CN210449084U

CN210449084U - A prilling granulator for producing polymer packaging new material

Info

Publication number: CN210449084U
Application number: CN201921175538.0U
Authority: CN
Inventors: 包建国; 周光伦; 陈兵峰; 周文文; 郑愉; 赵泽阳
Original assignee: Hangzhou Lin'an Xinfeng Packaging Materials Co ltd
Current assignee: Hangzhou Lin'an Xinfeng Packaging Materials Co ltd
Priority date: 2019-07-24
Filing date: 2019-07-24
Publication date: 2020-05-05
Anticipated expiration: 2029-07-24

Abstract

The utility model discloses a prilling granulator for producing polymer packaging new material, one side fixedly connected with spiral of reducing gear box, the opposite side fixedly connected with motor of reducing gear box, the lower extreme fixed mounting of reducing gear box has the power box, the steerable feed hopper of upper end fixed surface of spiral is connected with, the front end fixed surface of power box installs the electric cabinet. A prilling granulator for producing polymer packaging new material, be equipped with spring-supported finished product filter mechanism and steerable feed hopper, can filter off-the-shelf defective material to a certain extent, increase the granulation rate of equipment, more practical, lifting means's performance, the effect of product is better, can also control the feed volume of funnel, the feeding is better even, promotes the output and the quality of product, prevents to get into the metal and leads to equipment to damage, brings better use prospect.

Description

A prilling granulator for producing polymer packaging new material

Technical Field

The utility model relates to a material granulation field, in particular to a prilling granulator for producing polymer packaging new material.

Background

The granulating device is a supporting device for assisting people in granulating powder, a screw extrusion granulator is firstly developed in Italy in the 30 th of the 20 th century and is developed rapidly in the early 70 th of the 60 th, in a dispersion which is mainly solid phase and coexists solid powder and liquid, the self-adhesiveness or additional adhesive of the dispersion is utilized, basic particles of the solid powder are mutually adhered and enlarged by a forced mode such as extrusion, gravity, centrifugal force, mechanical force, airflow impact force and the like, and a certain shape and uniform and concentrated particle group is formed.

The existing granulating device has certain defects when in use, firstly, the granulating rate of the device cannot reach one hundred percent, a certain amount of residual materials can be mixed in finished products of discharged materials, sorting is difficult, the working efficiency is reduced, meanwhile, the using performance of equipment is reduced, the use of people is not facilitated, in addition, the feeding of the granulating device is uniform, the phenomenon of material shortage or material excess cannot occur, the machine material eating speed and the material feeding speed are properly matched, otherwise, the quality and the yield of particles can be reduced, certain adverse effects are brought to the using process of people, and for the purpose, the granulating device for producing the novel polymer packaging material is provided.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a be not enough to prior art, the utility model provides a prilling granulator for producing polymer packaging new material possesses to a certain extent and filters off-the-shelf defective material, increases the granulation rate of equipment, and is more practical, lifting means's performance, the effect of product is better, the feeding volume of steerable funnel, the feeding is better even, promotes the output and the quality of product, prevents to get into advantages such as metal leads to equipment to damage, can effectively solve the problem in the background art.

(II) technical scheme

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a prilling granulator for producing polymer packaging new material, one side fixedly connected with spiral of reducing gear box, the opposite side fixedly connected with motor of reducing gear box, the lower extreme fixed mounting of reducing gear box has the power box, the outer fixed surface in upper end of spiral is connected with steerable feed hopper, the outer fixed surface in front end of power box installs the electric cabinet, the outer fixed surface in lower extreme of power box is connected with the supporting seat, the outer fixed surface in one side of spiral is connected with screw extrusion export, the surface in one side of screw extrusion export is provided with spring-supported finished product filtering mechanism.

Preferably, the spring support finished product filter mechanism comprises discharge baffle, finished product discharge gate, defective material filter screen, spring, base, discharge baffle is located the upper end surface of defective material filter screen, the finished product discharge gate is located the surface all around of defective material filter screen, the spring is located the lower extreme surface of defective material filter screen, the base is located the lower extreme surface of spring.

Preferably, steerable feed hopper comprises feed inlet, magnet, slide rail, handle, movable plate, funnel main part, the feed inlet is located the upper end surface of funnel main part, magnet is located the inner wall of funnel main part, movable plate is located the lower extreme surface of funnel main part, the slide rail is located the both sides of movable plate, the front end surface fixedly connected with handle of movable plate.

Preferably, through fixed block fixed connection between discharge baffle and the defective material filter screen, through fixed slot fixed connection between finished product discharge gate and the defective material filter screen, be provided with the fixed thread between defective material filter screen and the spring, through fixed thread fixed connection between defective material filter screen, base and the spring, the fixed thread is AG-12SR model, for resistant external compelling formula screw thread of turning round.

Preferably, through slide rail sliding connection between movable plate and the funnel main part, be provided with the screw between handle and the movable plate, through screw fixed connection between handle and the movable plate, the screw specification is M2.3, tooth pitch 0.4mm, and line footpath 1.98mm, through mechanical fixed connection between magnet and the funnel main part.

Preferably, a bearing is arranged between the motor and the reduction gearbox, the interior of the motor is movably connected with the outer surface of one side of the reduction gearbox through the bearing, the model of the bearing is NUP410ECM and belongs to a cylindrical roller bearing, the outer diameter of the bearing is 50mm, the motor is fixedly connected with the power supply box through bolts, the bolts are of inner hexagonal cylindrical heads GB70-85 and are made of alloy steel, the model of the motor is Y315S-2, the power is 110KW, the rotating speed is 3000r/min, and the vibration speed is 4.5 mm/s.

Preferably, the outer surface of the front end of the electric cabinet is provided with a control panel, the screw extrusion outlet is fixedly connected with the screw through a screw, and the screw is fixedly connected with the controllable feeding hopper through welding.

(III) advantageous effects

Compared with the prior art, the utility model provides a prilling granulator for producing polymer packaging new material possesses following beneficial effect:

1. this a prilling granulator for producing polymer packaging new material, can filter off-the-shelf defective material to a certain extent through spring-supported finished product filter mechanism, increase the granulation rate of equipment, and is more practical, lifting means's performance, the effect of product is better, be provided with fixed thread between defective material filter screen and the spring, can filter the defective material in the discharge gate finished product, lifting means's performance, the spring can make the filter screen have certain vibration effect, adopt compound spring's material, be by the compound elastomer as an organic whole of metal coil spring and rubber, collect metal spring and rubber spring's advantage in an organic whole, it is short to cross resonance district time, long service life, make things convenient for artificial shake filter screen more, more effectual separation to the defective material in the finished product, it is more smooth to make the ejection of compact simultaneously, and is simple and practical, the performance of the product that promotes.

2. This a prilling granulator for producing polymer packaging new material, can control the feeding volume of funnel through steerable feed hopper, the feeding is better even, promote the output and the quality of product, prevent that the entering metal from leading to equipment damage, through slide rail sliding connection between portable board and the funnel main part, can increase the smoothness nature of movable board activity, upper end surface at the slide rail is provided with three fixed fastener of group, fixed movable board that can be better, it is more practical, through mechanical fixed connection between magnet and the funnel main part, can prevent to a great extent that the device that the metal block admission gear leads to from damaging in the feeding, the condition of damage appears in the reduction device, whole prilling granulator simple structure, high durability and convenient operation, the effect of use is better for traditional mode.

Drawings

Fig. 1 is a schematic view of the overall structure of a granulating apparatus for producing a new material for polymer packaging.

Fig. 2 is a schematic structural diagram of a spring support finished product filtering mechanism in a granulating device for producing a new polymer packaging material.

Fig. 3 is a schematic structural view of a controllable feeding funnel in a granulating apparatus for producing a new polymer packaging material.

Fig. 4 is a schematic structural diagram of a slide rail in a granulating apparatus for producing a new polymer packaging material of the present invention.

In the figure: 1. a reduction gearbox; 2. the spring supports the finished product filtering mechanism; 3. a screw extrusion outlet; 4. spiraling; 5. A controllable feed hopper; 6. an electric motor; 7. an electric cabinet; 8. a power supply box; 9. a supporting seat; 21. a discharge baffle; 22. discharging a finished product; 23. a residual material filter screen; 24. a spring; 25. a base; 51. a feed inlet; 52. a magnet; 53. a slide rail; 54. a handle; 55. a movable plate; 56. a funnel body.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

As shown in fig. 1-4, a granulation apparatus for producing a new material for polymer packaging, one side of the reduction gearbox 1 is fixedly connected with a spiral 4, the other side of the reduction gearbox 1 is fixedly connected with a motor 6, the lower end of the reduction gearbox 1 is fixedly provided with a power box 8, the upper end of the spiral 4 is fixedly connected with a controllable feeding funnel 5, the front end of the power box 8 is fixedly provided with an electric cabinet 7, the lower end of the power box 8 is fixedly connected with a supporting seat 9, one side of the spiral 4 is fixedly connected with a screw extrusion outlet 3, and the outer surface of one side of the screw extrusion outlet 3 is provided with a spring support finished product filtering mechanism 2.

Further, the spring-supported finished product filtering mechanism 2 is composed of a discharging baffle 21, a finished product discharging port 22, a residual material filtering screen 23, a spring 24 and a base 25, the discharging baffle 21 is positioned on the outer surface of the upper end of the residual material filtering screen 23, the finished product discharging port 22 is positioned on the outer surface of the periphery of the residual material filtering screen 23, the spring 24 is positioned on the outer surface of the lower end of the residual material filtering screen 23, the base 25 is positioned on the outer surface of the lower end of the spring 24, the discharging baffle 21 is fixedly connected with the residual material filtering screen 23 through a fixing block, the discharging finished product can be prevented from splashing around, discharging of the discharging port is facilitated, the finished product discharging port 22 is fixedly connected with the residual material filtering screen 23 through a fixing clamping groove, separation between the discharged finished product and the residual material is facilitated, the granulation rate of the device is improved, use of, promote the performance of product, through fixed thread fixed connection between incomplete material filter screen 23, base 25 and the spring 24, fixed thread is AG-12SR model, for resistant the formula screw thread that compels outward of turning round, spring 24 can make the filter screen have certain vibration effect, makes things convenient for artificial filter screen shake more, more effectual separation to incomplete material in the finished product makes the ejection of compact more smooth simultaneously, simple and practical, and the product property nature of promotion can produce.

Furthermore, the controllable feeding funnel 5 is composed of a feeding hole 51, a magnet 52, a sliding rail 53, a handle 54, a movable plate 55 and a funnel main body 56, the feeding hole 51 is positioned on the outer surface of the upper end of the funnel main body 56, the magnet 52 is positioned on the inner wall of the funnel main body 56, the movable plate 55 is positioned on the outer surface of the lower end of the funnel main body 56, the sliding rail 53 is positioned on two sides of the movable plate 55, the handle 54 is fixedly connected on the outer surface of the front end of the movable plate 55, the movable plate 55 is in sliding connection with the funnel main body 56 through the sliding rail 53, the smoothness of the movement of the movable plate 55 can be improved, three groups of fixed clamping pieces are arranged on the outer surface of the upper end of the sliding rail 53, the movable plate 55 can be better fixed and more practical, a screw is arranged between the handle 54 and the movable plate 55, the handle 54 and the, the line footpath 1.98mm connects inseparabler, conveniently opens and shuts movable plate 55, through mechanical fixed connection between magnet 52 and the funnel main part 56, can prevent to a great extent that the device that the metal block admission device leads to from appearing in the feeding from damaging, reduces the condition that the device damaged to appear.

The working principle is as follows: the granulator is a molding machine which can manufacture materials into specific shapes, the materials are cooled by a cooling system and then enter the granulator to be rolled and cut into granules, the granules are convenient to package, a rolling feeding wheel is arranged on the granulator, the materials are automatically conveyed into the granulator under the driving of a motor 6, a rolling blade inside the granulator is cut off, before starting, the temperature is firstly raised for about four and fifty minutes, when the granulator normally works, the temperature of the granulator is kept stable and not suddenly raised or lowered, the feeding is uniform, the phenomenon of material shortage or excessive material can not occur, the feeding speed of the granulator is properly matched with the feeding speed, otherwise, the quality and the yield of the granules can be influenced, the utility model mainly comprises a spring support finished product filtering mechanism 2 and a controllable feeding funnel 5, a discharging baffle plate 21 is fixedly connected with a residual material filtering screen 23 through a fixed block, and the discharging finished product can be prevented from being splashed all around, the discharge of the discharge port is facilitated, the finished product discharge port 22 is fixedly connected with the residual material filter screen 23 through the fixed clamping groove, the separation between the discharged finished product and the residual material is facilitated, the granulation rate of the device is improved, the residual material filter screen 23 is arranged to filter the residual material in the discharged finished product, the use performance of the product is improved, the spring 24 can enable the filter screen to have a certain vibration effect, the shaking of the filter screen is more convenient for people to manually separate the residual material in the finished product, the discharging is more smooth, the device is simple and practical, the performance of the improved product is improved, the sliding rails 53 are arranged on two sides of the movable plate 55, the moving smoothness of the movable plate 55 can be improved, three groups of fixed clamping pieces are arranged on the outer surface of the upper end of the sliding rail 53, the movable plate 55 can be better fixed, the feeding is more uniform, the feeding speed can be adjusted, through mechanical fixed connection between magnet 52 and the funnel main part 56, can prevent to a great extent that the device that the metal block admission device leads to from damaging in the feeding, reduce the device and appear the condition of damaging, whole design simple and practical has promoted the performance of product to a certain extent.

It is noted that, herein, relational terms such as first and second (a, b, etc.) and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a prilling granulator for producing new material of polymer packaging, includes reducing gear box (1), its characterized in that: the improved filter box is characterized in that a spiral (4) is fixedly connected to one side of the reduction box (1), a motor (6) is fixedly connected to the other side of the reduction box (1), a power supply box (8) is fixedly mounted at the lower end of the reduction box (1), a controllable feeding funnel (5) is fixedly connected to the outer surface of the upper end of the spiral (4), an electric control box (7) is fixedly mounted on the outer surface of the front end of the power supply box (8), a supporting seat (9) is fixedly connected to the outer surface of the lower end of the power supply box (8), a screw extrusion outlet (3) is fixedly connected to the outer surface of one side of the spiral (4), and a spring supporting finished product filtering mechanism (2).

2. The granulating device for producing the new polymer packaging material as claimed in claim 1, wherein: spring-supported finished product filter mechanism (2) comprises discharge baffle (21), finished product discharge gate (22), defective material filter screen (23), spring (24), base (25), discharge baffle (21) is located the upper end surface of defective material filter screen (23), finished product discharge gate (22) are located the surface all around of defective material filter screen (23), spring (24) are located the lower extreme surface of defective material filter screen (23), base (25) are located the lower extreme surface of spring (24).

3. The granulating device for producing the new polymer packaging material as claimed in claim 1, wherein: steerable feed hopper (5) comprise feed inlet (51), magnet (52), slide rail (53), handle (54), movable plate (55), funnel main part (56), feed inlet (51) are located the upper end surface of funnel main part (56), magnet (52) are located the inner wall of funnel main part (56), movable plate (55) are located the lower extreme surface of funnel main part (56), slide rail (53) are located the both sides of movable plate (55), the front end surface fixedly connected with handle (54) of movable plate (55).

4. The granulating device for producing the new polymer packaging material as claimed in claim 2, wherein: through fixed block fixed connection between ejection of compact baffle (21) and defective material filter screen (23), through fixed slot fixed connection between finished product discharge gate (22) and defective material filter screen (23), be provided with fixed thread between defective material filter screen (23) and spring (24), through fixed thread fixed connection between defective material filter screen (23), base (25) and spring (24).

5. The granulating device for producing the new polymer packaging material as claimed in claim 3, wherein: the movable plate (55) is connected with the funnel main body (56) in a sliding mode through a sliding rail (53), a screw is arranged between the handle (54) and the movable plate (55), the handle (54) is fixedly connected with the movable plate (55) through the screw, and the magnet (52) is fixedly connected with the funnel main body (56) through machinery.

6. The granulating device for producing the new polymer packaging material as claimed in claim 1, wherein: a bearing is arranged between the motor (6) and the reduction gearbox (1), the interior of the motor (6) is movably connected with the outer surface of one side of the reduction gearbox (1) through the bearing, and the motor (6) is fixedly connected with the power supply box (8) through a bolt.

7. The granulating device for producing the new polymer packaging material as claimed in claim 1, wherein: the outer surface of the front end of the electric cabinet (7) is provided with a control panel, the screw extrusion outlet (3) is fixedly connected with the screw (4) through a screw, and the screw (4) is fixedly connected with the controllable feeding funnel (5) through welding.