CN210442105U - Angle calibration device for turbo-charging electric control actuator - Google Patents
Angle calibration device for turbo-charging electric control actuator Download PDFInfo
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- CN210442105U CN210442105U CN201921062590.5U CN201921062590U CN210442105U CN 210442105 U CN210442105 U CN 210442105U CN 201921062590 U CN201921062590 U CN 201921062590U CN 210442105 U CN210442105 U CN 210442105U
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Abstract
The utility model discloses an automatically controlled executor angle calibration device of turbocharging, it is including the base, the top of base is equipped with the platform that is used for installing the executor, be equipped with the pivot on the base, the platform is passed to the upper end of pivot, and the pivot all is connected with base and platform rotation, the top of platform is equipped with the demarcation pendulum piece, the one end and the pivot fixed connection of demarcation pendulum piece, the other end of demarcation pendulum piece meshes with the output gear of executor mutually, be equipped with the angle indicating mechanism who is used for instructing demarcation pendulum piece swing angle on the platform, be equipped with spacing pendulum piece between base and the platform, be equipped with spacing adjustment mechanism on the base, the one end and the pivot fixed connection of spacing pendulum piece, the other end and the adjacent setting of spacing adjustment mechanism of spacing pendulum piece, borrow the swing angle of spacing pendulum piece of spacing adjustment. The utility model discloses can simplify the calibration process, reduce equipment quantity, reduction in production cost, save space, easily carry.
Description
Technical Field
The utility model relates to a calibration equipment especially relates to an automatically controlled executor angle calibration device of turbocharging.
Background
In the prior art, before an automobile turbocharging electric control actuator is produced or leaves a factory, angle output definition can be carried out on the actuator according to the automobile type, after the angle definition is finished, the output angle of the actuator can be corrected, angle calibration is generally directly carried out on a turbine assembly in the correction process, however, each type of turbine only corresponds to one calibration angle, for turbines with various types and parameters, the same type of actuator can be provided with various output angles according to different turbine versions, in order to meet the calibration requirements, a plurality of turbine assemblies are generally equipped in the production and manufacturing process, the calibration process is complicated, in addition, in the prior art, enterprises are required to bear higher equipment cost, and the equipment occupies space and is difficult to carry, and the defects are caused.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in, to prior art not enough, provide one kind and can simplify the automatically controlled executor angle calibration device of turbocharging who marks the process, reduce equipment quantity, reduction in production cost, save space, easily carry.
In order to solve the technical problem, the utility model adopts the following technical scheme.
The utility model discloses a turbocharging electric control actuator angle calibration device, which comprises a base, wherein a platform for installing an actuator is arranged above the base, a rotating shaft is arranged on the base, the upper end of the rotating shaft passes through the platform, the rotating shaft is rotatably connected with the base and the platform, a calibration swinging block is arranged above the platform, one end of the calibration swinging block is fixedly connected with the rotating shaft, the other end of the calibration swinging block is meshed with an output gear of the actuator, an angle indicating mechanism for indicating the swinging angle of the calibration swinging block is arranged on the platform, a limit swinging block is arranged between the base and the platform, a limit adjusting mechanism is arranged on the base, one end of the limit swinging block is fixedly connected with the rotating shaft, the other end of the limit swinging block is arranged adjacent to the limit adjusting mechanism, controlling the swing angle of the limit swing block by the limit adjusting mechanism; during calibration, the limit adjusting mechanism is adjusted firstly to enable the swing angle of the limit swing block to be consistent with the set output angle of the actuator, then the actuator is controlled to operate to the set output angle, the swing angle value of the calibration swing block is read according to the angle indicating mechanism, and the swing angle value is used as the calibration parameter of the actuator.
Preferably, the calibration swing block is a sector swing block.
Preferably, the angle indicating mechanism is an angle marking line provided on the platform.
Preferably, the limit adjusting mechanism comprises a left vertical plate and a right vertical plate, a left adjusting rod is arranged on the left vertical plate, a right adjusting rod is arranged on the right vertical plate, the left adjusting rod and the right adjusting rod are respectively arranged on two sides of the limit swinging block, and the swinging angle of the limit swinging block is controlled by adjusting the distance between the left adjusting rod and the right adjusting rod.
Preferably, the left adjusting rod is a screw rod screwed on the left vertical plate, and the right adjusting rod is a screw rod screwed on the right vertical plate.
Preferably, the left vertical plate is provided with two left adjusting rods which are arranged in parallel along the horizontal direction, and the right vertical plate is provided with two right adjusting rods which are arranged in parallel along the horizontal direction.
Preferably, the platform is fixed on the top ends of the left vertical plate and the right vertical plate.
Preferably, a side plate which is vertically arranged is fixed at the edge of the base, the side plate is adjacent to the right vertical plate, a turning plate is arranged at the top end of the side plate and is hinged with the turning plate, an installation position for placing an actuator is formed between the turning plate and the platform, a lock catch which can be locked with the turning plate is arranged on the left vertical plate, and the actuator is fixed at the installation position by means of the matching effect of the side plate, the turning plate, the platform and the lock catch, so that the calibration swing block is kept meshed with an output gear of the actuator.
Preferably, a plurality of vertical positioning rods which can be inserted into the actuator are fixed on the platform.
Preferably, the calibration swing block and the limit swing block are aligned up and down.
The utility model discloses an automatically controlled executor angle calibration device of turbocharging when carrying out the calibration, will install the executor on the platform earlier, connect the connecting wire of executor in current demarcation host computer, start the calibration software of installation in the calibration host computer, set for the output angle of executor through calibration software, rethread adjustment spacing adjustment mechanism adjusts the swing stroke of spacing pendulum piece makes the swing angle of spacing pendulum piece is unanimous with the settlement output angle of executor, begins to mark, utilizes it operates to setting for output angle to mark host computer control executor, again according to angle indicating mechanism reads the swing angle value of demarcation pendulum piece is at last as the demarcation parameter of executor and type calibration software, accomplishes the process of demarcation with the swing angle value that reads. Compared with the prior art, the utility model discloses need not to dispose the turbine equipment of a plurality of different models, the equipment quantity that has significantly reduced has effectively reduced the manufacturing cost of enterprise, simultaneously, the utility model discloses do not relate to a plurality of turbines at the calibration in-process to simplified the calibration process, in addition, the utility model discloses the structure is small and exquisite, save space, is convenient for remove and carry, can not only realize interior calibration, can also go to the scene and mark, has satisfied user's needs and enterprise's demand betterly.
Drawings
Fig. 1 is a perspective view of the angle calibration device of the turbo-charging electric control actuator of the present invention;
fig. 2 is a side view of the angle calibration device of the electric control actuator for turbocharging of the present invention;
fig. 3 is a partial structure diagram of the angle calibration device of the turbo-charging electric control actuator of the present invention;
fig. 4 is a partially exploded view of the angle calibration device of the turbocharger electric control actuator of the present invention;
fig. 5 is a partial exploded view of the angle calibration device of the electric control actuator for turbocharging of the present invention.
Detailed Description
The present invention will be described in more detail with reference to the accompanying drawings and examples.
The utility model discloses a turbocharged electrically controlled actuator angle calibration device, which is shown by combining with figures 1 to 5 and comprises a base 1, a platform 2 for installing an actuator 100 is arranged above the base 1, a rotating shaft 3 is arranged on the base 1, the upper end of the rotating shaft 3 passes through the platform 2, the rotating shaft 3 is rotatably connected with the base 1 and the platform 2, a calibration swing block 4 is arranged above the platform 2, one end of the calibration swing block 4 is fixedly connected with the rotating shaft 3, the other end of the calibration swing block 4 is meshed with an output gear 101 of the actuator 100, an angle indication mechanism 20 for indicating the swing angle of the calibration swing block 4 is arranged on the platform 2, a limit swing block 5 is arranged between the base 1 and the platform 2, a limit adjusting mechanism is arranged on the base 1, one end of the limit swing block 5 is fixedly connected with the rotating shaft 3, the other end of the limit swinging block 5 is arranged adjacent to the limit adjusting mechanism, and the swinging angle of the limit swinging block 5 is controlled by the limit adjusting mechanism;
during calibration, the limit adjusting mechanism is adjusted to make the swing angle of the limit swing block 5 consistent with the set output angle of the actuator 100, then the actuator 100 is controlled to operate to the set output angle, the swing angle value of the calibration swing block 4 is read according to the angle indicating mechanism 20, and the swing angle value is used as the calibration parameter of the actuator 100.
When the device is used for calibration, firstly, the actuator 100 is installed on the platform 2, meanwhile, a connecting line 102 of the actuator 100 is connected to an existing calibration host, calibration software installed in the calibration host is started, an output angle of the actuator 100 is set through the calibration software, then, the swing stroke of the limit swing block 5 is adjusted by adjusting the limit adjusting mechanism, the swing angle of the limit swing block 5 is enabled to be consistent with the set output angle of the actuator 100, calibration is started, the calibration host is used for controlling the actuator 100 to operate to the set output angle, then, the swing angle value of the calibration swing block 4 is read according to the angle indicating mechanism 20, and finally, the read swing angle value is used as a calibration parameter of the actuator 100 and recorded into the calibration software, and the calibration process is completed. Compared with the prior art, the utility model discloses need not to dispose the turbine equipment of a plurality of different models, the equipment quantity that has significantly reduced has effectively reduced the manufacturing cost of enterprise, simultaneously, the utility model discloses do not relate to a plurality of turbines at the calibration in-process to simplified the calibration process, in addition, the utility model discloses the structure is small and exquisite, save space, is convenient for remove and carry, can not only realize interior calibration, can also go to the scene and mark, has satisfied user's needs and enterprise's demand betterly.
In this embodiment, the calibration pendulum block 4 is a sector pendulum block. However, this is only a preferred embodiment of the present invention, and in other embodiments of the present invention, the calibration pendulum block 4 can also be made into a semicircular or circular shape, and these alternative shapes all belong to the protection scope of the present invention.
For easy observation and reading, in the present embodiment, the angle indicating mechanism 20 is an angle marking line disposed on the platform 2.
Regarding the preferred structure of the limit adjusting mechanism, in this embodiment, the limit adjusting mechanism includes a left vertical plate 6 and a right vertical plate 7, a left adjusting rod 60 is disposed on the left vertical plate 6, a right adjusting rod 70 is disposed on the right vertical plate 7, the left adjusting rod 60 and the right adjusting rod 70 are respectively disposed on two sides of the limit swinging block 5, and the swinging angle of the limit swinging block 5 is controlled by adjusting the distance between the left adjusting rod 60 and the right adjusting rod 70.
In this embodiment, the left adjusting rod 60 is a screw rod screwed to the left vertical plate 6, and the right adjusting rod 70 is a screw rod screwed to the right vertical plate 7.
Furthermore, two left adjusting rods 60 arranged in parallel along the horizontal direction are arranged on the left vertical plate 6, and two right adjusting rods 70 arranged in parallel along the horizontal direction are arranged on the right vertical plate 7.
The above-mentioned spacing adjusting mechanism is only a preferred embodiment of the present invention, and is not used for limiting the present invention, in other embodiments of the present invention, other structures with the same function can also be adopted as the replacement, and these replacement schemes should also be included in the protection scope of the present invention.
In this embodiment, the platform 2 is fixed to the top ends of the left vertical plate 6 and the right vertical plate 7.
In order to lock the actuator 100 on the platform 2, in this embodiment, a side plate 8 vertically arranged is fixed at the edge of the base 1, the side plate 8 is arranged adjacent to the right vertical plate 7, a turning plate 9 is arranged at the top end of the side plate 8 and is hinged to the turning plate 9, an installation position for placing the actuator 100 is formed between the turning plate 9 and the platform 2, a lock catch 10 capable of being locked with the turning plate 9 is arranged on the left vertical plate 6, and the actuator 100 is fixed at the installation position by the cooperation of the side plate 8, the turning plate 9, the platform 2 and the lock catch 10, so that the calibration swing block 4 is kept engaged with the output gear 101 of the actuator 100.
For positioning, in the present embodiment, a plurality of vertical positioning rods 21 that can be inserted into the actuator 100 are fixed to the platform 2.
As a preferable structure, the calibration swing block 4 is vertically aligned with the limit swing block 5.
On the basis, the embodiment also relates to a method for calibrating the angle of the turbocharged electronic control actuator, which is implemented based on a device and shown in fig. 1 to 5, the device includes a base 1, a platform 2 for mounting the actuator 100 is arranged above the base 1, a rotating shaft 3 is arranged on the base 1, the upper end of the rotating shaft 3 penetrates through the platform 2, the rotating shaft 3 is rotatably connected with the base 1 and the platform 2, a calibration swing block 4 is arranged above the platform 2, one end of the calibration swing block 4 is fixedly connected with the rotating shaft 3, the other end of the calibration swing block 4 is meshed with an output gear 101 of the actuator 100, an angle indicating mechanism 20 for indicating the swing angle of the calibration swing block 4 is arranged on the platform 2, a limit swing block 5 is arranged between the base 1 and the platform 2, a limit adjusting mechanism is arranged on the base 1, one end of the limit swinging block 5 is fixedly connected with the rotating shaft 3, the other end of the limit swinging block 5 is arranged adjacent to the limit adjusting mechanism, and the swing angle of the limit swinging block 5 is controlled by the limit adjusting mechanism;
the method comprises the following steps:
step S1, installing the actuator 100 on the platform 2, connecting the connecting line 102 of the actuator 100 to a calibration host, starting calibration software installed in the calibration host, and setting the output angle of the actuator 100 through the calibration software;
step S2, adjusting the swing stroke of the limit swing block 5 by adjusting the limit adjusting mechanism, so that the swing angle of the limit swing block 5 is consistent with the set output angle of the actuator 100;
step S3, the calibration host control actuator 100 operates to a set output angle;
step S4, reading the swing angle value of the calibration swing block 4 according to the angle indicating mechanism 20;
and step S5, taking the read swing angle value as a calibration parameter of the actuator 100 and recording the calibration parameter into calibration software.
In this embodiment, the limiting and adjusting mechanism includes a left vertical plate 6 and a right vertical plate 7, a left adjusting rod 60 is disposed on the left vertical plate 6, a right adjusting rod 70 is disposed on the right vertical plate 7, the left adjusting rod 60 and the right adjusting rod 70 are respectively disposed on two sides of the limiting and swinging block 5, the swinging angle of the limiting and swinging block 5 is controlled by adjusting the distance between the left adjusting rod 60 and the right adjusting rod 70, the left adjusting rod 60 is a screw rod screwed to the left vertical plate 6, and the right adjusting rod 70 is a screw rod screwed to the right vertical plate 7;
in step S2, the swing stroke of the limit swing block 5 is adjusted by screwing the left adjustment lever 60 and the right adjustment lever 70.
In a preferred embodiment, in step S3, when the operation stroke of the actuator 100 exceeds or is less than the swing stroke of the limit swing block 5, the swing stroke of the limit swing block 5 is finely adjusted by screwing the left adjustment rod 60 and the right adjustment rod 70.
Furthermore, a side plate 8 which is vertically arranged is fixed at the edge of the base 1, the side plate 8 is arranged adjacent to the right vertical plate 7, a turning plate 9 is arranged at the top end of the side plate 8 and is hinged with the turning plate 9, an installation position for placing an actuator 100 is formed between the turning plate 9 and the platform 2, and a lock catch 10 which can be locked with the turning plate 9 is arranged on the left vertical plate 6;
in the step S1, the actuator 100 is fixed in the mounting position by the cooperation of the side plate 8, the flap 9, the platform 2 and the lock catch 10, so that the calibration pendulum block 4 is kept engaged with the output gear 101 of the actuator 100.
The above is only the embodiment of the present invention, and is not intended to limit the present invention, and all modifications, equivalent replacements or improvements made within the technical scope of the present invention should be included within the protection scope of the present invention.
Claims (10)
1. An angle calibration device of a turbocharging electric control actuator is characterized by comprising a base, wherein a platform for installing the actuator is arranged above the base, a rotating shaft is arranged on the base, the upper end of the rotating shaft penetrates through the platform and is rotatably connected with the base and the platform, a calibration swinging block is arranged above the platform, one end of the calibration swinging block is fixedly connected with the rotating shaft, the other end of the calibration swinging block is meshed with an output gear of the actuator, an angle indicating mechanism for indicating the swinging angle of the calibration swinging block is arranged on the platform, a limit swinging block is arranged between the base and the platform, a limit adjusting mechanism is arranged on the base, one end of the limit swinging block is fixedly connected with the rotating shaft, and the other end of the limit swinging block is arranged adjacent to the limit adjusting mechanism, the swing angle of the limit swing block is controlled by the limit adjusting mechanism.
2. The angle calibration device for the turbocharged electrically controlled actuator of claim 1, wherein the calibration pendulum block is a fan-shaped pendulum block.
3. The angular calibration device of an electrically controlled turbocharger actuator according to claim 1, wherein the angle indicating mechanism is an angular groove provided on the platform.
4. The angle calibration device for the electrically controlled turbocharged actuator according to claim 1, wherein the limiting adjustment mechanism comprises a left vertical plate and a right vertical plate, the left vertical plate is provided with a left adjustment rod, the right vertical plate is provided with a right adjustment rod, the left adjustment rod and the right adjustment rod are respectively disposed on two sides of the limiting swing block, and the swing angle of the limiting swing block is controlled by adjusting the distance between the left adjustment rod and the right adjustment rod.
5. The angle calibration device for the turbocharged electrically controlled actuator according to claim 4, wherein the left adjusting rod is a screw rod screwed to the left vertical plate, and the right adjusting rod is a screw rod screwed to the right vertical plate.
6. The angle calibration device for the electrically controlled turbocharged actuator according to claim 5, wherein two left adjusting rods are arranged on the left vertical plate in parallel along the horizontal direction, and two right adjusting rods are arranged on the right vertical plate in parallel along the horizontal direction.
7. The angle calibration device for the turbocharged electrically controlled actuator according to claim 4, wherein the platform is fixed to the top ends of the left vertical plate and the right vertical plate.
8. The angle calibration device for the turbocharged electrically controlled actuator according to claim 4, wherein a side plate is fixed at an edge of the base, the side plate is disposed adjacent to the right vertical plate, a turning plate is disposed at a top end of the side plate and is hinged to the turning plate, a mounting position for placing the actuator is formed between the turning plate and the platform, a lock catch capable of being locked with the turning plate is disposed on the left vertical plate, and the actuator is fixed at the mounting position by cooperation of the side plate, the turning plate, the platform and the lock catch, so that the calibration swing block is kept engaged with the output gear of the actuator.
9. The angular calibration device for the electrically controlled turbocharged actuator as claimed in claim 1, wherein a plurality of vertical positioning rods that can be plugged into the actuator are fixed to the platform.
10. The angular calibration device of an electrically controlled turbocharged actuator according to claim 1, wherein the calibration pendulum block and the limit pendulum block are vertically aligned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921062590.5U CN210442105U (en) | 2019-07-08 | 2019-07-08 | Angle calibration device for turbo-charging electric control actuator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921062590.5U CN210442105U (en) | 2019-07-08 | 2019-07-08 | Angle calibration device for turbo-charging electric control actuator |
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| Publication Number | Publication Date |
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| CN210442105U true CN210442105U (en) | 2020-05-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921062590.5U Active CN210442105U (en) | 2019-07-08 | 2019-07-08 | Angle calibration device for turbo-charging electric control actuator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112539924A (en) * | 2020-10-30 | 2021-03-23 | 广汽零部件有限公司 | Method for calibrating shaft-clasping type shift-by-wire actuator |
-
2019
- 2019-07-08 CN CN201921062590.5U patent/CN210442105U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112539924A (en) * | 2020-10-30 | 2021-03-23 | 广汽零部件有限公司 | Method for calibrating shaft-clasping type shift-by-wire actuator |
| CN112539924B (en) * | 2020-10-30 | 2023-06-13 | 广汽零部件有限公司 | Calibration method of axle-locking type drive-by-wire gear shifting actuator |
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