Mounting machine of full-hydraulic tuyere small sleeve and middle sleeve loading and unloading machine
Technical Field
The utility model relates to a tuyere small sleeve, well cover installation technical field, specifically speaking relates to the mounting plate of full-hydraulic tuyere small sleeve, well cover loader.
Background
The method for dismounting and mounting the tuyere small sleeve and the tuyere medium sleeve of the prior iron-making blast furnace is mainly to dismount and mount the tuyere small sleeve and the tuyere medium sleeve by manual and simple tools and oxygen burning. High labor intensity and serious environmental pollution. In addition, the large-scale trend of the prior iron-making blast furnace increases the tuyere small sleeve and the tuyere medium sleeve, the maximum weight reaches about 600 kilograms, and the disassembly and the assembly can not be basically completed by manpower. The neck of each iron-making blast furnace is overhauled, and the overhauling progress is directly influenced.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects of the prior art, the utility model aims to provide a mounting machine of a full hydraulic tuyere small sleeve and a full hydraulic tuyere medium sleeve loading and unloading machine, which overcomes the defects of the prior art.
In order to achieve the aim, the utility model provides a mounting machine of a full hydraulic tuyere small sleeve and a middle sleeve loader-unloader, which comprises a customized balance weight type forklift and a mounting machine head; a hydraulic main pump is fixedly arranged on an engine of the customized counter-weight forklift, the hydraulic main pump is connected with a multi-path hydraulic control valve through a hydraulic oil pipe, and the multi-path hydraulic control valve is connected with a hydraulic vibrator, a main telescopic jacking oil cylinder and a stopping oil cylinder through the hydraulic oil pipe; the mounting machine head is fixed on a gantry fork of a customized counter-balanced forklift, the sliding frame is fixed in the mounting machine head, the left side and the right side of the mounting machine head are respectively fixed with a main telescopic jacking oil cylinder, and a telescopic rod of the main telescopic jacking oil cylinder is connected with the sliding frame, so that the multi-path hydraulic control valve controls the main telescopic jacking oil cylinder, and the main telescopic jacking oil cylinder drives the sliding frame to move back and forth; the hydraulic vibrator is fixed on the sliding frame, the middle mounting tool and the small mounting tool penetrate through the sliding frame and abut against a vibration head of the hydraulic vibrator, so that the multi-path hydraulic control valve controls the hydraulic vibrator, and the hydraulic vibrator performs impact vibration on the middle mounting tool and the small mounting tool; the stopping oil cylinder is fixed at the tail part of the customized counter weight type forklift, and a telescopic rod of the stopping oil cylinder is connected with the stopping device together, so that the stopping oil cylinder is controlled by the multi-path hydraulic control valve, and the telescopic rod of the stopping oil cylinder extends out to enable the stopping device to fall down to prop against the ground so as to prevent the forklift from backing.
As a further explanation of the mounting machine of the present invention, preferably, the main telescopic jacking cylinder is connected to the multi-path hydraulic control valve, so that pulling the multi-path hydraulic control valve to start the main telescopic jacking cylinder to push the middle sleeve or the small sleeve to be mounted on the sliding frame to be inserted into the mounting position in the air port; and simultaneously installing a middle sleeve tool and installing a small sleeve tool to tightly push against the vibration head of the hydraulic vibrator.
As right the further explanation of mounting plate, preferably, the stopping hydro-cylinder links to each other with multichannel hydraulic control valve to pull multichannel hydraulic control valve and start the stopping hydro-cylinder, the telescopic link of stopping hydro-cylinder stretches out, and promotes stopping device whereabouts and withstands ground, in order to prevent fork truck to retreat.
As right the further explanation of mounting plate, preferably, the hydraulic vibrator links to each other with multichannel hydraulic control valve to the messenger pulls multichannel hydraulic control valve and starts the hydraulic vibrator, the hydraulic vibrator overlaps frock and installation little cover frock in to the installation and carries out shock vibration, overlaps in the installation in cover frock and the tight cover in installation little cover frock top or the little cover, and the hydraulic vibrator uses with the tight hydro-cylinder cooperation in main flexible top, finally puts in place the tight installation in little cover or the tight installation in middle cover top.
As right the mounting machine of the utility model further explain, preferably, the equal detachably of cover frock and installation little cover frock penetrates sliding frame in the installation to the cover can be installed and removed the little cover frock of installation when putting in the installation, does not influence the cover in the installation.
As right the mounting machine of the present invention further explained, preferably, the power source of the hydraulic vibrator, the main telescopic jacking cylinder and the stopping cylinder is provided by a hydraulic pipeline system connected with the hydraulic main pump.
As right the mounting machine of the utility model further explain, preferably, the mounting machine aircraft nose is connected for connecing soon with the portal fork, can carry out the dismouting fast.
As right the mounting plate further explain, preferably, hydraulic vibrator, the tight hydro-cylinder in main flexible top, stopping hydro-cylinder are connected for hydraulic pressure quick-operation joint with the hydraulic pressure pipeline of multichannel hydraulic control valve and are connected, can carry out the dismouting fast.
The utility model has the advantages as follows: the utility model discloses a to the control of the mounting plate of full-hydraulic tuyere small sleeve, well cover loader, for newly-increased function than full-hydraulic tuyere small sleeve of previous generation, well cover loader, realized more swift convenient installation tuyere small sleeve, well cover, the effectual blast furnace repair time that has shortened alleviates artifical intensity of labour, more environmental protection, safer.
Drawings
Fig. 1 is a schematic structural view of a mounting machine of a full hydraulic tuyere small sleeve and middle sleeve loader of the utility model;
fig. 2 is a top view of the mounting machine of the full hydraulic tuyere small sleeve and middle sleeve loader of the utility model.
Detailed Description
In order to further understand the structure, characteristics and other objects of the present invention, the following detailed description is given with reference to the accompanying preferred embodiments, which are only used to illustrate the technical solution of the present invention and are not intended to limit the present invention.
As shown in fig. 1 and 2, fig. 1 is a schematic structural view of a mounting machine of a full hydraulic tuyere small sleeve and middle sleeve loading and unloading machine of the present invention; FIG. 2 is a top view of the mounting machine of the full hydraulic tuyere small and medium loader of the present invention; the assembling machine comprises a customized counterweight type forklift 1, a hydraulic main pump 2, a multi-path hydraulic control valve 3, an assembling machine head 4, a sliding frame 5, a hydraulic vibrator 6, a main telescopic jacking oil cylinder 7, a middle mounting sleeve tool 8, a small mounting sleeve tool 9, a stopping oil cylinder 10 and a stopping device 11, wherein the hydraulic main pump 2 is fixed on an engine of the customized counterweight type forklift 1, the hydraulic main pump 2 is connected with the multi-path hydraulic control valve 3 through a hydraulic oil pipe, and the multi-path hydraulic control valve 3 is connected with the hydraulic vibrator 6, the main telescopic jacking oil cylinder 7 and the stopping oil cylinder 10 through the hydraulic oil pipe; the mounting machine head 4 is fixed on a gantry fork 12 of the customized counter-weight forklift 1, the sliding frame 5 is fixed in the mounting machine head 4, the left side and the right side of the mounting machine head 4 are respectively fixed with a main telescopic jacking oil cylinder 7, and the telescopic rod of the main telescopic jacking oil cylinder 7 is connected with the sliding frame 5, so that the multi-path hydraulic control valve 3 controls the main telescopic jacking oil cylinder 7, and the main telescopic jacking oil cylinder 7 drives the sliding frame 5 to move back and forth; the hydraulic vibrator 6 is fixed on the sliding frame 5, the middle mounting tool 8 and the small mounting tool 9 penetrate through the sliding frame 5 and are propped against the vibration head of the hydraulic vibrator 6, the multi-path hydraulic control valve 3 controls the hydraulic vibrator 6, and the hydraulic vibrator 6 performs impact vibration on the middle mounting tool 8 and the small mounting tool 9; the stopping oil cylinder 10 is fixed at the tail part of the customized counterweight forklift 1 with customized transformation, and the telescopic rod of the stopping oil cylinder 10 is connected with the stopping device 11, so that the multi-path hydraulic control valve 3 controls the stopping oil cylinder 10, and the telescopic rod of the stopping oil cylinder 10 extends out to drop the stopping device 11 against the ground, so as to prevent the forklift from backing.
The mounting machine head 4 is connected with the multi-path hydraulic control valve 3, so that the mounting machine head 4 fixed on the gantry fork 12 is controlled by the multi-path hydraulic control valve 3 in the customized counterweight forklift 1 with customized transformation to complete lifting, left-right side shifting and pitching actions, so that a middle sleeve or a small sleeve to be mounted is aligned with a mounting position in the air port; the main telescopic jacking oil cylinder 7 is connected with the multi-path hydraulic control valve 3, and the main telescopic jacking oil cylinder 7 is started by pulling the multi-path hydraulic control valve 3 to push the sliding frame 5 to insert a middle sleeve or a small sleeve to be installed into an installation position in the air port; simultaneously installing a middle sleeve tool 8 and a small sleeve tool 9 to tightly push against a vibration head of the hydraulic vibrator 6; the hydraulic vibrator 6 is connected with the multi-path hydraulic control valve 3, so that the multi-path hydraulic control valve 3 is pulled to start the hydraulic vibrator 6, the hydraulic vibrator 6 performs impact vibration on the installation middle sleeve tooling 8 and the installation small sleeve tooling 9, the installation middle sleeve tooling 8 and the installation small sleeve tooling 9 tightly push the middle sleeve or the small sleeve, the hydraulic vibrator 6 is matched with the main telescopic jacking oil cylinder 7 for use, and finally, the small sleeve or the middle sleeve is tightly pushed and installed in place; the stopping oil cylinder 10 is connected with the multi-path hydraulic control valve 3, so that the stopping oil cylinder 10 is started by pulling the multi-path hydraulic control valve 3, the telescopic rod of the stopping oil cylinder 10 extends out, and the stopping device 11 is pushed to fall and prop against the ground.
The mounting machine head 4 is connected with the frame fork 12 in a quick connection manner, and can be quickly dismounted and mounted. The hydraulic vibrator 6, the main telescopic jacking oil cylinder 7 and the backstop oil cylinder 10 are connected with hydraulic pipelines of the multi-path hydraulic control valve 3 through hydraulic quick connectors, and can be quickly disassembled and assembled. The power sources of the hydraulic vibrator 6, the main telescopic jacking oil cylinder 7 and the stopping oil cylinder 10 are provided by a hydraulic pipeline system connected with the hydraulic main pump 2. The middle sleeve mounting tool 8 and the small sleeve mounting tool 9 penetrate into the sliding frame 5 in a detachable mode, so that the small sleeve mounting tool 9 can be detached when the middle sleeve mounting tool is mounted, and the middle sleeve mounting tool is not affected.
The utility model discloses a mounting plate's of all-hydraulic tuyere small envelope, well cover loader working process as follows:
1. and opening the mounting machine of the full-hydraulic tuyere small sleeve and middle sleeve loader to the front of the tuyere corresponding to the small sleeve or the middle sleeve to be mounted.
2. The multi-path hydraulic control valve 3 is pulled to start the main telescopic jacking oil cylinder 7 to push the sliding frame 5 to insert the middle sleeve or the small sleeve to be installed into the installation position in the air port; simultaneously installing a middle sleeve tool 8 and a small sleeve tool 9 to tightly push against a vibration head of the hydraulic vibrator 6; the multi-path hydraulic control valve 3 is pulled to extend the retaining oil cylinder 10, and the retaining device 11 is pushed to fall and prop against the ground; the hydraulic vibrator 6 is started by pulling the multi-path hydraulic control valve 3, the middle sleeve or the small sleeve is tightly jacked through impact rapping of the middle sleeve mounting tool 8 and the small sleeve mounting tool 9, the middle sleeve or the small sleeve is matched with the main telescopic jacking oil cylinder 7 for use, and finally the small sleeve or the middle sleeve is tightly jacked and mounted in place. And withdrawing the full-hydraulic tuyere small sleeve and the full-hydraulic tuyere medium sleeve mounting machine in the full-hydraulic tuyere small sleeve and full-hydraulic tuyere medium sleeve loader from the working site, and finishing the work of mounting the small sleeve and the full sleeve.
It should be noted that the above mentioned embodiments and embodiments are intended to demonstrate the practical application of the technical solution provided by the present invention, and should not be interpreted as limiting the scope of the present invention. Various modifications, equivalent substitutions and improvements will occur to those skilled in the art and are intended to be within the spirit and scope of the present invention. The protection scope of the present invention is subject to the appended claims.