Excavator filter easy to disassemble
Technical Field
The utility model relates to an excavator filter of easily dismantling.
Background
Apparatus for removing particulate impurities from air. When a piston machine (an internal combustion engine, a reciprocating compressor, etc.) operates, if impurities such as dust are contained in intake air, abrasion of parts is increased, so that an air cleaner must be installed.
The air filter consists of a filter element and a shell. The main requirements of an air cleaner are high cleaning efficiency, low flow resistance, and continuous use for a long time without maintenance.
Air filters (Air filters) are mainly used in the fields of pneumatic machinery, internal combustion machinery and the like, and are used for providing clean Air for mechanical equipment so as to prevent the mechanical equipment from sucking Air with foreign particles in work and increase the probability of abrasion and damage. The main components of an air cleaner are a filter element, which is the main filtering part, which undertakes the filtering of the gas, and a housing, which is the external structure that provides the necessary protection for the filter element. The air cleaner is required to be capable of performing high-efficiency air cleaning operation, not to increase excessive resistance to air flow, and to be capable of continuous operation for a long time.
However, when the filter in the prior art is replaced, the excavator needs to be in a stop state, and meanwhile, the filter can be installed after being detached by professional workers.
Based on the problems, the excavator filter which is easy to disassemble and can be replaced without stopping the excavator and by non-professionals is designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a need not the excavator and shut down, non professional can realize the easy dismantlement's that changes excavator filter simultaneously is provided.
The utility model discloses a realize through following technical scheme:
the utility model provides an easy excavator filter of dismantling, includes the shell of a cylinder, and the right-hand member of shell is moulded plastics and is formed with the connecting pipe that admits air, the left end of shell link up the left end position department threaded connection of shell has a cap the outer wall department of shell is moulded plastics and is formed with many intake pipes, through the intake pipe is equipped with filter unit, every filter unit autonomous working install the ball valve in the intake pipe.
Preferably, the filtering unit includes a cylindrical housing, a threaded hole is formed in one end of the housing, the other end of the housing is through, an inner tube is assembled through the threaded hole, one end of the inner tube is located outside the housing, an external thread part is formed at the end of the inner tube, the other end of the inner tube is inserted into the housing, vent holes are uniformly distributed on the part of the inner tube inserted into the housing, a first housing cover is connected to the through position of the housing through threads, an insertion tube is formed at the inner axis of the first housing cover by injection molding, the insertion tube is inserted into the inner tube and is attached to the inner wall of the inner tube, a main filter element is sleeved outside the inner tube, a safety filter element is inserted into the inner tube, the insertion tube abuts against the safety filter element, the main filter element covers all the vent holes, more than one air inlet groove is annularly arranged at the outer wall of the housing, the threaded part is in threaded connection with the air inlet pipe; above-mentioned structure is mainly to the operational environment of big dust, when actual operation, at first need pass main filter core after the air admission, realize most dust through main filter core and filter, after main filter core is dirty, main filter core can be passed under the effect of the negative pressure that admits air to some particulate matters, block through the safety filter core that sets up this moment, realize the dual protection, guarantee the cleanness of admitting air, above-mentioned structure convenient to detach can change main filter core and safety filter core after the dismantlement, it is comparatively convenient to maintain the guarantor.
Preferably, a retaining ring is formed at the outer wall of the housing in an injection molding manner, an annular metal grid cover is sleeved outside the housing, the metal grid cover covers the air inlet groove, and the metal grid cover is clamped between the retaining ring and the first housing cover.
Preferably, the metal grid cover is made of copper, and the mesh size is 100-300 meshes.
Preferably, the filtering unit comprises a pipe fitting, a first external thread part matched with the air inlet pipe is processed at one end of the pipe fitting, the other end of the pipe fitting is communicated, first air inlet holes for air inlet are uniformly distributed at the outer wall of the pipe fitting, a filter element for filtering air is sleeved in the pipe fitting, an axial hole is processed at the axis of the filter element and axially penetrates through the filter element, a copper wire mesh is sleeved outside the filter element, the mesh size of the copper wire mesh is 300-600 meshes, and the copper wire mesh is in transition fit with the inner wall of the pipe fitting; a pipe cap is connected to one end of the pipe fitting, which is far away from the first external thread part, in a threaded manner; above-mentioned structure is fit for the less position use of dust volume, and when admitting air through this product, the air passes the copper mesh, and the large granule is blockked in the outside of copper mesh, and the air is filtered after passing the filter core again, realizes the secondary filter of air, and above-mentioned structure is changed more convenient, operates also more simple, and the cost of preparation simultaneously is also cheap relatively, is fit for small-size machine of digging and uses.
Preferably, the aperture of the first air inlet hole is 0.25 mm-0.35 mm
Preferably, the end of the shell cover far away from the shell is formed with a polygonal stressed part in an injection molding mode.
The utility model has the advantages that: in this product, adopted a plurality of filter unit, every filter unit can be changed alone, during the change, closes the ball valve, opens the ball valve again after the change is accomplished, and whole change process is only a simple unscrewing and takes off and screw up fixed step, and non professional can operate, and whole change process need not the excavator and stops simultaneously, and the structure of this product is comparatively simple, and the cost is comparatively cheap, is fit for using widely.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a front view of the present invention;
FIG. 2 is a cross-sectional view of a filter unit;
FIG. 3 is a cross-sectional view of the housing;
FIG. 4 is a front view of the inner tube;
fig. 5 is a partial sectional view of a filter unit according to another embodiment.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
In the description of the present invention, it is to be understood that the terms "one end", "the other end", "the outside", "upper", "inside", "horizontal", "coaxial", "central", "end", "length", "outer end", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, in the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise explicitly specified or limited, the terms "set", "coupled", "connected", "penetrating", "plugging", and the like are to be understood in a broad sense, and may be, for example, fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
An easily detachable filter for an excavator as shown in fig. 1, 2, 3 and 4 comprises a cylindrical housing 1, an air inlet connecting pipe 101 is formed at the right end of the housing 1 by injection molding, the left end of the housing 1 is penetrated, a housing cover 102 is connected to the left end of the housing 1 by screw threads, a plurality of air inlet pipes 103 are formed at the outer wall of the housing 1 by injection molding, filtering units 2 are assembled through the air inlet pipes 103, each filtering unit 2 works independently, and a ball valve 104 is installed on the air inlet pipe 103.
In a preferred embodiment of the present invention, the end of the housing cover 102 away from the housing 101 is injection molded to form a polygonal force-receiving portion 122.
In a preferred embodiment of the present invention, the filtering unit 2 comprises a cylindrical housing 201, a threaded hole 202 is formed at one end of the housing 201, the other end of the housing 201 is through, an inner tube 203 is assembled through the threaded hole 202, one end of the inner tube 203 is located outside the housing 201, an external threaded portion 204 is formed at the end, the other end of the inner tube 203 is inserted into the housing 201, vent holes 205 are uniformly distributed on a portion of the inner tube 203 inserted into the housing 201, a first housing cover 206 is screwed at the through position of the housing 201, an insertion tube 207 is formed by injection molding at the inner axis of the first housing cover 206, the insertion tube 207 is inserted into the inner tube 203 and is attached to the inner wall of the inner tube 203, a main filter element 208 is sleeved outside the inner tube 203, and a safety filter element 209 is inserted into the inner tube 203, the insertion pipe 207 abuts against the safety filter element 209, the main filter element 208 covers all the vent holes 205, more than one air inlet groove 210 is annularly arranged at the outer wall of the shell 201, and the threaded part 204 is in threaded connection with the air inlet pipe 103; above-mentioned structure is mainly to the operational environment of big dust, when actual operation, at first need pass main filter core after the air admission, realize most dust through main filter core and filter, after main filter core is dirty, main filter core can be passed under the effect of the negative pressure that admits air to some particulate matters, block through the safety filter core that sets up this moment, realize the dual protection, guarantee the cleanness of admitting air, above-mentioned structure convenient to detach can change main filter core and safety filter core after the dismantlement, it is comparatively convenient to maintain the guarantor.
In a preferred embodiment of the present invention, a retaining ring 212 is formed at the outer wall of the casing 201 by injection molding, an annular metal grid cover 213 is sleeved outside the casing 201, the metal grid cover 213 covers the air inlet slot 210, and the metal grid cover 213 is clamped between the retaining ring 212 and the first casing cover 206.
In a preferred embodiment of the present invention, the metal grid cover 213 is made of copper, and the mesh size is 200 meshes.
Referring to fig. 5, in a preferred embodiment of the present invention, the filtering unit 2 includes a pipe 221, one end of the pipe 221 is processed with a first external thread portion 232 matching with the air inlet pipe 103, the other end of the pipe 221 is through, first air inlet holes 222 for air inlet are uniformly distributed on the outer wall of the pipe 221, a filter element 223 for filtering air is sleeved inside the pipe 221, an axial hole 224 is processed on the axis of the filter element 223, the axial hole 224 axially penetrates through the filter element 223, a copper wire mesh 225 is sleeved outside the filter element 223, the mesh size of the copper wire mesh 225 is 400 meshes, and the copper wire mesh 225 is in transition fit with the inner wall of the pipe 221; the end of the pipe fitting 221, which is far away from the first external thread portion 222, is in threaded connection with a pipe cap 226, the structure is suitable for being used at a position with less dust, when air enters through the pipe fitting, the air passes through the copper wire mesh, large particles are blocked outside the copper wire mesh, the air passes through the filter element and then is filtered, secondary filtration of the air is achieved, the structure is more convenient to replace, the operation is simpler, the manufacturing cost is relatively low, and the pipe fitting is suitable for being used in a small excavator.
In a preferred embodiment of the present invention, the aperture of the first air inlet hole 222 is 0.25 mm-0.35 mm.
The utility model has the advantages that: in this product, adopted a plurality of filter unit, every filter unit can be changed alone, during the change, closes the ball valve, opens the ball valve again after the change is accomplished, and whole change process is only a simple unscrewing and takes off and screw up fixed step, and non professional can operate, and whole change process need not the excavator and stops simultaneously, and the structure of this product is comparatively simple, and the cost is comparatively cheap, is fit for using widely.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the creative work should be covered within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.