CN210445478U

CN210445478U - Intelligent dough block rolling machine

Info

Publication number: CN210445478U
Application number: CN201921406253.3U
Authority: CN
Inventors: 陈惠斌
Original assignee: Guangzhou Juwan Machinery Co ltd
Current assignee: Guangzhou Juwan Machinery Co ltd
Priority date: 2019-08-27
Filing date: 2019-08-27
Publication date: 2020-05-05
Anticipated expiration: 2029-08-27

Abstract

The utility model relates to a food processing equipment technical field especially relates to an intelligence dough piecemeal rounding machine. The dough rounding device comprises an extrusion device, a pressing device for burdening, a cutter device, a rounding device and a conveying device, wherein a communication pipeline for extruded dough to pass through is arranged between the extrusion device and the pressing device for burdening and pressing the dough into strips, a dough inlet is arranged on the extrusion device, a dough outlet is arranged on the pressing device for burdening, the cutter device is arranged at the position of the dough outlet, the cutter device is used for cutting the strip-shaped dough into blocks, the rounding device is used for rounding the segmented dough, and the conveying device is provided with a first conveying position for conveying the segmented dough and a second conveying position for conveying the rounded dough. The rounding machine of the utility model has the functions of block division and rounding, thereby meeting the processing requirements of factories; on the other hand, the integration of dough processing equipment is realized, the occupied area of a factory building is saved, and the equipment capital investment of an enterprise is reduced.

Description

Intelligent dough block rolling machine

Technical Field

The utility model relates to a food processing equipment technical field especially relates to an intelligence dough piecemeal rounding machine.

Background

Wheat is one of the main crops in China, and flour processed by wheat is staple food in most of northern areas of China. Before flour is processed into food, the processes of dough making, fermentation and the like are mostly needed, for dough formed by fermentation, the processes of blocking and rounding are often needed according to the difference of the processed food, in the prior art, the processes of blocking and rounding dough are mostly manual operation, but the operation mode can only be suitable for manufacturing scenes with small dough processing amount, such as families, workshops and the like, and can not be suitable for processing factories with large dough processing amount, such as fine dried noodle processing factories, bread processing factories and the like. In addition, although some processing equipment for dividing blocks and rounding exist in the market, most of the processing equipment only has a single dividing or rounding function, if a processing factory needs to perform dividing and rounding processing on dough blocks at the same time, the dividing equipment and the rounding equipment need to be purchased respectively, so that the processing equipment needs to occupy more factory space on one hand; on the other hand, the equipment investment cost of a factory is increased, and the enterprise burden is increased.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an intelligence dough piecemeal rounding machine for solve the processing equipment who is used for processing dough among the prior art and can not carry out the technical problem of piecemeal operation and round rolling operation simultaneously.

In order to realize the above purpose, the utility model provides an intelligence dough piecemeal rounding machine adopts following technical scheme:

the utility model provides an intelligence dough piecemeal rounding machine includes extrusion device, gives and honour the pressure equipment, cutters, rounding device and conveyor, is provided with the intercommunication pipeline that supplies the dough to pass through between extrusion device and the pressure equipment of giving and honour, give and honour the pressure equipment and be used for giving and honour the dough and give and honour the strip, be provided with the dough import on the extrusion device, give and honour and press and be provided with the dough export on the pressure equipment, cutters sets up in dough exit position department, cutters is used for cutting the strip dough into pieces, rounding device is used for rounding the dough after will cutting, conveyor has the first conveying position that is used for carrying the dough after the segmentation, still has the second conveying position that is used for carrying the dough after rounding.

The control device is used for comprehensively controlling the actions of the extrusion device, the burdening device, the cutter device, the rounding device and the conveying device so as to finish the blocking operation or the rounding operation.

Further, the extrusion device is a pushing extrusion device.

Further, the pushing and extruding device comprises a material pushing plate and a driving cylinder for driving the material pushing plate to reciprocate.

Further, the burdening device comprises at least one burdening wheel set, and the burdening wheel set comprises a first concave wheel and a second concave wheel which are oppositely arranged on the peripheral surfaces.

Furthermore, the diameter of the first concave wheel is larger than that of the second concave wheel, and any two adjacent My pressing wheel sets are arranged in a central symmetry mode.

Further, the rounding device comprises a circular rounding disc and a rounding concave wheel arranged in the rounding disc, and the cut dough is rounded through the extrusion action of the inner circumferential surface of the rounding disc and the outer circumferential surface of the rounding concave wheel.

Further, a guide channel for guiding the cut dough into the kneading disc is arranged between the cutter device and the kneading disc.

Further, a feeding hopper is arranged at the position of the dough inlet.

Furthermore, the bottom of the rounding machine is provided with a movable roller.

The embodiment of the utility model provides an intelligence dough piecemeal rounding machine compares with prior art, and its beneficial effect lies in: by adopting the rounding machine of the utility model, when the dough is primarily processed, the dough can be directly processed in a blocking way through the cutter device, and the dough processed in the blocking way can be directly conveyed to the subsequent processing procedure through the conveying device; or directly conveying the cut dough into a pressing device, kneading the cut dough through the pressing device, and conveying the kneaded dough to a subsequent processing procedure through a conveying device. The rounding machine of the utility model has the functions of block division and rounding, thereby meeting the processing requirements of factories; on the other hand, the integration of dough processing equipment is realized, the occupied area of a factory building is saved, and the equipment capital investment of an enterprise is reduced.

Drawings

FIG. 1 is a schematic view of the whole structure of the intelligent dough block rolling machine of the embodiment of the present invention during block rolling;

FIG. 2 is a schematic view of the overall structure of the intelligent dough block rounding machine according to the embodiment of the present invention;

fig. 3 is a partially enlarged view of a portion a in fig. 2.

In the figure, 1-extrusion device, 101-material pushing plate, 102-driving cylinder, 103-extrusion shell, 2-burmesed pressure device, 201-burmesed pressure shell, 202-second concave wheel, 203-first concave wheel, 3-cutter device, 4-rounding device, 401-rounding concave wheel, 402-disc, 5-conveying device, 6-control device, 7-feeding funnel, 8-display device, 9-moving roller, 10-communicating pipeline and 11-guiding channel.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

As shown in fig. 1 to fig. 3, the present invention provides an intelligent dough block rolling machine (hereinafter referred to as rolling machine) according to a preferred embodiment. The rounding machine comprises an extrusion device 1, a pressing device 2 for burdening, a cutter device 3, a rounding device 4 and a conveying device 5, wherein a communication pipeline 10 for dough to pass through is arranged between the extrusion device 1 and the pressing device 2 for burdening, the pressing device 2 for burdening and pressing the dough into strips, a dough inlet is arranged on the extrusion device 1, a dough outlet is arranged on the pressing device 2 for burdening, the cutter device 3 is arranged at the position of the dough outlet, the cutter device 3 is used for cutting the strip-shaped dough into blocks, the rounding device 4 is used for rounding the cut dough, and the conveying device 5 is provided with a first conveying position for conveying the cut dough and a second conveying position for conveying the rounded dough.

The rounding machine further comprises a control device 6 and a display device 8, the extrusion device 1, the burdening and pressing device 2, the cutter device 3, the rounding device 4 and the conveying device 5 are electrically connected with the control device 6, and the control device 6 is used for controlling the extrusion device 1, the burdening and pressing device 2, the cutter device 3, the rounding device 4 and the conveying device 5 to act in a comprehensive mode so as to finish the blocking operation or the rounding operation.

Specifically, the rounding machine in this embodiment includes a frame, and the frame is provided with an extrusion device 1, a pressing device 2, a cutter device 3, a rounding device 4, and a control device 6 in sequence from top to bottom.

Extrusion device 1 is pushing extrusion device in this embodiment, pushes extrusion device can be applicable to the processing preparation of different kind flour, for example when processing strong flour, pushes extrusion device 1 and can guarantee the continuity of appearing, has avoided traditional machine to adopt the dough degree that the gyro wheel rolled to make strong flour's dough muscle degree easily to be rolled up the condition short, thereby influence the dough quality. The extrusion device 1 includes an extrusion housing 103, a material pushing plate 101, and a driving cylinder 102. The material pushing plate 101 is slidably and slidably mounted in the extrusion housing 103 and is fixedly connected with the driving shaft of the driving cylinder 102, wherein the material pushing plate 101 is perpendicular to the driving shaft of the driving cylinder 102, and the driving shaft of the driving cylinder 102 is parallel to the axial extension direction of the extrusion housing 103. In this embodiment, the extruded housing 103 is cylindrical, and the central axis of the extruded housing 103 is in a horizontal plane, and in other embodiments, the extruded housing 103 may be prismatic, semi-cylindrical, or the like.

The dough import sets up on the top surface of extrusion shell 103 in this embodiment, dough import position department is fixed with feed hopper 7, feed hopper 7 is the round platform form in this embodiment, feed hopper 7's export and the size looks adaptation of dough import, feed hopper 7 adopts the welded mode to fix in dough import position department in this embodiment, in other embodiments, feed hopper 7 can be through the removable assembly of threaded connection's mode in dough import department, also can be through flange and bolt removable fixation in dough import position department.

The burdening and pressing device 2 in the embodiment comprises a burdening and pressing shell 201 and two burdening wheel sets arranged inside the burdening and pressing shell 201, wherein the two burdening wheel sets are arranged in a central symmetry manner, specifically, the burdening wheel sets comprise a first concave wheel 203 and a second concave wheel 202, the diameter of the first concave wheel 203 is larger than that of the second concave wheel 202, as shown in fig. 3, the two burdening wheel sets in the embodiment are sequentially arranged along the up-down direction, the first concave wheel 203 of the upper burdening and pressing wheel set is positioned on the right side, and the second concave wheel 202 is positioned on the left side; the first concave wheel 203 of the lower pinch roller set is positioned at the left side, and the second concave wheel 202 is positioned at the right side. It should be noted that the concave wheel in this embodiment is a rotating wheel with an annular groove on the outer peripheral side, in this embodiment, annular grooves are both arranged on the outer peripheral surfaces of the first concave wheel 203 and the second concave wheel 202, and the notch of the annular groove of the first concave wheel 203 and the notch of the annular groove of the second concave wheel 202 are oppositely arranged and enclose a hole-shaped structure for the dough to pass through, so that when the dough passes through the two burdening wheel sets, the dough is burdened and pressed into a strip shape by the first concave wheel 203 and the second concave wheel 202. In order to make the dough be burdened smoothly and uniformly, the annular grooves of the first concave wheel 203 and the second concave wheel 202 are curved grooves, and the section of the annular groove is C-shaped. In this embodiment, the two pinch roller sets are both driven by the first driving motor. The first concave wheel 203 and the second concave wheel 202 of the same burdening and pressing wheel set can be driven by a first driving motor, and the first concave wheel 203 and the second concave wheel 202 are in transmission connection with a driving shaft of the first driving motor through a gear set or a conveyor belt. For example, a rotating shaft is fixed at the rotating center position of each of the first concave wheel 203 and the second concave wheel 202, a driven gear is fixed at each of the two rotating shafts, the two driven gears are in meshing transmission, a driving gear is also installed on a driving shaft of the first driving motor, and the driving gear is in meshing transmission with one of the two driven gears. In other embodiments, the drive shaft of the first drive motor may be integral with one of the two shafts.

In the embodiment, a communication pipeline 10 is arranged between the squeezing device 1 and the pressuring device 2, one end of the communication pipeline 10 is connected to the outlet position of the squeezing shell 103, and the other end extends to the position between the first concave wheel 203 and the second concave wheel 202 of the pressuring wheel set which extend upwards and are arranged in the pressuring shell 201. The communication duct 10 in this embodiment is a circular duct.

In this embodiment, the dough outlet is located at the bottom of the casing 201, and the dough under the force of gravity can directly protrude from the dough outlet. In this embodiment, the cutter device 3 is installed at the outlet of the dough, the cutter device 3 includes a blade and a driving device for driving the blade to move, and the driving device may be an air cylinder driving device or a hydraulic cylinder driving device. The blades of the cutter device 3 in this embodiment are horizontally arranged, and when dough is extruded from the dough outlet, the dough can be cut into dough pieces of different lengths by the blades. In order to avoid the condition that the dough appears the swing easily when receiving the cutter effort, can set up a baffle in the dough exit in this embodiment, baffle and blade mutual disposition, when the cutter level was used in the bar dough like this, the opposite side of dough can be blockked by the baffle to the swing of restriction dough has made things convenient for the blade to cut into the dough piece with the bar dough.

In this embodiment, the circle rubbing device 4 is disposed below the cutter device 3, the circle rubbing device 4 includes a circular rubbing plate 402 and a concave circle rubbing wheel 401 disposed in the circular rubbing plate 402, the circular rubbing plate 402 is circular in this embodiment, the circular rubbing plate 402 includes a circular plate and a barrier vertically fixed at the edge of the circular plate, and the height of the barrier is higher than the height of the concave circle rubbing wheel 401. In this embodiment, the concave round rolling wheel 401 rotates and rolls at the middle position of the circular plate, the concave round rolling wheel 401 is provided with an annular groove facing the outer periphery of the enclosure, and the concave round rolling wheel 401 is driven to rotate by the second driving motor in this embodiment. The driving shaft of the second driving motor is fixed with the center position of the round kneading concave wheel 401. The dough blocks entering the kneading disc 402 will move under the action of the concave kneading wheel 401 and be kneaded under the squeezing action of the concave kneading wheel 401 and the enclosure. In other embodiments, in order to enhance the rounding effect, an annular groove may also be provided on the inner side wall of the enclosure, and the annular groove on the enclosure and the annular groove on the rounding groove are oppositely arranged. In this embodiment, the enclosure is provided with an outlet, and when the dough mass to be kneaded moves to the location of the enclosure outlet, the dough mass is thrown out of the kneading disc 402 under the action of centrifugal force, thereby completing the kneading operation of the dough mass.

In order to make the dough pieces smoothly enter the kneading disc 402, a guide passage 11 for guiding the divided dough pieces between the kneading disc 402 and the kneading concave wheel 401 is provided between the cutter device 3 and the kneading disc 402 in the present embodiment. Specifically, the upper end of the spiral slideway is opposite to the dough outlet, and the lower end of the spiral slideway is fixed with the enclosure of the kneading disc 402, so that the dough blocks cut by the blades can be guided into the kneading disc 402 under the guiding action of the guide channel 11. In other embodiments the guide channel 11 may also be a tubular channel. In order to bring the rounded dough pieces together in this embodiment, a guide structure is provided at the position of the enclosure outlet, which guide structure, like the guide channel 11, may also be a chute or a tubular channel, and is used to guide the rounded dough pieces to the conveying device 5.

In this embodiment, the conveying device 5 is a conveying belt, the conveying device 5 has a first conveying position and a second conveying position, as shown in fig. 1, that is, the conveying device 5 is located at the first conveying position, and one end of the conveying device 5 is located right below the cutter device 3; fig. 2 shows the conveyor 5 in the second conveying position, in which one end of the conveyor 5 is located directly below the enclosure outlet (the outlet of the guide structure where the guide structure is located). In the embodiment, the conveying device 5 can be detachably mounted on the rack or independently arranged from the rounding machine, when dough is required to be cut into pieces, the conveying device 5 is mounted at the first conveying position, and at the moment, the dough pieces cut by the cutter device 3 directly fall on the conveying device 5 and are directly conveyed to the next process by the conveying device 5; when the dough blocks are required to be rounded, the conveying device 5 is arranged at the second conveying position, the dough blocks cut by the cutting device 3 firstly fall into the rounding device 4, the dough blocks rounded by the rounding device 4 flow out from the enclosure outlet (the outlet of the guide structure located on the guide structure) and the flowed-out dough blocks directly fall on the conveying device 5 and then are conveyed to the next procedure by the conveying device 5.

In this embodiment, the control device 6 is disposed below the rounding device 4, the control device 6 is a PLC control system or a common numerical control processor, and the display device 8 is a display screen for displaying relevant parameters such as the rotation speed of the first driving motor, the rotation speed of the second driving motor, the cutting frequency of the cutter device 3, and the pushing frequency of the pusher plate 101. The rounding machine also comprises a keyboard input device, the keyboard input device is arranged with the display device 8, and the keyboard input device is used for inputting relevant numerical values so as to realize the adjustment of the material pushing frequency of the extruding device 1, the rotating speed of each concave wheel of the burdening device 2, the cutting frequency of the cutter device 3 and the rotating speed of the rounding concave wheel 401. In the present embodiment, the keyboard input device is also electrically connected to the control device 6. In this embodiment, in order to facilitate the movement of the rounding machine, the bottom of the rounding machine is provided with the moving roller 9, and the moving roller 9 is a universal wheel.

The utility model discloses a working process does: firstly, the conveying device 5 is adjusted to the first conveying position or the second conveying position as required, for example, when the rounding operation is performed, as shown in fig. 2, after the second conveying position is adjusted by the conveying device 5, the power supply of the rounding machine is switched on, corresponding parameters are input through the keyboard input device, and the control device 6 controls the extrusion device 1, the burdening device 2, the cutter device 3 and the rounding device 4 to operate according to the input values after receiving the corresponding parameters. And the relevant operating parameters of the extruding device 1, the burdening device 2, the cutter device 3 and the rounding device 4 can be displayed through the display screen, so that the working personnel can conveniently check the relevant parameters and make corresponding adjustment. Then, the dough to be primarily processed is poured into the feeding hopper 7, it should be noted that before the dough is poured, the material pushing plate 101 is located on the right side of the dough inlet, after the dough is poured, the material pushing plate 101 is pushed to the left under the action of the driving cylinder 102, at this time, the dough flows in from the outlet of the extrusion housing 103 due to the extrusion of the material pushing plate 101 and flows into the pressure equalizing device 2 through the communicating pipeline 10, the dough is extruded into smooth strip-shaped dough under the extrusion action of the pressure equalizing device 2, the strip-shaped dough flows out from the dough outlet under the action of gravity and the action of the pressure equalizing wheel set, the strip-shaped dough flowing out is cut into dough blocks by the cutter device 3, and the length of the dough blocks can be adjusted by adjusting the cutting frequency of the cutter device 3. The cut dough blocks fall onto the guide channel 11 and slide into the kneading disc 402 along the guide channel 11, the dough blocks sliding into the kneading disc 402 are kneaded into balls by the kneading device 4, then slide onto the conveying device 5 through the baffle outlet, and finally are conveyed to the next process through the conveying device 5.

When only dough needs to be divided into blocks, the conveying device 5 can be adjusted to the first conveying position, the dough blocks cut by the cutting device 3 can directly fall on the conveying device 5, and then the dough blocks are directly conveyed to the next procedure through the conveying device 5.

To sum up, the embodiment of the utility model provides a machine, which has the functions of partitioning and rounding, and on one hand, meets the processing requirements of factories; on the other hand, the integration of dough processing equipment is realized, the occupied area of a factory building is saved, and the equipment capital investment of an enterprise is reduced.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides an intelligence dough piecemeal rounding machine which characterized in that: the dough rounding machine comprises an extrusion device (1), a pressing device (2) for filling, a cutter device (3), a rounding device (4) and a conveying device (5), wherein a communication pipeline (10) for dough to pass through is arranged between the extrusion device (1) and the pressing device (2), the pressing device (2) for filling is used for pressing the dough into strips, a dough inlet is formed in the extrusion device (1), a dough outlet is formed in the pressing device (2), the cutter device (3) is arranged at the position of the dough outlet, the cutter device (3) is used for cutting the strips of dough into blocks, the rounding device (4) is used for rounding the cut dough, and the conveying device (5) is provided with a first conveying position for conveying the cut dough and a second conveying position for conveying the rounded dough.

2. The intelligent dough block rolling machine of claim 1, wherein: still include controlling means (6) and display device (8), extrusion device (1), recall and press device (2), cutters (3), round device (4), conveyor (5) all with controlling means (6) electric connection, controlling means (6) are used for overall control extrusion device (1), recall and press device (2), cutters (3), round device (4), conveyor (5) action to accomplish the piecemeal operation or round operation of rubbing with the fingers.

3. The intelligent dough block rolling machine of claim 1, wherein: the extrusion device (1) is a pushing extrusion device.

4. The intelligent dough block rolling machine of claim 3, wherein: the pushing and extruding device comprises a material pushing plate (101) and a driving cylinder (102) for driving the material pushing plate (101) to reciprocate.

5. The intelligent dough block rolling machine of claim 1, wherein: the burdening and pressing device (2) comprises at least one burdening and pressing wheel set, wherein the burdening and pressing wheel set comprises a first concave wheel (203) and a second concave wheel (202) which are oppositely arranged on the peripheral surfaces.

6. The intelligent dough block rolling machine of claim 5, wherein: the diameter of the first concave wheel (203) is larger than that of the second concave wheel (202), and any two adjacent My pressing wheel sets are arranged in a central symmetry mode.

7. The intelligent dough block rolling machine of claim 1, wherein: the round rubbing device (4) comprises a round rubbing disc (402) and a round rubbing concave wheel (401) arranged in the rubbing disc (402), and the cut dough is rubbed into a round by the extrusion action of the inner circumferential surface of the rubbing disc (402) and the outer circumferential surface of the round rubbing concave wheel (401).

8. The intelligent dough block rolling machine of claim 7, wherein: a guide channel (11) for guiding the cut dough into the kneading disc (402) is arranged between the cutter device (3) and the kneading disc (402).

9. The intelligent dough block rolling machine according to any one of claims 1-8, wherein: and a feeding hopper (7) is arranged at the dough inlet position.

10. The intelligent dough block rolling machine according to any one of claims 1-8, wherein: the bottom of the rounding machine is provided with a movable roller (9).