CN210445630U - Feed additive production line - Google Patents

Feed additive production line Download PDF

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Publication number
CN210445630U
CN210445630U CN201920847230.XU CN201920847230U CN210445630U CN 210445630 U CN210445630 U CN 210445630U CN 201920847230 U CN201920847230 U CN 201920847230U CN 210445630 U CN210445630 U CN 210445630U
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feed additive
screening
bin
section
screen
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CN201920847230.XU
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Inventor
胡学华
胡学生
胡文锋
祁娇娇
曾凯斌
朱剑锋
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Bioforte Biotechnology Shenzhen Co ltd
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Bioforte Biotechnology Shenzhen Co ltd
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Abstract

The utility model relates to the technical field of additive production lines, and discloses a feed additive production line which comprises a raw material receiving working section, a crushing and stirring working section, a batching and mixing working section and a screening and packaging working section, wherein the screening and packaging working section comprises a granulator and a screening device; thus, the feed additive raw materials are only added into the feeding hopper, and the finished feed additive with high specification can be obtained by receiving, crushing, stirring, mixing ingredients, adding liquid acid, granulating and screening; the feed additive production line is high in automation degree and production efficiency, automatic addition of the liquid raw materials is achieved, the additive amount of the liquid raw materials is controlled conveniently and accurately, labor cost is effectively saved, and production cost of the feed additive can be reduced.

Description

Feed additive production line
Technical Field
The patent of the utility model relates to a technical field of additive production line particularly, relates to feed additive production line.
Background
The feed additive is a small amount or trace substance added in the production, processing and using processes of the feed, is a raw material inevitably used in the modern feed industry, and has obvious effects on enhancing the nutritive value of basic feed, improving the production performance of animals, ensuring the health of the animals, saving the feed cost, improving the quality of animal products and the like.
At present, the production process generally comprises the working procedures of material preliminary cleaning (including magnetic separation), material proportioning, crushing, mixing, granulating, drying (note: the livestock and poultry materials do not need to be dried), cooling, screening of the finished products and the like.
In the prior art, there is certain distance between every processing machine, and this makes to add man-hour to the fodder, need spend the manual work to carry the raw materials or the dose of manual control additive, consequently, has the problem that occupies more cost of labor in the feed additive production process.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a feed additive production line aims at solving prior art, occupies more cost of labor's problem in the feed additive production process.
The utility model is realized in such a way that the feed additive production line comprises a raw material receiving working section, a crushing and stirring working section, a batching and mixing working section and a screening and packaging working section; the raw material receiving section comprises: the cyclone dust collector comprises a feeding hopper and a cyclone dust collector arranged above the feeding hopper; the crushing and stirring section comprises: the feed hopper is arranged in the feeding hopper, a material bin to be crushed is arranged below the first stirrer, the first stirrer is connected with the material bin to be crushed through a discharging pipe, the crusher is arranged in the material bin to be crushed, and a spiral conveyor for conveying crushed feed additives is arranged at the bottom of the crusher; the ingredient mixing section comprises: the feed additive mixing bin and the liquid acid mixing bin are arranged in parallel, the liquid acid mixing bin is communicated with the feed additive mixing bin, a plurality of second stirrers are arranged above the feed additive mixing bin, material guide pipes and valves are arranged at the lower part of the feed additive mixing bin, two adjacent material guide pipes are converged into one output end, and the output ends are connected into the mixing bin; the screening and packaging workshop section comprises a granulator and a screening device, the granulator is arranged in the lower part of the mixing bin, the granulator is provided with a discharge port, a cooler is arranged at the discharge port, and the screening device is arranged below the discharge port.
Further, screening plant is including being the classifying screen that the high form slope of the low rear end in front end set up, the bottom of classifying screen is equipped with elastic construction, the last sharp vibrator that is equipped with of elastic construction, sharp vibrator can follow the length or the reciprocating vibration of width direction of the sifter face of classifying screen.
Further, the classifying screen comprises a screen surface and a surrounding wall surrounding the screen surface, the screen surface and the surrounding wall surround to form a screening bin with an upper end opening, and the rear end of the surrounding wall is arranged right opposite to the discharge hole; the classifying screen comprises a first-stage screen and a second-stage screen, wherein the first-stage screen and the second-stage screen are arranged from top to bottom according to the sequence, the screening bin is divided into a blanking chamber, a first-stage screening chamber and a second-stage screening chamber from top to bottom, and the sieve pores of the first-stage screen are larger than the sieve pores of the second-stage screen.
Further, the discharge hole is arranged at the rear end of the enclosing wall.
Further, first trompil and second trompil have respectively on the lateral wall of the front end of unloading room and one-level screening room, first trompil and second trompil dislocation arrangement, first trompil department is equipped with large granule material case, second trompil department is equipped with finished product material case, the second grade screening room is crushed aggregates material case.
Further, the material loading funnel is flaring form, and along from top to bottom direction, material loading funnel's bore reduces gradually.
Further, the granulator is connected with a feeding pipe, the feeding pipe comprises a vertical section and an inclined section, the vertical section and the inclined section are vertically arranged, the vertical section and the inclined section are integrally arranged, the upper end of the vertical section is in conduction connection with the inner seal of the granulator, the lower end of the vertical section is connected with the front end of the inclined section, and the discharge port is formed at the tail end of the inclined section.
Furthermore, a discharge channel is arranged in the material guide pipe, a first magnetic piece and a second magnetic piece are arranged along the cross section direction of the discharge channel, a first magnetic net is arranged in the middle of the first magnetic piece, and a second magnetic net is arranged in the middle of the second magnetic piece.
Further, the cyclone dust collector, the first stirrer, the second stirrer, the pulverizer, the screw conveyer, the liquid acid proportioning bin, the valve, the granulator, the cooler and the linear vibrator are electrically connected with the computer through the PLC respectively.
Furthermore, a plurality of mutually isolated bins are arranged in the mixing bin.
Compared with the prior art, the feed additive production line provided by the utility model can obtain the finished feed additive with high specification only by adding the raw material of the feed additive into the feeding funnel, receiving, crushing, stirring, mixing ingredients, adding liquid acid, granulating and screening; the feed additive production line is high in automation degree and production efficiency, automatic addition of the liquid raw materials is achieved, the additive amount of the liquid raw materials is controlled conveniently and accurately, labor cost is effectively saved, and production cost of the feed additive can be reduced.
Drawings
FIG. 1 is a schematic front view of a feed additive production line provided by the present invention;
FIG. 2 is an enlarged schematic view of part A of the feed additive production line provided by the present invention;
FIG. 3 is an enlarged schematic view of part B of the feed additive production line provided by the present invention;
FIG. 4 is a schematic front view of a discharge structure of a feed additive production line provided by the present invention;
fig. 5 is a schematic perspective view of a first magnetic member and a second magnetic member of a feed additive production line provided by the present invention;
fig. 6 is a schematic circuit connection diagram of the feed additive production line provided by the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The following describes the implementation of the present invention in detail with reference to specific embodiments.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present invention, it should be understood that if there are the terms "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of the description, but it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore the terms describing the positional relationship in the drawings are only for illustrative purposes and are not to be construed as limitations of the present patent, and those skilled in the art can understand the specific meanings of the terms according to specific situations.
Referring to fig. 1-6, the preferred embodiment of the present invention is shown.
The utility model provides a feed additive production line not only limits in feed additive's production, can also be used to the production of other additives.
The feed additive production line comprises a raw material receiving section, a crushing and stirring section, a batching and mixing section and a screening and packaging section; the raw material receiving section comprises: a loading hopper 110 and a cyclone 130 disposed above the loading hopper 110; the crushing and stirring section comprises: the feed grinder comprises a first stirrer and a grinder 120, wherein the first stirrer is arranged in a feeding hopper 110, a material bin to be ground is arranged below the first stirrer, the first stirrer is connected with the material bin to be ground through a discharging pipe, the grinder 120 is arranged in the material bin to be ground, and a spiral conveyor 150 for transmitting ground feed additives is arranged at the bottom of the grinder 120; the ingredient mixing section comprises: the feed additive proportioning bin 140 and the liquid acid proportioning bin 160 are arranged in parallel, the liquid acid proportioning bin 160 is communicated with the feed additive proportioning bin 140, a plurality of second stirrers are arranged above the feed additive proportioning bin 140, the lower part of the feed additive proportioning bin 140 is provided with material guide pipes 171 and a valve 172, two adjacent material guide pipes 171 are converged into one output end 173, and the output ends 173 are connected into the proportioning bin 170; the screening and packaging working section comprises a granulator 180 and a screening device, the granulator 180 is arranged at the lower part of the mixing bin 170, the granulator 180 is provided with a discharge port 190, a cooler is arranged at the discharge port 190, and the screening device is arranged below the discharge port 190.
According to the feed additive production line, the feed additive raw material 100 is added into the feeding hopper 110, and the high-specification finished feed additive can be obtained by receiving, crushing, stirring, mixing ingredients, adding liquid acid, granulating and screening; the feed additive production line is high in automation degree and production efficiency, automatic addition of the liquid raw materials is achieved, the additive amount of the liquid raw materials is controlled conveniently and accurately, labor cost is effectively saved, and production cost of the feed additive can be reduced.
The construction steps of the feed additive production line are as follows: firstly, feed additive raw materials are added into a feeding funnel 110, a cyclone dust collector 130 above the feeding funnel 110 can remove dust in the feeding process, a first stirrer is arranged in the feeding funnel 110 and is used for stirring and mixing the feed additive and transmitting the feed additive downwards, a material cabin to be crushed is arranged below the first stirrer, a crusher 120 is arranged in the material cabin to be crushed, the feed additive enters the material cabin to be crushed and is crushed, then the feed additive enters a feed additive proportioning bin 140 under the transmission of a screw conveyor 150, a liquid acid proportioning bin 160 is further connected around the proportioning bin 140, the liquid acid proportioning bin 160 is communicated with the feed additive proportioning bin 140, liquid acid is released from the liquid acid proportioning bin 160 and is stirred and mixed by a plurality of second stirrers arranged above the feed additive proportioning bin 140 and is discharged into a granulator 180 through a plurality of output ends 173, and after being cooled by the cooler, the feed additive is discharged from a discharge port 190, a screening device is arranged below the discharge port 190, and the feed additive particles meeting the specification are obtained after being screened by the screening device.
Screening plant is including being the classifying screen that the high form slope of the low rear end of front end set up, the bottom of classifying screen is equipped with elastic construction, the last sharp vibrator that is equipped with of elastic construction, the length or the reciprocating vibration of width direction of the sifter of classifying screen can be followed to sharp vibrator, and like this, when feed additive falls down by discharge gate 190, fall into the classifying screen that is the slope and arranges on, the sharp vibrator of classifying screen bottom lasts vibrations this moment, the less feed additive of granule alright drops by the sieve mesh of classifying screen, thereby the feed additive to the realization is separated not the big or small granule of difference.
Furthermore, the classifying screen comprises a screen surface and a surrounding wall surrounding the screen surface, the screen surface and the surrounding wall surround to form a screening bin with an upper end opening, and the rear end of the surrounding wall is arranged opposite to the discharge port 190; the classifying screen includes one-level screen cloth 210 and second grade screen cloth 211, and one-level screen cloth 210 and second grade screen cloth 211 are arranged according to the preface from top to bottom, separate the screening storehouse from top to bottom and are unloading room, one-level screening room and second grade screening room, and the sieve mesh of one-level screen cloth 210 is greater than the sieve mesh of second grade screen cloth 211 to sieve feed additive into large granule, tiny particle and normal granule.
The discharge port 190 is arranged at the rear end of the enclosing wall, the front end of the enclosing wall is low, the rear end of the enclosing wall is high, the feed additive falls into the rear end from the discharge port 190, the rear end of the feed additive rolls to the front end under the action of gravity, and the feed additive smaller than the sieve mesh can be more completely sieved while rolling, so that the product quality is improved.
Moreover, the side walls of the front ends of the blanking chamber and the primary screening chamber are respectively provided with a first opening 230 and a second opening 231, the first opening 230 and the second opening 231 are arranged in a staggered manner, the first opening 230 is provided with a large particle material box 220, the second opening 231 is provided with a finished product material box 221, and the secondary screening chamber is a crushed material box 222; the feed additive of large granule can't pass through the screening of one-level screen cloth 210, at this moment fall into large granule material case 220 by first trompil 230 roll under gravity and linear vibrator's effect, equally, after the feed additive of relative less granule passes through the screening of one-level screen cloth 210, fall into on second grade screen cloth 211, wherein the feed additive of less granule continues the whereabouts, fall into crushed aggregates material case 222, at this moment, the suitable finished product feed additive of size is selected out on the second grade screen cloth 211, roll into in finished product material case 221 by second trompil 231.
The feeding funnel 110 is flared, and the aperture of the feeding funnel 110 is gradually reduced along the direction from top to bottom, so that the raw material 100 of the feed additive is conveniently received and is not easy to spill.
Be connected with the conveying pipe on granulator 180, the conveying pipe is including being vertical section 200 and the slope section 201 that the slope was arranged, vertical section 200 is an organic whole with slope section 201 and arranges, the upper end of vertical section 200 and granulator 180's inside seal switch-on are connected, the front end of slope section 201 is connected to vertical section 200's lower extreme, discharge gate 190 forms the end at slope section 201, when feed additive falls from the opening, roll to the slope section 201 that is the slope and arranges, slope section 201 can effectively reduce feed additive's ejection of compact speed, make the ejection of compact more even stable, also make things convenient for subsequent connecing simultaneously.
The material guide pipe 171 is internally provided with a material discharge channel, a first magnetic part 240 and a second magnetic part 250 are arranged along the cross section direction of the material discharge channel, the middle part of the first magnetic part 240 is provided with a first magnetic net, the middle part of the second magnetic part 250 is provided with a second magnetic net, and the magnetic part is arranged at the material discharge port 190, so that when the feed additive is discharged, the metal in the feed additive can be completely adsorbed through twice filtration of the first magnetic part 240 and the second magnetic part 250, and a vibration sheet can be further installed on the first magnetic part 240 or the second magnetic part 250, so that the feed additive can be more comprehensively scanned and filtered by the first magnetic part 240 or the second magnetic part 250 which continuously vibrates in the material discharge process, the metal removal rate is greatly improved, and the material guide pipe has strong practicability.
The cyclone dust collector 130, the first stirrer, the second stirrer, the pulverizer 120, the screw conveyor 150, the liquid acid proportioning bin 160, the valve 172, the granulator 180, the cooler and the linear vibrator are electrically connected with a computer through a PLC respectively, and the computer can realize intelligent control of the components.
A plurality of mutually isolated bins are arranged in the mixing bin 170, and the bins cannot interfere with each other, so that when one of the bins fails, the adjacent bin cannot be interfered, and higher fault tolerance is achieved.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. The feed additive production line is characterized by comprising a raw material receiving working section, a crushing and stirring working section, a batching and mixing working section and a screening and packaging working section; the raw material receiving section comprises: the cyclone dust collector comprises a feeding hopper and a cyclone dust collector arranged above the feeding hopper; the crushing and stirring section comprises: the feed hopper is arranged in the feeding hopper, a material bin to be crushed is arranged below the first stirrer, the first stirrer is connected with the material bin to be crushed through a discharging pipe, the crusher is arranged in the material bin to be crushed, and a spiral conveyor for conveying crushed feed additives is arranged at the bottom of the crusher; the ingredient mixing section comprises: the feed additive mixing bin and the liquid acid mixing bin are arranged in parallel, the liquid acid mixing bin is communicated with the feed additive mixing bin, a plurality of second stirrers are arranged above the feed additive mixing bin, material guide pipes and valves are arranged at the lower part of the feed additive mixing bin, two adjacent material guide pipes are converged into one output end, and the output ends are connected into the mixing bin; the screening and packaging workshop section comprises a granulator and a screening device, the granulator is arranged in the lower part of the mixing bin, the granulator is provided with a discharge port, a cooler is arranged at the discharge port, and the screening device is arranged below the discharge port.
2. The feed additive production line of claim 1, wherein the screening device comprises a grading screen which is obliquely arranged with a front end lower and a rear end higher, an elastic structure is arranged at the bottom end of the grading screen, and a linear vibrator is arranged on the elastic structure and can vibrate in a reciprocating manner along the length direction or the width direction of the screen surface of the grading screen.
3. The feed additive production line of claim 2, wherein the classifying screen comprises a screen surface and a surrounding wall surrounding the screen surface, the screen surface and the surrounding wall surround to form a screening bin with an upper end opening, and the rear end of the surrounding wall is arranged right opposite to the discharge port; the classifying screen comprises a first-stage screen and a second-stage screen, wherein the first-stage screen and the second-stage screen are arranged from top to bottom according to the sequence, the screening bin is divided into a blanking chamber, a first-stage screening chamber and a second-stage screening chamber from top to bottom, and the sieve pores of the first-stage screen are larger than the sieve pores of the second-stage screen.
4. A feed additive manufacturing line as claimed in claim 3 wherein the discharge outlet is located at a rear end of the enclosing wall.
5. The feed additive production line of claim 4, wherein the side walls of the front ends of the blanking chamber and the primary screening chamber are respectively provided with a first opening and a second opening, the first opening and the second opening are arranged in a staggered manner, the first opening is provided with a large particle material box, the second opening is provided with a finished product material box, and the secondary screening chamber is a crushed material box.
6. A feed additive production line according to any one of claims 1 to 5 wherein the loading hopper is flared such that the diameter of the loading hopper decreases in a direction from top to bottom.
7. The feed additive production line of any one of claims 1 to 5, wherein a feeding pipe is connected to the granulator, the feeding pipe comprises a vertical section and an inclined section, the vertical section and the inclined section are vertically arranged, the vertical section and the inclined section are integrally arranged, the upper end of the vertical section is in sealed conduction connection with the interior of the granulator, the lower end of the vertical section is connected with the front end of the inclined section, and the discharge hole is formed at the tail end of the inclined section.
8. The feed additive manufacturing line as recited in any one of claims 1 to 5, wherein a discharge passage is provided in the guide tube, and a first magnetic member having a first magnetic net at a central portion thereof and a second magnetic member having a second magnetic net at a central portion thereof are arranged in a cross-sectional direction of the discharge passage.
9. The feed additive manufacturing line of any one of claims 1 to 5, wherein the cyclone, the first stirrer, the second stirrer, the pulverizer, the screw conveyor, the liquid acid proportioning bin, the valve, the granulator, the cooler, and the linear vibrator are electrically connected to the computer through the PLC, respectively.
10. A feed additive production line according to any one of claims 1 to 5, wherein a plurality of mutually isolated chambers are provided in the mixing silo.
CN201920847230.XU 2019-06-04 2019-06-04 Feed additive production line Active CN210445630U (en)

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Application Number Priority Date Filing Date Title
CN201920847230.XU CN210445630U (en) 2019-06-04 2019-06-04 Feed additive production line

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Application Number Priority Date Filing Date Title
CN201920847230.XU CN210445630U (en) 2019-06-04 2019-06-04 Feed additive production line

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110338440A (en) * 2019-06-04 2019-10-18 生物源生物技术(深圳)股份有限公司 Feed additive production line
CN112586202A (en) * 2020-12-21 2021-04-02 湖南登科材料科技有限公司 Intelligent control's processing system of straw manufacturing fodder
CN112655386A (en) * 2020-12-16 2021-04-16 湖南登科材料科技有限公司 Straw granulation degradation system based on intelligent control

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110338440A (en) * 2019-06-04 2019-10-18 生物源生物技术(深圳)股份有限公司 Feed additive production line
CN112655386A (en) * 2020-12-16 2021-04-16 湖南登科材料科技有限公司 Straw granulation degradation system based on intelligent control
CN112586202A (en) * 2020-12-21 2021-04-02 湖南登科材料科技有限公司 Intelligent control's processing system of straw manufacturing fodder

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Address after: No.1 Workshop B101, MeiXun digital technology factory, No.19, Jinxiu Middle Road, Laokeng community, Longtian street, Pingshan District, Shenzhen City, Guangdong Province

Patentee after: BIOFORTE BIOTECHNOLOGY (SHENZHEN) Co.,Ltd.

Address before: 518118 Guangdong province Shenzhen City Pingshan Pingshan Street Kwai Ping Road No. 200

Patentee before: BIOFORTE BIOTECHNOLOGY (SHENZHEN) Co.,Ltd.