CN210453171U - Gypsum board forming device - Google Patents
Gypsum board forming device Download PDFInfo
- Publication number
- CN210453171U CN210453171U CN201920471973.1U CN201920471973U CN210453171U CN 210453171 U CN210453171 U CN 210453171U CN 201920471973 U CN201920471973 U CN 201920471973U CN 210453171 U CN210453171 U CN 210453171U
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- forming
- gypsum board
- line
- forming line
- broaching
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Abstract
The utility model discloses a gypsum board forming device, which comprises a frame, a forming assembly and a broaching assembly, wherein the forming assembly comprises a first forming line, a second forming line, a third forming line and a fourth forming line which are arranged on the frame, gypsum slurry enters from a slurry inlet end and is filled in a gypsum board forming space defined by four forming lines; the broaching assembly comprises a broaching motor and a rotating roller, the broaching motor drives the rotating roller to continuously rotate in a forming space filled with gypsum slurry, and holes are broached in the center of the gypsum board. And cooling and forming in the process of conveying the gypsum slurry by forward movement of the four forming lines.
Description
Technical Field
The utility model relates to a gypsum board production technical field, concretely relates to silica gypsum board forming device.
Background
The gypsum board is made of building gypsum as a main raw material, is a building material with light weight, high strength, small thickness, convenient processing, good performances of sound insulation, heat insulation, fire prevention and the like, and is one of novel light boards which are mainly developed at present. Gypsum boards have been widely used for interior partition walls, wall covering panels, ceilings, sound absorbing panels, floor base boards, and various decorative boards of various buildings such as houses, office buildings, shops, hotels, and industrial plants.
In some special applications, for example, sound-absorbing boards, holes need to be formed in the surfaces of gypsum boards, but gypsum boards with holes are difficult to form, most of existing gypsum boards with holes are manufactured by using a mold manually, the concrete pouring details are that a plurality of shells are assembled into gypsum board grooves with corresponding shapes through bolts, then slurry is poured into the gypsum board grooves, if holes need to be machined, perforated rods are inserted into the slurry, after the slurry is solidified, the perforated rods are pulled out, and the shells are disassembled to obtain the gypsum boards, wherein the perforating mode aims at gypsum boards with large hole diameters and thick board thicknesses; aiming at the gypsum board with smaller aperture and thinner board thickness, uniform perforated rods are integrally arranged on the shell, and after the slurry is solidified, the shell is detached to obtain the gypsum board; these two kinds of modes of processing foraminiferous gypsum board all need a large amount of manual works and work load, and machining efficiency is very low, and the distance between the shell has the error easily in addition for the thickness of gypsum board difference behind the meeting, thereby influence the construction. Generally, the existing forming device has high labor intensity, low production efficiency and poor quality control.
SUMMERY OF THE UTILITY MODEL
In view of the above-described deficiencies or inadequacies in the prior art, it would be desirable to provide a silica paste sheet forming apparatus.
In order to overcome the deficiency of the prior art, the utility model provides a technical scheme is:
in a first aspect, the present invention provides a gypsum board forming apparatus, which is characterized in that: the forming assembly comprises a first forming line, a second forming line, a third forming line and a fourth forming line which are arranged on the rack, the first forming line, the second forming line, the third forming line and the fourth forming line are sequentially arranged on the upper surface, the lower surface, the left surface and the right surface of a gypsum board and jointly enclose a forming space of the gypsum board, and a slurry inlet end with an upward opening is formed at one end of the forming space; the hole drawing assembly comprises a hole drawing motor and a rotating roller, the hole drawing motor and the rotating roller are both arranged on the rack, and the hole drawing motor and the rotating roller are arranged at positions close to the slurry inlet end; the rotating roller comprises a first section and a second section, wherein the first section extends into the forming space of the gypsum board, and the second section is connected with the broaching motor.
Further, the hole drawing assembly comprises a plurality of rotating rollers, the rotating rollers are arranged in a row in the forming space of the gypsum board, and the arrangement surface of the rotating rollers is parallel to the upper surface and the lower surface of the gypsum board; the plurality of rotating rollers are in transmission connection.
Furthermore, a first section of each rotating roller is provided with a broaching blade, and the rotating directions of the broaching blades on two adjacent rotating rollers are opposite.
Furthermore, a second section of the rotating rollers is provided with a transmission gear, the transmission gear on the second section is in transmission connection with the broaching motor, and the plurality of rotating rollers are in transmission connection through the transmission gears arranged on the second sections.
Furthermore, a vibration device is arranged at one end, close to the slurry inlet end, of the first forming line, the vibration device comprises a support rod, a vibration plate and a vibration motor, the vibration plate is installed on the support rod, and the vibration motor is fixedly arranged on the vibration plate.
Further, the vibration device further comprises a damping spring, and the damping spring is arranged at the joint of the vibration plate and the support rod.
Further, the forming assembly comprises two groups of first forming lines, and the two groups of first forming lines are arranged on the upper surface of the gypsum board at intervals.
Further, the first forming line, the second forming line, the third forming line and the fourth forming line are all conveyor belt equipment.
Furthermore, a scraper used for cleaning a conveyor belt on the conveyor belt equipment is arranged on the mounting frame, the scraper is arranged on the outer side of the conveyor belt, and an included angle of 30-60 degrees is formed between the scraper and the conveying surface of the conveyor belt.
Compared with the prior art, the beneficial effects of the utility model are that:
the gypsum board forming device comprises a frame, a forming assembly and a broaching assembly, wherein the forming assembly comprises a first forming line, a second forming line, a third forming line and a fourth forming line which are arranged on the frame, gypsum slurry enters from a slurry inlet end and is filled in a gypsum board forming space defined by four forming lines; the broaching assembly comprises a broaching motor and a rotating roller, the broaching motor drives the rotating roller to continuously rotate in a forming space filled with gypsum slurry, and holes are broached in the center of the gypsum board. And cooling and forming in the process of conveying the gypsum slurry by forward movement of the four forming lines.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention without limitation. It is obvious that the drawings in the following description are only some embodiments, and that for a person skilled in the art, other drawings can be derived from them without inventive effort. In the drawings:
fig. 1 is a three-dimensional structure diagram provided in a first embodiment of an embodiment of the present invention;
fig. 2 is another perspective structural view provided in the first embodiment of the present invention;
fig. 3 is a perspective structural view provided in a second embodiment of the present invention;
fig. 4 is a three-dimensional structure diagram provided in a third embodiment of the present invention;
fig. 5 is a partial schematic view of a forming line provided by an embodiment of the present invention.
In the figure: 1-a frame, 2-a forming assembly, 3-a hole drawing assembly, 4-a vibrating device, 21-a first forming line, 22-a second forming line, 23-a third forming line, 24-a fourth forming line, 31-a hole drawing motor, 32-a rotating roller, 33-a hole drawing blade, 34-a transmission gear, 41-a support rod, 42-a vibrating plate, 43-a vibrating motor, 44-a damping spring, 51-a transmission motor, 52-a transmission belt, 53-a mounting frame, 54-a scraper and 6-a grouting device.
It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept by those skilled in the art with reference to specific embodiments.
Detailed Description
The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and are not limiting of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
As mentioned in the background art, the mould shell is made earlier to the foraminiferous gypsum board of current, then pours the thick liquids in the mould shell, inserts the perforating pole in to the thick liquids again, treats that the thick liquids solidifies the back, takes out the perforating pole and dismantles the mould shell again and obtain the gypsum board, needs a large amount of manual works and work load, and machining efficiency is very low, and distance between the shell has the error easily in addition for the thickness of gypsum board difference behind the meeting, thereby influences the construction. Generally, the existing forming device has high labor intensity, low production efficiency and poor quality control.
The utility model provides a gypsum board forming device, including frame 1, shaping subassembly 2 and trompil subassembly 3, shaping subassembly 2 is including installing first shaping line 21, second shaping line 22, third shaping line 23 and fourth shaping line 24 in frame 1, first shaping line 21, second shaping line 22, third shaping line 23 and fourth shaping line 24 are established respectively four sides of gypsum board enclose into the shaping space of gypsum board jointly, are formed with the thick liquids admission end that the opening is up at the one end in shaping space (shown in the figure first shaping line 21 with second shaping line 22 staggers in the fore-and-aft direction of one end and form the thick liquids admission end); the broaching assembly 3 comprises a broaching motor 31 and a rotating roller 32, the broaching motor 31 and the rotating roller 32 are both arranged on the rack 1, and the broaching motor 31 and the rotating roller 32 are arranged at positions close to the slurry inlet end; the rotating roller 32 comprises a first section extending into the gypsum board forming space and a second section connected to the broaching motor 31.
The first forming line 21 is provided on the upper surface of the gypsum board, the second forming line 22 is provided on the lower surface of the gypsum board, the third forming line 23 is provided on the left side surface of the gypsum board, and the fourth forming line 24 is provided on the right side surface of the gypsum board, respectively. Thus, the four surfaces of the gypsum board are dynamically press-molded by the four molding lines, and the gypsum board is conveyed.
The top of shaping subassembly 2 is equipped with grouting device 6, and the gypsum thick liquid is by establishing at 6 inflow thick liquids of shaping device grouting device and getting into the end to be full of the gypsum board shaping space that four shaping lines enclose, the hole-drawing motor 31 drives live-rollers 32 and constantly rotates in the shaping space that is full of the gypsum thick liquid, pull out the hole at the gypsum board center when stirring the gypsum thick liquid, at four shaping lines forward motion conveying gypsum thick liquid in-process cooling, shaping.
As an embodiment, the hole drawing assembly 3 includes a plurality of rotating rollers 32, the plurality of rotating rollers 32 are arranged in a row in the forming space of the gypsum board, and the arrangement surface of the plurality of rotating rollers 32 is parallel to the upper and lower surfaces of the gypsum board; the plurality of turning rollers 32 are drivingly connected.
It should be noted that a plurality of rotating rollers 32 are uniformly arranged in the forming space of the gypsum board, and the size of each rotating roller is uniform. Rotate the rod and constantly rotate when cooling down the shaping, avoid causing hard damage to the gypsum board, guarantee more easily simultaneously and draw the uniformity of hole size.
In an embodiment, a first section of each rotating roller 32 is provided with a drawing hole blade 33, and the rotation directions of the drawing hole blades 33 on two adjacent rotating rollers are opposite.
Set up trompil blade 33 on the one hand and can strengthen the stirring effect of rotating the rod to the gypsum thick liquid, on the other hand can further guarantee the reliability in trompil.
In an embodiment, a transmission gear 34 is disposed on a second segment of the rotating rollers 32, the transmission gear 34 on the second segment is in transmission connection with the broaching motor 31, and the plurality of rotating rollers 32 are in transmission connection through the transmission gear 34 disposed on each second segment.
It should be noted that the transmission gear 34 is provided with a connecting portion, and the connecting portion is connected with the output shaft of the broaching motor 31 through a chain or a belt.
As an embodiment, an end of the first forming line 21 near the slurry inlet end is provided with a vibration device 4, the vibration device 4 includes a support rod 41, a vibration plate 42, and a vibration motor 43, the vibration plate 42 is mounted on the support rod 41, and the vibration motor 43 is fixed on the vibration plate 42.
It should be noted that, the vibration plate 42 contacts with the surface of the gypsum slurry, and the vibration motor 43 drives the vibration plate 42 to vibrate, so as to apply vibration to the gypsum slurry, destroy the air bubbles on the surface of the gypsum slurry, facilitate the air bubbles to be discharged, and optimize the surface quality.
As an embodiment, the vibration device 4 further includes a damping spring 44, and the damping spring 44 is disposed at a connection between the vibration plate 42 and the support rod 41.
Vibrating device 4 passes through damping device and support fixed connection, and damping device is used for absorbing vibrations, prevents to drive the forming device vibration and leads to the gypsum thick liquid from the gap seepage.
As an embodiment, the forming assembly 2 comprises two sets of first forming wires 21, and the two sets of first forming wires 21 are arranged at intervals on the upper surface of the gypsum board.
The gypsum slurry is primarily shaped in the first group of first shaping lines 21, however, a large amount of bubbles exist in the closed shaping space, the bubbles cannot be discharged, the surface quality of the gypsum board is seriously reduced, the gap between the two groups of shaping lines can balance pressure to discharge the bubbles, and the gypsum slurry is finally shaped in the second group of first shaping lines 21, so that the surface quality is optimized.
As an embodiment, the first forming line 21, the second forming line 22, the third forming line 23 and the fourth forming line 24 are conveyor belt devices, each of which is implemented to independently drive a respective conveyor belt 52 by a respective conveyor motor 51. Specifically, the second forming line 22, the third forming line 23 and the fourth forming line can be fixed on the frame 1 through the mounting frame 53, and the left and right ends of the first forming line are respectively fixed on the top of the third forming line 23 and the fourth forming line 24. It should be further noted that the specific composition structure of each of the four forming lines is not an innovative contribution of the present application, and those skilled in the art can use the existing conveyor belt equipment, and will not be described in detail herein.
In one embodiment, the mounting frame 53 is provided with a scraper 54 for cleaning the conveyor belt 52, the scraper 54 is arranged on the outer side of the conveyor belt 52, and the scraper 54 forms an included angle of 30-60 degrees with the conveying surface of the conveyor belt 52.
During the forward movement of the belts 52, the scrapers scrape off the gypsum slurry adhering to each belt 52, and the adhering matter is discharged to the outside of the forming line. The gypsum slurry can cause the surface quality of the finished product to be reduced and pits appear after the gypsum slurry is solidified on a forming line.
It should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and although the present invention has been disclosed with reference to the above preferred embodiment, but not to limit the present invention, any person skilled in the art can make some changes or modifications to equivalent embodiments without departing from the scope of the present invention, and any simple modification, equivalent change and modification made to the above embodiments by the technical spirit of the present invention still fall within the scope of the present invention.
Claims (9)
1. The utility model provides a gypsum board forming device which characterized in that: comprises a frame, a forming component and a broaching component,
the forming assembly comprises a first forming line, a second forming line, a third forming line and a fourth forming line which are arranged on the rack, the first forming line, the second forming line, the third forming line and the fourth forming line are sequentially arranged on the upper surface, the lower surface, the left surface and the right surface of a gypsum board and jointly form a forming space of the gypsum board, and a slurry inlet end with an upward opening is formed at one end of the forming space;
the hole drawing assembly comprises a hole drawing motor and a rotating roller, the hole drawing motor and the rotating roller are both arranged on the rack, and the hole drawing motor and the rotating roller are arranged at positions close to the slurry inlet end; the rotating roller comprises a first section and a second section, wherein the first section extends into the forming space of the gypsum board, and the second section is connected with the broaching motor.
2. The gypsum board forming apparatus of claim 1, wherein: the broaching assembly comprises a plurality of rotating rollers, the rotating rollers are arranged in a row in the forming space of the gypsum board, and the arrangement surfaces of the rotating rollers are parallel to the upper surface and the lower surface of the gypsum board; the plurality of rotating rollers are in transmission connection.
3. The gypsum board forming apparatus of claim 2, wherein: each first section of each rotating roller is provided with a broaching blade, and the rotating directions of the broaching blades on two adjacent rotating rollers are opposite.
4. The gypsum board forming apparatus of claim 2, wherein: and a transmission gear is arranged on the second section of the rotating rollers, the transmission gear on the second section is in transmission connection with the broaching motor, and the plurality of rotating rollers are in transmission connection through the transmission gears arranged on the second sections.
5. The gypsum board forming apparatus of claim 1, wherein:
and a vibration device is arranged at one end of the first forming line, which is close to the slurry inlet end, and comprises a support rod, a vibration plate and a vibration motor, wherein the vibration plate is arranged on the support rod, and the vibration motor is fixedly arranged on the vibration plate.
6. The gypsum board forming apparatus of claim 5, wherein: the vibration device further comprises a damping spring, and the damping spring is arranged at the joint of the vibration plate and the support rod.
7. The gypsum board forming apparatus of claim 1, wherein:
the forming assembly comprises two groups of first forming lines, and the two groups of first forming lines are arranged on the upper surface of the gypsum board at intervals.
8. The gypsum board forming apparatus of claim 1, wherein:
the first forming line, the second forming line, the third forming line and the fourth forming line are all conveyor belt equipment, and the conveyor belt equipment is installed on the rack through an installation rack.
9. The gypsum board forming apparatus of claim 8, wherein: the mounting frame is provided with a scraper used for cleaning a conveyor belt on conveyor belt equipment, the scraper is arranged on the outer side of the conveyor belt, and an included angle of 30-60 degrees is formed between the scraper and the conveying surface of the conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920471973.1U CN210453171U (en) | 2019-04-09 | 2019-04-09 | Gypsum board forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920471973.1U CN210453171U (en) | 2019-04-09 | 2019-04-09 | Gypsum board forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210453171U true CN210453171U (en) | 2020-05-05 |
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ID=70429644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920471973.1U Expired - Fee Related CN210453171U (en) | 2019-04-09 | 2019-04-09 | Gypsum board forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210453171U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110142845A (en) * | 2019-04-09 | 2019-08-20 | 四川科筑科技有限公司 | A kind of gypsum board forming device and plaster board production equipment |
-
2019
- 2019-04-09 CN CN201920471973.1U patent/CN210453171U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110142845A (en) * | 2019-04-09 | 2019-08-20 | 四川科筑科技有限公司 | A kind of gypsum board forming device and plaster board production equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200505 Termination date: 20210409 |