CN210458211U

CN210458211U - Saccharification jar is used in oligosaccharide production

Info

Publication number: CN210458211U
Application number: CN201921086708.8U
Authority: CN
Inventors: 孙建光; 孙建辉; 孙建军; 孙晓燕; 孔永利; 宋家富; 汤长征
Original assignee: MENGZHOU GOLDEN CORN CO Ltd
Current assignee: MENGZHOU GOLDEN CORN CO Ltd
Priority date: 2019-07-12
Filing date: 2019-07-12
Publication date: 2020-05-05
Anticipated expiration: 2029-07-12

Abstract

The utility model discloses a saccharification tank for oligosaccharide production, wherein a stirring component is arranged inside a tank body, and a heating jacket is arranged outside the tank body; the tank body is formed by connecting an upper cover body and a lower tank body through flanges; the upper end surface of the upper cover body is provided with a feeding pipe, a water inlet pipe and two mounting pipes; ultraviolet sterilization components are arranged in the mounting pipes; the ultraviolet sterilization component comprises a tubular lampshade, a cover plate, a screw lamp holder and an ultraviolet sterilization lamp; the stirring component comprises a rotating shaft, a spiral stirring blade, a U-shaped stirring piece and a driving motor. The utility model has simple structure and convenient operation; the ultraviolet sterilization component is convenient for sterilizing the interior of the tank body; the stirring component can fully and uniformly stir the materials in the tank body, so that the quality of the produced product is improved; the movable paddle and the U-shaped frame are detachably connected, the worn movable paddle can be replaced periodically, or the movable paddle with different sizes or inclination angles can be replaced according to requirements, and the use is more flexible.

Description

Saccharification jar is used in oligosaccharide production

Technical Field

The utility model relates to the technical field of food processing, especially relate to a saccharification jar is used in oligosaccharide production.

Background

The oligosaccharide is a novel functional sugar source, integrates nutrition, health care and food therapy, and is widely applied to the fields of food, health care products, beverages, medicines, feed additives and the like. At present, there are more than ten kinds of oligosaccharide products all over the world. Except a few oligosaccharides such as soybean oligosaccharide and stachyose, most of the oligosaccharides are produced by an enzyme method, and are generally synthesized by catalyzing simple disaccharides such as lactose and sucrose as substrates by transferase; or liquefying polysaccharides such as starch, inulin, xylan, etc., and saccharifying with enzyme.

In the process of preparing oligosaccharides, saccharification is an important process, and a saccharification tank is used as a reaction vessel in the saccharification process. In the saccharification process, the saccharification tank has the problems of low stirring efficiency and insufficient stirring, so that incomplete saccharification is caused, and the prepared saccharification liquid has the defects of turbidity, poor fluidity, high impurity rate and the like, thereby bringing serious influence on the quality of products. Most of processed oligosaccharides are edible, so the hygienic requirements on the production process are strict, the saccharifying tank uses enzyme and liquefied starch in the saccharifying process, if mixed with mixed bacteria or other pollutants, the saccharifying tank is easy to pollute, and therefore the regular disinfection of the used saccharifying tank is very important, but the disinfection and sterilization of the inner part of the saccharifying tank body in the prior art are complicated, and the maintenance efficiency is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the prior technical problem and provide a saccharification tank for oligosaccharide production.

In order to achieve the purpose, the utility model is implemented according to the following technical scheme:

a saccharification tank for oligosaccharide production is characterized in that a stirring component is arranged inside a tank body of the saccharification tank, and a heating jacket is arranged outside the tank body; the tank body is formed by connecting an upper cover body and a lower tank body through flanges;

the upper end surface of the upper cover body is a plane; the upper end surface is provided with a feed pipe, a water inlet pipe and two mounting pipes; the mounting pipes are symmetrically distributed on the upper end surface; ultraviolet sterilization components are arranged in the mounting pipes; the bottom of the lower tank body is provided with a discharge hole;

the ultraviolet sterilization component comprises a tubular lampshade, a cover plate, a screw lamp holder and an ultraviolet sterilization lamp; the tubular lampshade is provided with an outer edge; the diameter of the tubular lampshade is matched with the inner diameter of the mounting tube; the length of the tubular lampshade is greater than the height of the mounting tube; the size of the cover plate is matched with the upper end of the tubular lampshade; the screw lamp holder penetrates and is fixed on the cover plate; the ultraviolet sterilizing lamp is in threaded connection with the screw lamp holder; the tubular lampshade is inserted into the mounting tube; a sealing gasket is arranged between the outer edge of the tubular lampshade and the mounting tube; the ultraviolet sterilization lamp arranged on the cover plate extends into the tubular lampshade, and the cover plate is positioned above the tubular lampshade; the cover plate, the tubular lampshade and the sealing gasket are fixed on the mounting tube through bolts;

the stirring assembly comprises a rotating shaft, a spiral stirring blade, a U-shaped stirring piece and a driving motor; the rotating shaft penetrates through the upper cover body; the spiral stirring blade is fixedly arranged at the lower end of the rotating shaft; the U-shaped stirring piece is provided with a downward opening and is fixed at the upper end of the rotating shaft;

the U-shaped stirring piece comprises a U-shaped frame and movable blades; a plurality of mounting holes are distributed on the vertical part of the U-shaped frame at equal intervals; the movable paddle comprises a connecting plate and a paddle; the paddle is obliquely fixed on the connecting plate; the connecting plate is provided with a connecting hole matched with the mounting hole; the movable paddle is fixedly arranged on the inner side of the vertical part of the U-shaped frame through a bolt; the paddle is obliquely directed to the rotating shaft;

the driving motor is arranged at the upper end of the rotating shaft and drives the rotating shaft to rotate.

Preferably, the tubular lampshade is made of transparent glass fiber reinforced plastic; and a shading adhesive tape is stuck on the upper part of the inner wall of the tubular lampshade.

Preferably, there are at least three movable paddles; the movable blades are distributed on the inner side of the U-shaped frame in a left-right staggered manner.

The utility model discloses an action principle:

the utility model discloses an upper end face of going up the lid is provided with inlet pipe, inlet tube and two installation pipes. The inlet pipe is used for the relevant inside input material that carries, and the inlet tube can be adding water to the jar internal, perhaps adds water to jar internal when the jar body needs to wash and soaks the clearance to jar internal portion. The mounting tube is provided for facilitating the mounting of the uv sterilizing module.

The ultraviolet sterilization component comprises a tubular lampshade, a cover plate, a screw lamp holder and an ultraviolet sterilization lamp. Wherein the screw lamp holder and the ultraviolet sterilizing lamp are commonly used in the prior art, and the technical personnel in the field can select the required specifications of the ultraviolet sterilizing lamp and the screw lamp holder according to the requirements. The screw lamp holder is provided with an electric wire which can be communicated and connected with electricity. The tubular lampshade, the cover plate and the mounting pipe are fixedly connected through bolts. A sealing gasket is arranged between the tubular lampshade and the mounting tube to play a role of sealing; the shading adhesive tape is adhered to the upper portion of the inner wall of the tubular lampshade, ultraviolet rays are prevented from penetrating through the transparent tubular lampshade and irradiating the sealing gasket, aging of the sealing gasket is avoided, the service time of the sealing gasket is prolonged, and the phenomenon that pollutants enter the tank body to influence the saccharification process due to aging of the sealing gasket is avoided. The shading adhesive tape belongs to the existing adhesive tape in the prior art, and can be directly used and adhered to the inside of a tubular lampshade. The electric connection mode of the ultraviolet sterilizing lamp belongs to the prior art, and is not described in detail herein. The utility model discloses an ultraviolet sterilization subassembly use the bolt fastening on installing the pipe, conveniently dismantle the change. The utility model discloses an ultraviolet sterilization subassembly can take effect when jar body needs clearance. Saccharification jar when the clearance, can let in the clear water to jar internal through the inlet tube, then open the water that stirs the subassembly and stir jar, open ultraviolet sterilizing lamp at the stirring in-process, the disinfection while wasing, can also open the heating jacket when necessary and improve jar internal temperature, make things convenient for jar internal residual material to dissolve in water. After the liquid in the tank is discharged after the cleaning is finished, the ultraviolet sterilizing lamp can be continuously started to thoroughly sterilize the interior of the tank.

The stirring component comprises a rotating shaft, a spiral stirring blade, a U-shaped stirring piece and a driving motor. Spiral stirring vane installs at the pivot lower extreme, can be with the rotatory middle part of jar body of carrying of the material that is close to jar body bottom at rotatory in-process, stirs through U type stirring piece again, can be that whole stirring process is more abundant even. The U-shaped stirring part comprises a U-shaped frame and movable blades, the movable blades are fixedly installed in installation holes in the U-shaped frame through bolts, and the number of the movable blades can be installed according to use requirements. The movable paddle and the U-shaped frame are detachably connected, and the worn movable paddle can be replaced periodically; or the movable blades with different sizes or inclination angles can be replaced according to the requirements, so that the use is more flexible.

The utility model has the advantages that:

the utility model has simple structure and convenient operation; the upper cover body is provided with the ultraviolet sterilization component, so that the inner part of the tank body can be conveniently sterilized; the stirring component can fully and uniformly stir the materials in the tank body, so that the quality of the produced product is improved; the movable paddle and the U-shaped frame are detachably connected, the worn movable paddle can be replaced periodically, or the movable paddle with different sizes or inclination angles can be replaced according to requirements, and the use is more flexible.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of the upper cover of FIG. 1;

FIG. 3 is a cross-sectional view taken along line E-E of FIG. 1;

fig. 4 is a partial enlarged view of fig. 1F.

In the figure: 1. a heating jacket; 2. an upper cover body; 3. a tank body is arranged; 4. a feed pipe; 5. a water inlet pipe; 6. installing a pipe; 7. a discharge port; 8. a tubular lamp shade; 9. a cover plate; 10. a screw lamp holder; 11. an ultraviolet sterilizing lamp; 12. an outer edge; 13. sealing gaskets; 14. a light-shielding tape; 15. a rotating shaft; 16. a helical mixing blade; 17. a drive motor; 18. a U-shaped frame; 19. a movable paddle; 20. a vertical portion; 21. mounting holes; 22. a connecting plate; 23. a paddle; 24. connecting holes; 25. and an upper end surface.

Detailed Description

The invention will be further described with reference to the drawings and specific embodiments, illustrative embodiments and description of which are provided herein to explain the invention, but not as a limitation thereof.

As shown in FIGS. 1 to 4, a saccharification tank for oligosaccharide production, in which a stirring member is provided inside the tank body and a heating jacket 1 is provided outside the tank body; the tank body is formed by connecting an upper cover body 2 and a lower tank body 3 through flanges.

The upper end surface 25 of the upper cover body 2 is a plane; the upper end surface 25 is provided with a feed pipe 4, a water inlet pipe 5 and two mounting pipes 6; the mounting tubes 6 are symmetrically distributed on the upper end surface 25; ultraviolet sterilization components are arranged in the mounting pipes 6; the bottom of the lower tank body 3 is provided with a discharge hole 7.

The ultraviolet sterilization component comprises a tubular lampshade 8, a cover plate 9, a screw lamp holder 10 and an ultraviolet sterilization lamp 11. The tubular lampshade 8 is provided with an outer edge 12; the diameter of the tubular lampshade 8 is matched with the inner diameter of the mounting tube 6; the length of the tubular lampshade 8 is greater than the height of the mounting tube 6; the size of the cover plate 9 is matched with the upper end of the tubular lampshade 8; the screw lamp holder 10 is fixed on the cover plate 9 in a penetrating way; the ultraviolet sterilization lamp 11 is in threaded connection with the screw lamp holder 10; the tubular lampshade 8 is inserted into the mounting tube 6; a sealing gasket 13 is arranged between the outer edge 12 of the tubular lampshade 8 and the mounting tube 6; an ultraviolet sterilization lamp 11 arranged on the cover plate 9 extends into the tubular lampshade 8, and the cover plate 9 is positioned above the tubular lampshade 8; the cover plate 9, the tubular lampshade 8 and the sealing gasket 13 are fixed on the mounting tube 6 through bolts. The tubular lampshade 8 is made of transparent glass fiber reinforced plastic; the upper part of the inner wall of the tubular lampshade 8 is stuck with a shading adhesive tape 14.

The stirring component comprises a rotating shaft 15, a spiral stirring blade 16, a U-shaped stirring piece and a driving motor 17. The rotating shaft 15 penetrates through the upper cover body 2; the spiral stirring blade 16 is fixedly arranged at the lower end of the rotating shaft 15; the U-shaped stirring piece is opened downwards and is fixed at the upper end of the rotating shaft 15.

The U-shaped stirring piece comprises a U-shaped frame 18 and four movable blades 19; a plurality of mounting holes 21 are distributed on the vertical part 20 of the U-shaped frame 18 at equal distance; the movable paddle 19 comprises a connecting plate 22 and a paddle 23; the paddle 23 is obliquely fixed on the connecting plate 22; the connecting plate 22 is provided with a connecting hole 24 matched with the mounting hole 21; the movable blades 19 are fixedly arranged on the inner side of the vertical part 20 of the U-shaped frame 18 through bolts and are distributed on the inner side of the U-shaped frame 18 in a left-right staggered manner; the paddle 23 is obliquely directed to the rotation shaft 15.

The driving motor 17 is installed at the upper end of the rotating shaft 15 and drives the rotating shaft 15 to rotate.

The technical scheme of the utility model is not limited to the restriction of above-mentioned specific embodiment, all according to the utility model discloses a technical scheme makes technical deformation, all falls into within the protection scope of the utility model.

Claims

1. A saccharification tank for oligosaccharide production is characterized in that a stirring component is arranged inside a tank body of the saccharification tank, and a heating jacket is arranged outside the tank body; the tank body is formed by connecting an upper cover body and a lower tank body through flanges; the method is characterized in that:

2. The saccharification tank for oligosaccharide production according to claim 1, wherein the saccharification tank comprises: the tubular lampshade is made of transparent glass fiber reinforced plastic; and a shading adhesive tape is stuck on the upper part of the inner wall of the tubular lampshade.

3. The saccharification tank for oligosaccharide production according to claim 1, wherein the saccharification tank comprises: at least three movable blades are arranged; the movable blades are distributed on the inner side of the U-shaped frame in a left-right staggered manner.