CN210438618U - Feeding mechanism capable of reducing faults - Google Patents
Feeding mechanism capable of reducing faults Download PDFInfo
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- CN210438618U CN210438618U CN201921224617.6U CN201921224617U CN210438618U CN 210438618 U CN210438618 U CN 210438618U CN 201921224617 U CN201921224617 U CN 201921224617U CN 210438618 U CN210438618 U CN 210438618U
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- melting furnace
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- material shovel
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Abstract
The utility model discloses a feeding mechanism for reducing faults, which is used for feeding glass raw materials into a glass melting furnace, and comprises a material shovel, a rocking handle mechanism, a crank mechanism, a driving mechanism, a flashboard and a counterweight mechanism connected with the rocking handle mechanism, wherein the material shovel is provided with the glass raw materials, the flashboard can move towards the direction close to the material shovel or away from the direction of the material shovel, and the flashboard is used for being collided with the material shovel so as to provide the force for pushing the glass raw materials to move; under actuating mechanism's drive, crank mechanism drives the shovel and removes or keep away from the glass melting furnace direction to being close to the glass melting furnace direction, and when the shovel removed to keeping away from the glass melting furnace direction, flashboard butt shovel, and counter weight mechanism drive shovel downstream, and then make glass raw materials get into in the glass melting furnace. The utility model discloses a throw material mechanism through setting up counter weight mechanism, reduces the motor and exerts power, reduces the part load, and then reduces the part frequency of damage, and the hoisting equipment utilizes the rate, promotes the part life-span, reduces the point and patrols and examines the frequency.
Description
Technical Field
The utility model relates to a solar photovoltaic glass apparatus for producing field especially relates to a reduce throwing of trouble and expect mechanism.
Background
The batch feeder of the glass melting furnace is a mechanism for feeding mixed glass raw materials into the glass melting furnace, belongs to a gravity type batch feeder, and needs to ensure the normal operation of 24H in order to ensure that the drawing amount of the whole melting furnace is not affected. During long-term heavy load operation, driving parts of the batch feeder, such as a crank, a bearing, a shaft and the like, are easy to break, and the faults of the batch feeder are mainly reflected in the aspects of crank shaft breakage, bearing damage, shaft abrasion and the like. The prior art has the following defects: parts are damaged more frequently; the point inspection frequency needs to be increased to prevent the damage of the parts; influence the utilization rate and the productivity and the benefit.
Due to the particularity of the glass, the machine cannot be stopped in the production process. When the batch feeder breaks down, the drawing amount of the melting furnace needs to be reduced to adapt to the reduction of the input of glass raw materials, and in addition, the broken part needs to be maintained and replaced. When the drawing amount is reduced, the glass yield is influenced, the finished product rate of the glass plate surface is also influenced, and the company benefits are greatly damaged.
The damage frequency of the existing batch feeder is gradually increased along with the increase of the service time, and a device is urgently needed to reduce the damage frequency of the batch feeder and reduce the output force of parts of the batch feeder.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that exists among the prior art, the utility model provides a reduce throwing of trouble and expect mechanism to reduce part load, and then reduce part damage frequency, technical scheme is as follows:
the utility model provides a feeding mechanism for reducing faults, which is used for feeding glass raw materials into a glass melting furnace, and comprises a material shovel, a rocking handle mechanism connected with the material shovel, a crank mechanism connected with the rocking handle mechanism and a driving mechanism connected with the crank mechanism, wherein the feeding mechanism also comprises a flashboard arranged above the material shovel and a counterweight mechanism connected with the rocking handle mechanism, the material shovel is provided with the glass raw materials, the flashboard can move towards the direction close to the material shovel or away from the material shovel, and the flashboard is used for being collided with the material shovel so as to provide the force for pushing the glass raw materials to move;
under actuating mechanism's drive, crank mechanism drives the shovel and removes or keeps away from to being close to glass melting furnace direction removes, works as when the shovel removes to keeping away from glass melting furnace direction, flashboard butt shovel, just counter weight mechanism drives the shovel downstream, and then makes in glass raw materials gets into glass melting furnace.
Further, counter weight mechanism includes direction chain mechanism and balancing weight, direction chain mechanism includes chain and support column, chain and support column sliding connection relatively.
Further, the chain is of a double-row chain structure.
Further, the driving mechanism is connected with the crank mechanism through a transmission mechanism.
Furthermore, a preset included angle is kept between the plane where the material shovel is located along the axial direction of the material shovel and the horizontal plane.
Furthermore, a feed opening is arranged above the material shovel, and the glass raw materials are arranged on the material shovel through the feed opening.
Further, when the material shovel moves towards the direction close to the glass melting furnace, the material shovel drives the counterweight mechanism to move towards the direction close to the rocking handle mechanism.
Further, the driving mechanism is a motor.
Further, the material shovel is fixed on the first workbench through the riding wheel, one end of the riding wheel is arranged on the first workbench, and the other end of the riding wheel is abutted to the material shovel.
Further, the rocking handle mechanism, the crank mechanism and the driving mechanism are all arranged on a second workbench, and the height of the second workbench is larger than that of the second workbench.
The utility model provides a beneficial effect that technical scheme brought as follows:
a. the utility model provides a feeding mechanism for reducing faults, which provides auxiliary power when a material shovel feeds glass raw materials into a glass melting furnace by arranging a counterweight mechanism so as to reduce the output of a motor, reduce the load of parts, further reduce the damage frequency of the parts, improve the utilization rate of equipment and prolong the service life of the parts;
b. the utility model discloses a feeding mechanism of reduction trouble, reducible point patrol and examine the frequency.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a structural diagram of a feeding mechanism for reducing faults provided by the embodiment of the invention.
Wherein the reference numerals include: 1-material shovel, 2-rocking handle mechanism, 3-crank mechanism, 4-driving mechanism, 5-flashboard, 6-counterweight mechanism, 61-chain, 62-counterweight block, 63-support column, 7-glass raw material, 8-glass melting furnace, 9-transmission mechanism, 10-riding wheel, 11-feeding port and 12-first workbench.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or device.
In an embodiment of the present invention, a feeding mechanism for reducing faults is provided, and the specific structure is shown in fig. 1, the feeding mechanism is used for feeding glass raw materials 7 into a glass melting furnace, the feeding mechanism includes a material shovel 1, a crank mechanism 2 connected to the material shovel 1, a crank mechanism 3 connected to the crank mechanism 2, and a driving mechanism 4 connected to the crank mechanism 3, the driving mechanism 4 is preferably a motor, the driving mechanism 4 is connected to the crank mechanism 3 through a transmission mechanism 9, the crank mechanism 2, the crank mechanism 3, and the driving mechanism 4 are all disposed on a second worktable 12, and the transmission mechanism can be a transmission belt or other conventional technical means; the rocking handle mechanism 2 comprises a handle connecting rod and a sliding mechanism, the sliding mechanism is arranged on the second workbench 12, the handle connecting rod is hinged with one end of the sliding mechanism, the material shovel 1 is arranged at the other end of the sliding mechanism, the sliding mechanism comprises a guide sleeve, a guide rod and a support, the guide sleeve is arranged on the support, the guide rod is arranged in the guide sleeve in a penetrating mode, the guide rod can move axially along the guide sleeve, one end of the guide rod is hinged with the handle connecting rod, the material shovel 1 is arranged at the other end of the guide rod, and the sliding mechanism is adjusted by rocking the handle connecting rod, so that the material shovel is driven to move close to or far away from the melting furnace; or the crank mechanism 2 may be of other conventional construction that may be implemented. The crank mechanism drives the material shovel to move back and forth, the crank mechanism comprises a crank and a connecting rod, the crank is connected with the rocking handle mechanism, and the connecting rod is connected with the motor through a transmission mechanism.
The feeding mechanism further comprises a flashboard 5 arranged above the material shovel 1 and a counterweight mechanism 6 connected with the rocking handle mechanism 2, a feeding port 11 is arranged above the material shovel 1, and the glass raw materials 7 fall on the material shovel 1 through the feeding port 11 and are close to one side of the glass melting furnace, so that the glass raw materials can enter the glass melting furnace conveniently. The gate plate 5 can move towards the direction close to the material shovel 1 or move away from the material shovel 1 (namely move upwards or downwards in the drawing 1), the gate plate is driven to move by an external power mechanism, and the gate plate 5 is used for abutting against the material shovel 1 so as to provide a force for pushing the glass raw material 7 to move; the flashboard 5 is a long strip-shaped structure, the flashboard 5 has a pushing state, when the flashboard is in the pushing state, the flashboard 5 is abutted to the material shovel 1, and the flashboard 5 is arranged on the front side of the glass raw material.
The material shovel 1 has the following specific structure: material shovel 1 keeps predetermined contained angle between the plane at self axial direction place and the horizontal plane, promptly material shovel 1 is the slope structure, and the one end that is close to glass melting furnace is less than apart from the interval of the one end apart from the horizontal plane of keeping away from glass melting furnace apart from the interval of horizontal plane, when material shovel when moving to keeping away from glass melting furnace direction, is convenient for the glass raw materials and falls into in the glass melting furnace. The material shovel 1 is fixed on a horizontal plane through a supporting wheel 10, one end of the supporting wheel 10 is arranged on the horizontal plane, and the other end of the supporting wheel is abutted to the material shovel 1.
The specific structure of the counterweight mechanism 6 is as follows: the counterweight mechanism 6 comprises a guide chain mechanism and a counterweight block 62, the guide chain mechanism comprises a chain 61 and a support column 63, the chain 61 and the support column 63 are in relative sliding connection, the support column 63 is arranged on the second workbench 12, one end of the chain 61 is connected with the rocking handle mechanism 2, the counterweight block 62 is arranged at the other end of the chain, and the chain is of a double-row chain structure; the weight block 62 is made of a metal material, the weight of the weight block 62 is determined by the weight of the material shovel and the weight of the glass on the material shovel away from the material shovel, and the weight of the weight block 62 is not limited.
Under the drive of the driving mechanism 4, the crank mechanism 3 drives the material shovel 1 to move towards the direction close to the glass melting furnace 8 or move away from the glass melting furnace 8, when the material shovel 1 moves towards the direction away from the glass melting furnace (namely moves forwards in fig. 1), the gate plate 5 is abutted against the material shovel 1, and the counterweight mechanism 6 drives the material shovel 1 to move downwards, so that the glass raw material 7 enters the glass melting furnace; when the material shovel 1 moves backwards in the direction close to the glass melting furnace, namely in the figure 1, the material shovel 1 drives the counterweight mechanism 6 to move upwards.
When the inclined material shovel moves towards the direction close to the glass melting furnace (at the moment, no glass material is placed on the material shovel), the motor drives the material shovel to move easily through the crank mechanism, and at the moment, all parts of the feeding mechanism are stressed less; when the tilting material shovel moves towards the direction of keeping away from the glass melting furnace (placing glass materials on the material shovel at the moment), the motor pulls the whole material shovel to move through the crank mechanism, the weight of the material shovel is larger at the moment, the weight of raw materials on the material shovel is also larger, and the stress of the feeding mechanism part is larger in the middle of the motion process and is easy to damage. The counterweight mechanism is connected with the inclined material shovel in a chain 61 transmission mode, and when the material shovel moves towards the direction far away from the glass melting furnace, the counterweight mechanism can be started to play a role in assisting the downward pulling, so that the output of the motor is reduced, and the abrasion of accessories of the feeding machine is reduced.
The specific implementation mode that the feeding mechanism feeds the glass raw materials into the glass melting furnace is as follows: at first glass raw materials 7 sets up on the shovel through the dog-house, moves the flashboard again and removes until conflicting with the shovel, then the starter motor, the shovel removes (moving forward in figure 1 promptly) to keeping away from glass melting furnace direction, and in the removal, counter weight mechanism drives the shovel and removes, and glass raw materials butt flashboard and make flashboard promotion glass raw materials 7 remove to glass melting furnace in, treat that the shovel goes up glass raw materials 7 and get into glass melting furnace after, close the motor.
The feeding mechanism with the additional counterweight mechanism and the feeding mechanism without the counterweight mechanism are subjected to comparative testing under the same experimental conditions, namely glass raw materials with the same weight are placed on the material shovel, and when the material shovel without the counterweight mechanism moves in the direction far away from the glass melting furnace, the output current of a motor is 6.4A; when the material shovel of the counterweight mechanism is added to move away from the glass melting furnace, the output current of the motor is 4.5A, so that after the counterweight mechanism is added, the output of the motor is reduced, and the stress of a corresponding feeder driving part is also reduced.
The utility model provides a feeding mechanism for reducing faults, which provides auxiliary power when a material shovel feeds glass raw materials into a glass melting furnace by arranging a counterweight mechanism so as to reduce the output of a motor, reduce the load of parts, further reduce the damage frequency of the parts, improve the utilization rate of equipment and prolong the service life of the parts; and the point polling frequency can be reduced.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (10)
1. A feeding mechanism for reducing faults is used for feeding glass raw materials (7) into a glass melting furnace, and comprises a material shovel (1), a rocking handle mechanism (2) connected with the material shovel (1), a crank mechanism (3) connected with the rocking handle mechanism (2) and a driving mechanism (4) connected with the crank mechanism (3),
the feeding mechanism further comprises a flashboard (5) arranged above the material shovel (1) and a counterweight mechanism (6) connected with the rocking handle mechanism (2), wherein the material shovel (1) is provided with a glass raw material (7), the flashboard (5) can move towards the direction close to the material shovel (1) or move towards the direction far away from the material shovel (1), and the flashboard (5) is used for abutting against the material shovel (1) so as to provide a force for pushing the glass raw material (7) to move;
under the drive of actuating mechanism (4), crank mechanism (3) drive shovel (1) to being close to glass melting furnace (8) direction and removing or keeping away from glass melting furnace (8) direction removes, works as shovel (1) is when keeping away from glass melting furnace direction and removing, flashboard (5) butt shovel (1), just counter weight mechanism (6) drive shovel (1) is the downstream, and then makes in glass raw materials (7) get into the glass melting furnace.
2. The failure-reducing charging mechanism according to claim 1, characterized in that the counterweight mechanism (6) comprises a guide chain mechanism and a counterweight block (62), the guide chain mechanism comprises a chain (61) and a supporting column (63), and the chain (61) and the supporting column (63) are in relative sliding connection.
3. The failure-reducing charging mechanism according to claim 2, characterized in that the chain (61) is of a double-row chain structure.
4. The failure-reducing charging mechanism according to claim 1, characterized in that the drive mechanism (4) is connected with the crank mechanism (3) by a transmission mechanism (9).
5. The failure-reducing charging mechanism according to claim 1, characterized in that a preset included angle is kept between a plane of the material shovel (1) along the axial direction and a horizontal plane.
6. The failure-reducing charging mechanism according to claim 1, characterized in that a charging opening (11) is arranged above the shovel (1), and the glass raw material (7) is arranged on the shovel (1) through the charging opening (11).
7. The mechanism of claim 1, wherein when the shovel (1) moves closer to the glass melting furnace, the shovel (1) drives the counterweight mechanism (6) to move closer to the rocking handle mechanism (2).
8. The failure-reducing charging mechanism according to claim 1, characterized in that the drive mechanism (4) is an electric motor.
9. The failure-reducing charging mechanism according to claim 1, characterized in that the material shovel (1) is fixed on the first workbench through a supporting roller (10), one end of the supporting roller (10) is arranged on the first workbench, and the other end is abutted against the material shovel (1).
10. The failure-reducing charging mechanism according to claim 9, characterized in that the rocking handle mechanism (2), the crank mechanism (3) and the drive mechanism (4) are all arranged on a second work table (12), the height of the second work table (12) being greater than the height of the second work table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921224617.6U CN210438618U (en) | 2019-07-31 | 2019-07-31 | Feeding mechanism capable of reducing faults |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921224617.6U CN210438618U (en) | 2019-07-31 | 2019-07-31 | Feeding mechanism capable of reducing faults |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210438618U true CN210438618U (en) | 2020-05-01 |
Family
ID=70407156
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921224617.6U Active CN210438618U (en) | 2019-07-31 | 2019-07-31 | Feeding mechanism capable of reducing faults |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210438618U (en) |
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2019
- 2019-07-31 CN CN201921224617.6U patent/CN210438618U/en active Active
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