Novel wheel disc type ball throwing instrument
Technical Field
The utility model relates to a petroleum pipeline cleaning equipment technical field, concretely relates to novel wheel disk throws ball appearance.
Background
Because the produced underground crude oil contains a large amount of paraffin, in the process of normal-temperature oil transportation by utilizing a single well pipeline at each oil field well mouth or well field, the temperature of the crude oil is greatly different from the surface temperature, so the crude oil can be separated out and adhered to the inner wall of the oil pipeline after being pumped out of the ground, and after a period of accumulation, the separated-out paraffin can greatly reduce the crude oil transportation capacity of the oil pipeline, even the condition of blocking the oil pipeline occurs, and the flow rate of the crude oil and the normal oil transportation are influenced.
The problem of wax deposition of an oil pipeline is not solved, and paraffin on the inner wall of the oil pipeline is physically removed in a mode of regularly putting wax removal balls in the oil pipeline. The pitching operation is completed by manually operating the pitching by manpower, the work is more complicated, the work efficiency is lower, the labor intensity is high, and certain safety risk can exist.
In the invention patent with application number CN200810232328.0, a timing automatic pitching device and method are disclosed, which is characterized in that: including adorning a ball section of thick bamboo, control valve and the control unit, dress ball section of thick bamboo one end is paraffin removal ball entry, the other end is paraffin removal ball export, paraffin removal ball export is connected with the control valve port of connecting tube, the control valve is the ball valve, the ball valve is connected between crude oil input pipeline and crude oil output pipeline, rotate ball valve case 90 degrees through the electronic head of control ball valve, paraffin removal ball of dress ball section of thick bamboo will be along with crude oil output pipeline direction paraffin removal, rotate ball valve case through the electronic head of control ball valve and reset, paraffin removal ball of dress ball section of thick bamboo will be stopped.
However, the device lacks a corresponding ball selecting structure, is not beneficial to recording the shot balls, is easy to cause the blockage of paraffin removal balls, has low working efficiency and is difficult to realize automatic control.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, an object of the utility model is to provide a novel wheel disk type throws ball appearance, dress bulb and the bowling chamber that is located the horizontal installation of one side through the slope installation of dress bulb of storing up ball rim plate mechanism upside, make paraffin ball can follow the dress bulb and fall into the storage ball intracavity that corresponds on the storage ball rim plate mechanism automatically, change over to oil pipe into by storing up the ball chamber again, the jam phenomenon that paraffin ball vertical fall leads to among the prior art has been solved, make bowling work go on in order, be favorable to automated control, improve work efficiency.
Another object of the utility model is to provide a novel wheel disk throws ball appearance, overall structure is simple, and convenient to use need not manual bowling, and the security is high.
In order to achieve the above object, the technical solution of the present invention is as follows.
The utility model provides a novel wheel disc formula throws ball appearance, including the bowling appearance body and install in the inside ball rim plate mechanism that stores up of bowling appearance body, store up ball rim plate mechanism including install in throw the rim plate on the ball appearance body and be located rim plate one side and with the rim plate rotates the ball carousel that stores up of connecting, the circumference outside align to grid of storing up the ball carousel has the opening to the ball chamber of storing up in the outside, the lopsidedness on rim plate upper portion is provided with the dress ball pipe, the rim plate is close to one side of dress ball pipe is provided with the level and throws the ball chamber, the both ends that the ball chamber was thrown to the level all are connected with oil pipe, and every all be connected with high-pressure flange on the oil pipe.
Further, one side of storing up ball rim plate mechanism is provided with the rim plate pivot, the rim plate pivot is passed the middle part of rim plate, and with the middle part fixed connection of storing up the ball carousel, the rim plate pivot through first bearing with the rim plate is connected, the rim plate pivot is close to one side of rim plate is provided with and is used for driving store up ball carousel pivoted motor.
Furthermore, the carousel pivot is close to one side of storing up the ball carousel is provided with U type photoelectric sensor, U type photoelectric sensor pass through the second bearing with the carousel pivot is connected, U type photoelectric sensor's downside is installed and is used for supporting U type photoelectric sensor's photoelectric sensor seat, U type photoelectric sensor's inboard is provided with the signal disc.
Furthermore, one side of the wheel disc is provided with a ball throwing port communicated with the horizontal ball throwing cavity, and the ball throwing port is arranged on one side of the horizontal ball throwing cavity and is positioned on one side of the lower part of the U-shaped photoelectric sensor.
Furthermore, one side of the wheel disc, which is close to the motor, is provided with a motor support for supporting the motor, and the upper side of the motor support is provided with a motor buckle plate for connecting the motor.
Furthermore, the inclined plane of dress bulb is perpendicular to the circle tangent line of rim plate, the lower tip of dress bulb with the level throws between the upper end in ball chamber and be separated by a storage ball chamber, and its respectively with the contained angle size between the connecting wire of rim plate pivot is 36.
Further, a ball containing opening matched with the end part of the ball containing pipe is formed in the wheel disc; the upper end of the ball containing pipe is provided with a sealing plug, and a ball containing pipe fixing sleeve is sleeved outside the ball containing pipe.
Further, one side level of bowling appearance body be provided with store up the relief valve subassembly of ball chamber intercommunication, relief valve subassembly perpendicular to oil pipe, relief valve subassembly including pressure relief valve joint, relief valve adapter and valve, and fixed connection in proper order in one side of rim plate.
Further, the upper end of rim plate be provided with store up the manometer of ball chamber intercommunication, the upper end of rim plate loop through pressure gauge joint, manometer adapter with the manometer can be dismantled and be connected, the link that the manometer connects is provided with a plurality of sealed knots.
Furthermore, a wheel disc groove for accommodating the ball storage rotary disc is formed in one side of the wheel disc, the ball storage rotary disc is installed in the wheel disc groove, an outer shell matched with the wheel disc is arranged on one side of the wheel disc, an outer shell cover is arranged on one side of the outer shell, the outer shell and the outer shell cover jointly enclose to form a cavity for accommodating the ball storage wheel disc mechanism, and a sealing gasket is arranged between the outer shell and the outer shell cover; the heat preservation baffle of stainless steel material all is provided with in the both sides of bowling appearance body, every the outside of heat preservation baffle all is provided with the backplate, the fixed bolster is installed to the bottom of bowling appearance body.
The utility model has the advantages that:
compared with the prior art, the utility model provides a novel wheel disc type ball throwing instrument, which has a slope design inside through the ball containing pipe arranged on one side of the upper part of the wheel disc in an inclined way, when the ball storing cavity rotates to be opposite to the lower end of the ball containing pipe, the paraffin removal balls in the ball containing pipe automatically roll into the corresponding ball storing cavity;
the outer side of the circumference of the ball storage turntable is uniformly provided with independent spaces for storing paraffin removal balls, and as the ball storage turntable rotates, each paraffin removal ball is correspondingly stored in each ball storage cavity, so that the problem of ball clamping is avoided; when the ball storage cavity rotates to be opposite to the ball throwing port at the upper end of the horizontal ball throwing cavity, the slope design is arranged in the inner part of the ball storage cavity, so that the paraffin removal balls in the ball storage cavity automatically fall into the horizontal ball throwing cavity, and then enter the oil pipe.
Through the rotation of storing up the ball carousel, will adorn the intraductal paraffin ball of ball and transport one by one and throw the ball chamber to the level to in getting into the oil pipe, make the work of throwing go on in order, be favorable to automated control, improve work efficiency, and overall structure is simple, convenient to use, need not manual ball of throwing, the security is high.
Drawings
Fig. 1 is a schematic structural diagram of a first viewing angle according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a second viewing angle according to an embodiment of the present invention.
Fig. 3 is a schematic view of the cross-sectional structure a-a in fig. 1.
Fig. 4 is a schematic view of a cross-sectional structure B-B in fig. 2.
Fig. 5 is a schematic view of the cross-sectional structure C-C in fig. 1.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless specifically limited otherwise.
In addition, the technical solutions between the embodiments of the present invention can be combined with each other, but it is necessary to be able to be realized by a person having ordinary skill in the art as a basis, and when the technical solutions are contradictory or cannot be realized, the combination of such technical solutions should be considered to be absent, and is not within the protection scope of the present invention.
Example 1
Referring to fig. 1-5, the embodiment of the utility model provides a novel roulette type throws ball appearance, including throwing ball appearance body 1 and installing in throwing ball appearance body 1 inside storage ball rim plate mechanism 2, storage ball rim plate mechanism 2 is including installing rim plate 21 on throwing ball appearance body 1 and being located rim plate 21 one side and rotate the storage ball carousel 22 of being connected with rim plate 21, the even array arrangement in the circumference outside of storage ball carousel 22 has opening towards the storage ball chamber 23 of outside, the lopsidedness on rim plate 21 upper portion is provided with dress ball pipe 3, be provided with the dress ball mouth 212 with the tip looks adaptation of dress ball pipe 3 on the rim plate 21, one side that rim plate 21 is close to dress ball pipe 3 is provided with level and throws ball chamber 4, one side of rim plate 21 is provided with the throw ball mouth 211 that throws ball chamber 4 intercommunication with the level, the both ends that ball chamber 4 was thrown to the level all are connected with oil pipe 5, and all be connected with high-pressure flange 6 on every oil.
In the embodiment, the ball containing pipe is obliquely arranged on one side of the upper part of the wheel disc, so that the interior of the ball containing pipe is designed in a slope, and when the ball storage cavity rotates to a position opposite to a ball containing opening at the lower end of the ball containing pipe, paraffin balls in the ball containing pipe automatically roll into the corresponding ball storage cavity; independent spaces for storing paraffin removal balls are uniformly arranged on the outer side of the circumference of the paraffin storage rotary table, and each paraffin removal ball is correspondingly stored in each paraffin storage cavity along with the rotation of the paraffin storage rotary table, so that the problem of ball clamping does not exist; when the ball storage cavity rotates to a position opposite to the ball throwing port at the upper end of the horizontal ball throwing cavity (the ball storage cavity is internally provided with a slope), the paraffin removal balls in the ball storage cavity automatically fall into the horizontal ball throwing cavity and then enter the oil pipe.
The ball storage cavity is U-shaped, the paraffin removal ball is circular, the paraffin removal ball can rotate in the ball storage cavity along with the rotation of the ball storage wheel disc mechanism, and when the paraffin removal ball rotates to a ball throwing opening in the horizontal ball throwing cavity, the paraffin removal ball continues to rotate and falls into the horizontal ball throwing cavity.
Through the rotation of storing up the ball carousel, will store up the intraductal paraffin removal ball of ball and transport one by one and throw the ball chamber to in getting into the oil pipe, make the work of pitching go on in order, be favorable to automated control, improve work efficiency, and overall structure is simple, convenient to use, need not manual pitching, the security is high.
In order to facilitate the rotation of the ball storage turntable, a turntable rotating shaft 24 is arranged on one side of the ball storage turntable mechanism 2, the turntable rotating shaft 24 penetrates through the middle part of the turntable 21 and is fixedly connected with the middle part of the ball storage turntable 22, the turntable rotating shaft 24 is connected with the turntable 21 through a first bearing, and a motor 7 used for driving the ball storage turntable 22 to rotate is arranged on one side of the turntable rotating shaft 24, which is close to the turntable 21. Here, starter motor, the pivot of motor rotates, can drive the rotation of rim plate pivot to drive the ball carousel rotation of storing up, improved paraffin ball's conveying efficiency, and help automated control.
Specifically, one side of the wheel disc 21 close to the motor 7 is provided with a motor support 71 for supporting the motor 7, and the upper side of the motor support 71 is provided with a motor buckle plate 72 for connecting the motor 7, so that the installation stability of the motor is improved.
In order to facilitate the orderly pitching work, the inclined plane of the ball containing pipe 3 is perpendicular to the circular tangent line of the wheel disc 21, so that the extension line of the ball containing pipe coincides with the center of the wheel disc, and the paraffin removal ball in the ball containing pipe can be driven by the gravity of the paraffin removal ball and rolls along the inclined plane in the ball containing pipe. Therefore, the inner part of the ball containing pipe needs to be inclined to form a slope design, so that the paraffin removal ball can automatically roll along the slope conveniently and can enter the ball storage cavity in order. And the lower end part of the ball loading pipe 3 and the upper end part of the horizontal ball throwing cavity 4 are separated by a ball storage cavity 23, and the included angles between the ball storage cavity and the connecting lines of the wheel disc rotating shafts 24 are 36 degrees. The ball storage cavity is arranged between the ball loading port and the ball throwing port, namely the distance of a paraffin removal ball is arranged, so that the staying time of the paraffin removal ball at the ball throwing position is convenient to be consistent with the set interval time of the ball throwing, and the sufficient time for the ball to enter a pipeline is ensured; the paraffin removal ball can automatically roll into the ball throwing port and automatically fall into the horizontal ball throwing cavity.
In order to facilitate the installation and the sealing performance of the ball containing pipe, a ball containing port 212 matched with the end part of the ball containing pipe 3 is arranged on the wheel disc 21; the upper end of the ball containing pipe 3 is provided with a sealing plug 31, and the outside of the ball containing pipe 3 is sleeved with a ball containing pipe fixing sleeve 32. The lower end of the ball containing pipe is inserted into the wheel disc and coincides with the ball containing port, so that the inner cavity of the ball containing pipe is conveniently communicated with the ball storage cavity, and meanwhile, the sealing plug is additionally arranged at the upper end of the ball containing pipe, so that the inner cavity of the ball containing pipe is kept sealed, and the pressure environment in the cavity is guaranteed.
For the convenience of balancing the pressure in the pitching instrument body and facilitating the loading of the paraffin removal ball in the ball loading pipe, one side of the pitching instrument body 1 is horizontally provided with a pressure release valve assembly 8 communicated with the ball storage cavity 23, the pressure release valve assembly 8 is perpendicular to the oil pipe 5, and the pressure release valve assembly 8 comprises a pressure release valve connector 81, a pressure release valve adapter 82 and a valve 83, and is sequentially and fixedly connected to one side of the wheel disc 21. Be connected with the red copper pad between relief valve adapter and the valve to improve the installation stability of valve. When wax removal ball in the dress bulb needs refill, just need open the valve on the relief valve subassembly, make this internal pressure of bowling appearance unload, open the sealing plug of dress bulb tip again, can carry out the refill of wax removal ball to the dress bulb.
In order to conveniently observe the pressure condition in the ball storage wheel disc mechanism, the upper end of the wheel disc 21 is provided with a pressure gauge 9 communicated with the ball storage cavity 23, the upper end of the wheel disc 21 is detachably connected with the pressure gauge 9 through a pressure gauge joint 91 and a pressure gauge adapter 92 in sequence, and a connecting end of the pressure gauge joint 91 is provided with a plurality of sealing buckles 93 so as to improve the sealing property of the pressure gauge connection.
Preferably, a wheel disc groove 213 for accommodating the ball storage wheel disc 22 is formed in one side of the wheel disc 21, the ball storage wheel disc 22 is installed in the wheel disc groove 213, an outer shell 26 matched with the wheel disc 21 is arranged on one side of the wheel disc 21, an outer shell cover 27 is arranged on one side of the outer shell 26, the outer shell 26 and the outer shell cover 27 jointly enclose a cavity for accommodating the ball storage wheel disc mechanism 2, so that the ball storage wheel disc mechanism can be accommodated in the cavity, and the installation stability is improved; a sealing gasket 28 is arranged between the outer shell 26 and the outer shell cover 27 to improve the sealing property in the air cavity; the both sides of pitching appearance body 1 all are provided with stainless steel's heat preservation baffle 11, and every heat preservation baffle 11's the outside all is provided with backplate 12, and fixed bolster 13 is installed to the bottom of pitching appearance body 1.
The novel wheel disc type ball throwing instrument provided by the embodiment has the following advantages:
(1) the side wall of a ball storage cavity in the ball storage wheel disc mechanism is designed to be a slope (the slope angle is 5-15 degrees), so that paraffin removal balls can automatically enter a pipeline;
(2) in the ball storage wheel disc mechanism, each paraffin removal ball is provided with an independent storage space, so that the problem of ball clamping is solved;
(3) the wax removal ball has a wide size application range, and balls with the size of less than 48mm can be used;
(4) the staying time of the ball at the ball throwing position is consistent with the set interval time of ball throwing, so that sufficient time for the ball to enter the pipeline is ensured;
(5) under the condition that the equipment is suddenly powered off, the equipment does not need to be reset after being powered on again and automatically runs;
(6) the power supply voltage is selectable: 24V, 220V or 380V.
Example 2
Referring to fig. 3 and 5, the difference from the above embodiment is that a U-shaped photoelectric sensor 25 is disposed on a side of the wheel disc rotating shaft 24 close to the ball storage rotating disc 22, the U-shaped photoelectric sensor 25 is connected to the wheel disc rotating shaft 24 through a second bearing, a photoelectric sensor holder 251 for supporting the U-shaped photoelectric sensor 25 is mounted on a lower side of the U-shaped photoelectric sensor 25, and a signal disc 252 is disposed on an inner side of the U-shaped photoelectric sensor 25.
Specifically, one side of rim plate 21 is provided with the bowling mouth 211 of throwing ball chamber 4 intercommunication with the level, and bowling mouth 211 sets up in the level and throws one side of ball chamber 4, and is located one side of U type photoelectric sensor 25 lower part, makes things convenient for paraffin removal ball to throw the ball mouth by corresponding the automatic roll-in of ball storage chamber of throwing the ball mouth to fall into the level and throw the ball intracavity.
In this embodiment, add the U type photoelectric sensor in one side of rim plate pivot, through the stop position of photoelectric signal control paraffin removal ball, improve its stop position's accuracy.
A signal panel, namely a grating, is arranged in the U-shaped photoelectric sensor. When the ball storage cavity rotates to the ball throwing port on the upper part of the horizontal ball throwing cavity, the grating of the U-shaped photoelectric sensor senses the action, one ball throwing action is recorded, the rotating shaft of the motor is controlled to stop rotating, after the ball falls, the motor is controlled to start at the next ball throwing time, the ball storage rotary disc continues to rotate until the next ball storage cavity moves to the corresponding ball throwing port, the operation is started circularly, paraffin removal balls at the ball loading port enter the corresponding ball storage cavities conveniently, and paraffin removal balls corresponding to the ball throwing ports are transferred out of the ball storage cavities, the accuracy of the stop positions of the paraffin removal balls is improved, the ordering of ball throwing operation is further improved, automatic control is facilitated, and working efficiency is improved.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.