lower extreme, utilize ultrasonic probe's probe and the piezoceramics piece contact completion on the bolt to measure, this device can measure polytype double-screw bolt and bolt respectively promptly, when having avoided ultrasonic bolt pretightning force detecting system to detect the bolt of different grade type, need join in marriage different ultrasonic probe's defect, this device commonality is better.
Furthermore, the upper shell of the ultrasonic probe and the lower shell of the ultrasonic probe are both ferromagnetic metal shells, and the ferromagnetic metal shells are designed to facilitate the adsorption of magnets.
Furthermore, a through hole for the probe of the ultrasonic probe to pass through is formed in the sliding block, the through hole is designed to facilitate the probe of the ultrasonic probe to pass through, the size of the through hole is matched with that of the probe of the ultrasonic probe, and the sliding block is an insulating sliding block and is used for insulating and protecting the probe.
Furthermore, the probe also comprises a magnet, wherein the magnet is arranged in the upper shell of the ultrasonic probe, or the magnet is arranged in the lower shell of the ultrasonic probe, or the magnet is arranged between the upper shell of the ultrasonic probe and the lower shell of the ultrasonic probe. The purpose of the design is to attract the bolt or the stud by means of the magnet in the probe, and poor contact between the bolt and the probe in the detection process is prevented.
Further, the magnet comprises 2 magnet blocks, the 2 magnet blocks are symmetrical about the axis of the probe, or the magnet is a magnetic ring, and the magnet is designed to enable the adsorption force of the magnet to be uniformly distributed and enable the force to be uniformly applied.
Furthermore, the axis of the ultrasonic cable head is coincided with the axis of the upper shell of the ultrasonic probe, the axis of the lower shell of the ultrasonic probe, the central line of the measuring channel and the axis of the sliding block.
Furthermore, during measurement, a piezoelectric ceramic piece is fixed at the upper end of the stud or the bolt to be measured and is in contact with the lower end of the probe of the ultrasonic probe.
Furthermore, the piezoelectric ceramic plate is fixed at the upper end of the tested stud or bolt through conductive glue.
Furthermore, the diameter of the measuring channel is matched with the outer diameter of the stud, the diameter of the measuring channel is larger than or equal to the radius of the inner square hole of the inner hexagon bolt, and the diameter of the measuring channel is larger than or equal to the outer diameter of the inner hexagon or the outer hexagon bolt.
The utility model provides a one or more technical scheme has following technological effect or advantage at least:
the utility model provides a device can adapt to polytype double-screw bolt and bolt, has the better technological effect of commonality.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention;
FIG. 1 is a schematic diagram of an ultrasonic probe for detecting the pre-tightening force of a universal bolt of the present invention;
FIG. 2 is a schematic view of the measurement when a stud;
FIG. 3 is a schematic view of the measurement when it is a socket head cap screw;
FIG. 4 is a schematic view of the measurement when it is an outer hexagon bolt;
wherein, 1-ultrasonic cable head, 2-ultrasonic probe upper shell, 3-magnet, 4-spring, 5-ultrasonic probe lower shell, 6-slide block, 7-ultrasonic probe.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and detailed description. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflicting with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and the scope of the present invention is not limited by the specific embodiments disclosed below.
It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in a generic and descriptive sense only and not for purposes of limitation, as the terms are used in the description to indicate that the referenced device or element must have the specified orientation, be constructed and operated in the specified orientation, and not for the purposes of limitation.
It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.
Referring to fig. 1, an embodiment of the present invention provides an ultrasonic probe for detecting a pre-tightening force of a universal bolt, where the probe includes:
the ultrasonic cable comprises an ultrasonic cable head 1, an ultrasonic probe upper shell 2, a spring 4, an ultrasonic probe lower shell 5, a sliding block 6 and a probe 7 of the ultrasonic probe;
the lower end of the ultrasonic cable head 1 is inserted into a mounting hole in the upper shell 2 of the ultrasonic probe, the upper end of the ultrasonic cable head 1 is fixed at the upper end of the upper shell 2 of the ultrasonic probe, the upper shell 2 of the ultrasonic probe is fixedly connected with the lower shell 5 of the ultrasonic probe, a measuring channel is arranged in the lower shell 5 of the ultrasonic probe and is communicated with the mounting hole, a spring 4 and a sliding block 6 are arranged in the measuring channel, the upper end of the spring 4 is connected with the upper shell 2 of the ultrasonic probe, the lower end of the spring 4 is connected with the sliding block 6, two sides of the sliding block 6 are contacted with the inner wall of the lower shell 5 of the ultrasonic probe, the sliding block 6 can slide up and down in the measuring channel, the upper end of a probe 7 of the ultrasonic probe is connected with the ultrasonic cable head 1.
Wherein, in the embodiment of the present invention, the upper shell 2 and the lower shell 5 of the ultrasonic probe are both ferromagnetic metal shells. The slide block 5 is provided with a through hole for the probe 7 of the ultrasonic probe to pass through. The probe further comprises a magnet 3, wherein the magnet 3 is arranged in the upper shell 2 of the ultrasonic probe, or the magnet 3 is arranged in the lower shell 5 of the ultrasonic probe, or the magnet 3 is arranged between the upper shell 2 of the ultrasonic probe and the lower shell 5 of the ultrasonic probe.
Wherein, in the embodiment of the present invention, the magnet 3 includes 2 magnet blocks, and the 2 magnet blocks are symmetrical about the axis of the probe. The axis of the ultrasonic cable head 1 coincides with the axis of the upper shell 2 of the ultrasonic probe, the axis of the lower shell 5 of the ultrasonic probe, the central line of the measuring channel and the axis of the slide block 6. Referring to fig. 2-4, during measurement, a piezoelectric ceramic piece is fixed at the upper end of the stud or bolt to be measured, and the piezoelectric ceramic piece is in contact with the lower end of the probe 7 of the ultrasonic probe. The piezoelectric ceramic piece is fixed at the upper end of the tested stud or bolt through conductive glue. The diameter of the measuring channel is matched with the outer diameter of the stud, the diameter of the measuring channel is larger than or equal to the radius of the inner square hole of the inner hexagon bolt, and the diameter of the measuring channel is larger than or equal to the outer diameter of the inner hexagon bolt or the outer hexagon bolt.
Wherein, in the embodiment of the utility model provides an in the utility model, the detection method of probe includes:
sticking a piezoelectric ceramic piece on the upper end of the bolt or the stud to be detected;
a probe 7 of the ultrasonic probe is contacted with the piezoelectric ceramic piece;
the lower shell 5 of the ultrasonic probe is connected with the surface of a bolt or a stud to be detected to form a positive electrode and a negative electrode for detection.
Wherein, the size requirement of this device is:
1: the inner diameter of the lower shell is slightly larger than the radius of the stud, and the stud can be clamped;
2: the inner diameter of the lower shell is not less than the radius of an inner square hole of the hexagon socket head cap screw;
3: the outer diameter of the lower shell is not more than the outer diameters of the inner hexagon bolt and the outer hexagon bolt;
4: under the condition that the spring is relaxed, the ultrasonic probe can contact the surface of the inner square hole of the hexagon socket head cap screw.
When the piezoelectric ceramic probe is used, the surfaces of the bolt and the stud are firstly adhered with piezoelectric ceramic pieces by using conductive glue, the probe is connected with the piezoelectric ceramic, and the shell of the probe is connected with the surface of the bolt or the stud to form a positive electrode and a negative electrode. The bolt or the stud is attracted by the magnet in the probe, so that poor contact between the bolt and the probe in the detection process is prevented.
While the preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the appended claims be interpreted as including the preferred embodiment and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (9)

1. A universal bolt pretension detection ultrasonic probe, characterized in that the probe comprises:
the ultrasonic cable head (1), the upper ultrasonic probe shell (2), the spring (4), the lower ultrasonic probe shell (5), the sliding block (6) and the probe (7) of the ultrasonic probe;
the lower end of the ultrasonic cable head (1) is inserted into a mounting hole on the upper shell (2) of the ultrasonic probe, the upper end of the ultrasonic cable head (1) is fixed at the upper end of the upper shell (2) of the ultrasonic probe, the upper shell (2) of the ultrasonic probe is fixedly connected with the lower shell (5) of the ultrasonic probe, a measuring channel is arranged in the lower shell (5) of the ultrasonic probe and is communicated with the mounting hole, install spring (4) and slider (6) in the measurement passageway, spring (4) upper end and supersound probe go up shell (2) and be connected, spring (4) lower extreme is connected with slider (6), slider (6) both sides and shell (5) inner wall contact under the sound probe, slider (6) can slide from top to bottom in the measurement passageway, the probe (7) upper end and the ultrasonic cable head (1) of ultrasonic probe are connected, ultrasonic cable head (1) lower extreme passes the mounting hole in proper order, slider (6) extend to the measurement passageway outward.
2. The universal bolt pretension detection ultrasonic probe according to claim 1, wherein the upper ultrasonic probe shell (2) and the lower ultrasonic probe shell (5) are both ferromagnetic metal shells.
3. The universal bolt pretension detection ultrasonic probe according to claim 1, wherein the slide block (6) is provided with a through hole for the probe (7) of the ultrasonic probe to pass through.
4. The universal bolt pretension detection ultrasonic probe according to claim 1, characterized in that the probe further comprises a magnet (3), the magnet (3) is installed in the ultrasonic probe upper housing (2), or the magnet (3) is installed in the ultrasonic probe lower housing (5), or the magnet (3) is installed between the ultrasonic probe upper housing (2) and the ultrasonic probe lower housing (5).
5. The universal bolt pretension detection ultrasonic probe according to claim 4, wherein the magnet (3) comprises 2 magnet pieces, 2 magnet pieces being symmetrical about the axis of the probe, or the magnet (3) is a magnetic ring.
6. The universal bolt pretightening force detection ultrasonic probe according to claim 1, wherein the axis of the ultrasonic cable head (1) is coincident with the axis of the upper shell (2) of the ultrasonic probe, the axis of the lower shell (5) of the ultrasonic probe, the central line of the measurement channel and the axis of the slider (6).
7. The universal bolt pretension force detection ultrasonic probe according to claim 1, wherein during measurement, a piezoelectric ceramic piece is fixed at the upper end of the tested stud or bolt, and the piezoelectric ceramic piece is contacted with the lower end of a probe (7) of the ultrasonic probe.
8. The universal bolt pretension detection ultrasonic probe according to claim 7, wherein the piezoelectric ceramic plate is fixed on the upper end of the tested stud or bolt through conductive glue.
9. The universal bolt pretension detection ultrasonic probe according to claim 7, wherein the diameter of the measurement channel is matched with the outer diameter of the stud, the diameter of the measurement channel is larger than or equal to the radius of the inner square hole of the hexagon socket head cap bolt, and the diameter of the measurement channel is larger than or equal to the outer diameter of the hexagon socket head cap bolt or the outer hexagon bolt.
CN201921954245.2U 2019-11-13 2019-11-13 Universal bolt pretightening force detection ultrasonic probe Active CN210464757U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921954245.2U CN210464757U (en) 2019-11-13 2019-11-13 Universal bolt pretightening force detection ultrasonic probe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921954245.2U CN210464757U (en) 2019-11-13 2019-11-13 Universal bolt pretightening force detection ultrasonic probe

Publications (1)

Publication Number Publication Date
CN210464757U true CN210464757U (en) 2020-05-05

Family

ID=70436534

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921954245.2U Active CN210464757U (en) 2019-11-13 2019-11-13 Universal bolt pretightening force detection ultrasonic probe

Country Status (1)

Country Link
CN (1) CN210464757U (en)

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