CN2104234U - Super high segment position three-system plated embroidered socks knitting machine - Google Patents

Super high segment position three-system plated embroidered socks knitting machine Download PDF

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Publication number
CN2104234U
CN2104234U CN 91213888 CN91213888U CN2104234U CN 2104234 U CN2104234 U CN 2104234U CN 91213888 CN91213888 CN 91213888 CN 91213888 U CN91213888 U CN 91213888U CN 2104234 U CN2104234 U CN 2104234U
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CN
China
Prior art keywords
shuttle
scissors
embroidery
needle
seat
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Granted
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CN 91213888
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Chinese (zh)
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徐菊生
陶伯民
胡信良
朱爱红
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KNITTING MACHINERY INST OF CHANGSHU CITY
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KNITTING MACHINERY INST OF CHANGSHU CITY
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Priority to CN 91213888 priority Critical patent/CN2104234U/en
Publication of CN2104234U publication Critical patent/CN2104234U/en
Granted legal-status Critical Current

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Abstract

The utility model relates to a super high segment position three-system plated embroidered socks knitting machine which is applied to knitting multi-system plated embroidery with wide patterns and is similar to the novelsocks knitting machine for computer selecting needle socks. The primary structure comprises a machine frame, a transmission system, a knitting system, a control system, a thread handling system, an embroidered system, a pneumatic take-down system, a circular disk clipper apparatus and an electric control system. The socks knitting machine adopts a special run cam mechanism. The embroidered mechanism adopts a three-system plated embroidery. The knitting system adopts an advanced back picking structure, a plated shuttle and a striping drum apparatus. The utility model has advantages of multi-system plated fabric, extensive patterns, goodly appearance of socks, stable operation for the socks knitting machine and small structure.

Description

Super high segment position three-system plated embroidered socks knitting machine
The utility model relates to a kind of improved footwear machine, is applicable to braiding multisystem plaiting embroidery, spends the type extra wide, is similar to the novel footwear machine of the socks product of computer needle selection, belongs to a kind of Knitting Machinery.
Existing footwear machine mainly is made up of transmission, line sending, braiding, embroidery, control, pneumatic take-down, scissors apparatus and electrical system.Wherein the plating mechanism in the braiding is the double-colored plaiting of two system; Needle selection is the single-stage knitting needle in the needle selecting system, and length is short, and the control of the jacquard weave skill in using a kitchen knife in cookery is by single only total cutter control of closing; In the tumbler mechanism, choose the needle guide plate and to choose the pin column cap centre of gyration near, resistance is big; The thumb-tack needle for subcutaneous embedding guide plate is flexible formula.The plaiting shuttle can not singly only be controlled with two straight plug-in type shuttles, or evolution shuttle plate breach; In the controlling organization, line transfer cylinder Backpack type, structure is big and can only transfer the horizontal stripe colo(u)r streak, and the similar machine of import also exists, and in the pneumatic take-down scissors system, inhales the line mouth and uses straight air port, and line revolves and is difficult for sucking.In the thread cutting mechanism, no shirr presser feet makes shirr the line phenomenon often occur escaping, and the automatic stop of no trimming fault makes socks product yield rate low.
The purpose of this utility model is the weak point at above-mentioned footwear machine, designed a kind of superelevation section three systems plaiting embroidery footwear machine, adopt a kind of special run cam mechanism, embroidery mechanism adopts the plaiting of three systems to embroider, the system for weaving application of advanced choose thumb-tack needle for subcutaneous embedding structure, plaiting shuttle, line transfer drum apparatus, realized that multisystem plaiting, ranges of pattern are wide, socks product are elegant in appearance, the footwear machine running is stablized, structure is small and exquisite.
Superelevation section three systems plaiting embroidery footwear machine takes following mode to realize: primary structure is made up of frame, transmission system, system for weaving, control system, thread handling system, embroidery system, pneumatic take-down system, circle shear knife system and electric control system.As matrix, the top of supporting hosiery machine is installed on motor in the casing, driving belt, travelling gear, waits the gearing of finishing complete machine by engagement sleeve footwear machine by welding casing and three sidewall panels that combine.System for weaving is made up of water caltrop frame, thumb-tack needle for subcutaneous embedding frame, living gram cover and cap lid, realizes the braiding of whole socks.The water caltrop frame is chosen and is adopted guide plate to cut the method for moving in the pin mechanism, reaches to choose the little minimizing broken needle heel of pin resistance phenomenon.Thumb-tack needle for subcutaneous embedding frame thumb-tack needle for subcutaneous embedding mechanism has alleviated thumb-tack needle for subcutaneous embedding resistance and thumb-tack needle for subcutaneous embedding pin-point accuracy after having adopted fixedly the thumb-tack needle for subcutaneous embedding guide plate.System for weaving run cam mechanism steel ring plaiting position, the branch supporting role between triangle, the following pull head adopts special run cam to arrange.Control system is controlled the action of whole socks by swift, front roll, stay frame, flexible axle.Thread handling system is mainly by the elastic conveying mechanism, and creel, take-up spring support, tensioner frame are formed.The embroidery system is mainly by having jacquard drum, the line feeding of embroidery selecting mechanism plaiting shuttle, line transfer cylinder, realize the purpose that plaiting is embroidered by control, the embroidery selecting mechanism has adopted high section jacquard drum to add that two total pass cuttves control in jacquard drum needle selection process, and carries out the needle selection purpose by a kind of special knitting needle.The yarn adding shuttle minor structure then adopts the way that reduces the plaiting shuttle centre of gyration, make yarn adding shuttle work or withdraw from the process with running in the socks pin collisionless all the time may.The line transfer cylinder then can not only be finished the toning of horizontal stripe shuttle, and can finish the toning of each plaiting embroidery shuttle, and structure is small and exquisite.Adding promptly support on the line transfer cylinder is stop device, and syringe can stop in returning and circling, and satisfies the needs of comprehensive colored type.Pneumatic take-down and disk scissors system mainly are made up of blower fan, suction line mouth, line storage tube, the storage stocking leg, the transmission of disk scissors and scissors.Wherein inhale the line mouth and adopt flat flared type, make wind concentration, install near last scissors.Cutting off loose thread inhales not only totally but also rapid.A shirr presser feet is installed on circle shear skill in using a kitchen knife in cookery orchid, has been solved shirr and inhaled difficult problem.Trimming fault automatic stop arrangement has been installed simultaneously, has been made the circle shear knife structure perfect, the disk scissors then adopts the saw blade form, and is so not only rational in infrastructure, and manufacturing technique is simple.Electric control system is by motor, blower fan, broken yarn, broken needle heel control, single automatic stop, transition alteration switch etc. is formed automatically.By cooperatively interacting of these systems, effect makes the footwear machine structure more perfect, stable, simple, flexible movements, accurate, the socks product are beautiful and comfortable.
The utility model is described in further detail below with reference to accompanying drawing.
Fig. 1 is the utility model final assembly schematic diagram.
Fig. 2 is the utility model triangle arrangement structure expanded view.
Fig. 3 is that the utility model is chosen pin mechanism profile.
Fig. 4 is the utility model thumb-tack needle for subcutaneous embedding Guiding machine composition.
Fig. 5 is the utility model embroidery selecting mechanism figure.
Fig. 6 is the utility model knitting needle front elevation.
Fig. 7 is the utility model yarn adding shuttle handset composition.
Fig. 8 is that the utility model line transfer cylinder mechanism and i.e. support are the stop device schematic diagram.
Fig. 9 is the utility model circle shear knife system profile.
Figure 10 is the utility model disk scissors profile.
Figure 11 is the suction line mouth position scheme of installation in the utility model pneumatic take-down system.
Figure 12 is that the utility model is inhaled line mouth partial sectional view.
With reference to accompanying drawing 1, superelevation section three systems plaiting embroidery footwear machine principal organ's organic frames (1), frame lower is welding casing and sidewall panel, sidewall panel is by three combinations, the motor of transmission system (2), driving belt, drive is contained in the casing, travelling gear, chain is contained on the cabinet, control system (8) also is equipped with on cabinet top, embroidery system (6) is contained in central rack, embroidery system top is system for weaving (3), and circle shear cutter mechanism (5) is contained in the top of system for weaving (3), and thread handling system (4) is contained in upper rack, pneumatic take-down system (7) is installed in middle part, footwear machine side and bottom, and electric control system (9) is installed on the cabinet.
With reference to accompanying drawing 2, the run cam of system for weaving is arranged by left water caltrop (18), right water caltrop (19), the first plaiting triangle (10), the second plaiting triangle (13), the 3rd plaiting triangle (12), rise cam (11) and pull head (14), (15), (16), (17), cap lid, steel ring (20), square shuttle plate (21) are formed down.Steel ring plaiting position is respectively: Q1=312 °~316 °, Q2=9 °~13 °, Q3=196 °~204 °, the branch supporting role between triangle, the following pull head is respectively: Q4=282 °~286 °, and Q5=1 °~6 °, Q6=60 °~64 °, Q7=190 °~194 °, Q8=313 °~317 °, Q9=28 °~32 °, Q10=142 °~146 °, Q11=235 °~239 °.
With reference to accompanying drawing 3, in the system for weaving choose pin mechanism by cover plate (22), choose needle stand (23), choose pin column cap (24), picker head (25), screw (26), choose needle guide plate (27), slide block (28) is formed.Picker head (25) is installed in to choose in the pin column cap (24) and around choosing needle stand (23) and rotates, choosing needle guide plate (27) is fastened on the slide block (28) with screw (26), make and choose needle guide plate (27) and the centre of gyration of choosing pin column cap (24), thereby can finish like a cork when sliding and choose the pin action along choosing needle guide plate (27) at picker head (25) apart from increase.
With reference to accompanying drawing 4, thumb-tack needle for subcutaneous embedding mechanism adopts novel thumb-tack needle for subcutaneous embedding guiding mechanism in the system for weaving, is made of thumb-tack needle for subcutaneous embedding guide plate (30), thumb-tack needle for subcutaneous embedding head (29).Thumb-tack needle for subcutaneous embedding head (29) is finished the thumb-tack needle for subcutaneous embedding action along fixing thumb-tack needle for subcutaneous embedding guide plate (30), and thumb-tack needle for subcutaneous embedding guide plate (30) be fixed, thereby makes thumb-tack needle for subcutaneous embedding pin-point accuracy, light, nothing draw the stitch phenomenon.
With reference to accompanying drawing 5,6, the embroidery selecting mechanism mainly by jacquard weave blade (31), high section jacquard drum (32), wooden comb sheet (33), always close tool post head (34), always close cutter two (35), (36), knitting needle (37) constituted.Jacquard drum adopts superelevation section jacquard drum, uses two total pass cuttves (35), (36) to control jacquard weave blade (3) in groups, makes colored type increase circulation on the basis of extra wide.Knitting needle (37), it lengthens traditional single-stage knitting needle length, becomes the extended type knitting needle, has increased the embroidery width.Knitting needle (37) corresponding structure length dimension A is 108~140 millimeters, and B is 62~96 millimeters.
With reference to accompanying drawing 7, the yarn adding shuttle clamp mechanism in the embroidery system is made up of shuttle seat (38), cap lid (39), shuttle (40), shuttle arm (43), shuttle axle (44), pin (45).Shuttle seat (38) is fastened on the cap lid (39) by screw (42), shuttle (40) is fastened on the shuttle arm (43) by screw (41), and shuttle arm (43) is finished the action of shuttle plaiting around shuttle axle (44) rotation together with shuttle (40).In this cover mechanism, the center of shuttle axle (44) is lower than the last plane of cap lid (39), and shuttle (40) is not collided with pin (45) in turning course all the time.
With reference to accompanying drawing 8, the line transfer cylinder mechanism mainly is made of line transfer roller seat (46), shuttle control arm (47), latch (48), stay (49), stay control arm (50), drive block (52), ratchet (53), ratchet (54), rolling element (55) in the embroidery system.I.e. support is that stop device is by stopping ratchet (51), pull bar (56), electromagnet (57) formation.Barrel (55) is installed on the line transfer roller seat (46), and latch (48) is installed on the barrel (55), and ratchet (54) is installed in barrel (55) side.Ratchet (53) is installed on the drive block (52), and stay control arm (50), shuttle control arm (47) are installed on the line transfer barrel (46), stops ratchet (51) and is installed on the line transfer roller seat (46).Pull bar (56) connection stops ratchet (51), and electromagnet (57) is housed on the pull bar.Ratchet (53), ratchet (54) drive rolling element (55) revolution, and latch in this process (48) works, and control arm (47), (50) are moved respectively, make the toning of control stay (49) line transfer and shuttle (40).The existing horizontal stripe toning of this device has the toning of embroidery again, and the function and the structure that have increased traditional horizontal stripe cylinder are small and exquisite flexibly.Electromagnet (57) works and stops ratchet (51) by pull bar (56) pulling, cylinder can be returned at syringe move variations in the time of circling, and realization is promptly supportted and promptly stopped the kind of drive.
Reference picture 9,10, the circle shear knife system mainly by scissors seat (70), disk scissors (58), scissors upper flange (59), presser feet seat (62), extension spring (63), cover plate (65), last scissors seat (68), steel wire (69), form by insulating trip (66).Disk scissors (58) is anchored on the scissors seat (70), and by scissors seat (70) rotation, last scissors flange (59) makes disk scissors (58) that axial displacement can not be arranged near on the disk scissors (58).Circle shear scissors (58) is saw blade shape, and processing technology is simple, and its main right cun is φ=65~92 millimeter.Presser feet (61) is installed in the presser feet seat (62), and cover plate (65) is fastened on the presser feet seat (62) by screw (64), and presser feet (61) plays the line ball effect by extension spring (63).This cord grip has solved fundamentally that solid shirr has elastic force air draught difficulty and the defective of shirr resilience difficulty when shutting down.Steel wire (68) is fastened on the scissors seat (68) by screw (63) by two insulating trips (66), form a cover trimming fault brake gear, solved owing to line is not cut off the socks product float that causes, the wind-force size that whether setting height(from bottom) of disk scissors (58) is suitable will influence trimming and air draught the time, select setting height(from bottom): cap lid (60) is gone up the plane is gone up on plane with disk scissors (59) distance C=23~28 millimeter.
With reference to accompanying drawing 11,12, inhaling line mouth (71) position in the pneumatic take-down system, to be installed in disk scissors (58) top setting angle Q12 be 10 °~45 °, disk scissors (58) is near square shuttle plate (21), after installing like this, make the suction line tight-lipped by last scissors, the end of a thread behind the trimming can suck spool rapidly.Inhale the flat-horn shaped that is shaped as of line mouth (71), the wind concentration during air draught of such inlet scoop is easy to inhale line.
The utlity model has a kind of special run cam mechanism, embroidery mechanism adopts the plaiting of three systems to embroider, and chooses the thumb-tack needle for subcutaneous embedding structure in the system for weaving, alleviates guiding friction and action accurately; The action of yarn adding shuttle minor structure is stable and structure is small and exquisite; The line transfer drum apparatus can be transferred the horizontal stripe colo(u)r streak, can transfer the embroidery colo(u)r streak again, can control action in changeing at syringe.Above mechanism has realized the multisystem plaiting, ranges of pattern is wide, the socks product are elegant in appearance owing to adopted.

Claims (5)

1, a kind of superelevation section three systems plaiting embroidery footwear machine, include frame (1), transmission system (2), system for weaving (3), control system (8), thread handling system (4), embroidery system (6), pneumatic take-down system (7), circle shear cutter mechanism (5), electric control system (9), transmission system has motor, driving belt, travelling gear, clutch, system for weaving has the water caltrop frame, the thumb-tack needle for subcutaneous embedding frame, give birth to the gram cover, the cap lid, run cam mechanism, control system is by swift, front roll, the stay frame, flexible axle constitutes, thread handling system is by the elastic conveying mechanism, creel, the take-up spring support, the tensioner frame is formed, the embroidery system mainly contains jacquard drum, embroidery selecting mechanism plaiting shuttle, the line transfer cylinder, pneumatic take-down and disk scissors system are by blower fan, inhale the line mouth, line storage tube, the storage stocking leg, transmission of disk scissors and scissors are formed, electric control system is mainly by motor, blower fan, broken yarn, broken needle heel control, single automatic stop, automatically the transition alteration switch constitutes, and it is characterized in that:
In A, the system for weaving choose pin mechanism by cover plate (22), choose needle stand (23), choose pin column cap (24), picker head (25), screw (26), choose needle guide plate (27), slide block (28) is formed, picker head (25) is installed in to choose in the pin column cap (24) and around choosing needle stand (23) and rotates, and chooses needle guide plate (27) and is fastened on the slide block (28) with screw (26);
Thumb-tack needle for subcutaneous embedding mechanism adopts the thumb-tack needle for subcutaneous embedding guiding mechanism to be made of thumb-tack needle for subcutaneous embedding guide plate (30), thumb-tack needle for subcutaneous embedding head (29) in B, the system for weaving, and the thumb-tack needle for subcutaneous embedding action is finished on thumb-tack needle for subcutaneous embedding head (29) edge fixedly thumb-tack needle for subcutaneous embedding guide plate (30), and thumb-tack needle for subcutaneous embedding guide plate (30) is fixed;
C, embroidery selecting mechanism mainly by jacquard weave blade (31), high-order jacquard drum (32), wooden comb sheet (33), always close tool post head (34), always close cutter two (35), (36), knitting needle (37) constituted, jacquard drum adopts superelevation section jacquard drum, controls jacquard weave blade (3) in groups with two total pass cuttves (35), (36);
Yarn adding shuttle clamp mechanism in D, the embroidery system is made up of shuttle seat (38), cap lid (39), shuttle (40), shuttle arm (43), shuttle axle (44), pin (45), shuttle seat (38) is fastened on the cap lid (39) by screw (42), shuttle (40) is fastened on the shuttle arm (43) by screw (41), shuttle arm (40) rotates the action of finishing the shuttle plaiting together with shuttle (40) around shuttle axle (44), and the center of shuttle axle (44) is lower than the last plane of cap lid (39);
The line transfer cylinder mechanism mainly is made of line transfer roller seat (46), shuttle control arm (47), latch (48), stay (49), stay control arm (50), drive block (52), ratchet (53), ratchet (54), rolling element (55) in E, the embroidery system, i.e. support is that stop device is by stopping ratchet (51), pull bar (56), electromagnet (57) formation; Barrel (55) is installed on the line transfer roller seat (46), latch (48) is installed on the barrel (55), ratchet (54) is installed in barrel (55) side, ratchet (53) is installed on the drive block (52), stay control arm (50), shuttle control arm (47), be installed on the line transfer barrel (46), stop ratchet (51) and be installed on the line transfer roller seat (46), pull bar (56) connection stops ratchet (51), and electromagnet (57) is housed on the pull bar;
F, the circle shear knife system is mainly by scissors seat (70), disk scissors (58), scissors upper flange (59), presser feet seat (62), extension spring (63), cover plate (65), last scissors seat (68), steel wire (69), insulating trip (66) is formed, disk scissors (58) is anchored on scissors seat (70) and upward and by scissors seat (70) rotates, last scissors flange (59) is near on the disk scissors (58), make disk scissors (58) that axial displacement can not be arranged, presser feet (61) is installed in the presser feet seat (62), cover plate (65) is fastened on the presser feet seat (62) by screw (64), presser feet (61) plays the line ball effect by extension spring (63), steel wire (68) is fastened on the scissors seat (68) by screw (68) by two insulating trips (66), forms a cover trimming fault brake gear;
Inhale line mouth (71) position in G, the pneumatic take-down system and be installed in disk scissors (58) top, setting angle Q12 is 10 °~45 °, inhales the flat-horn shaped that is shaped as of line mouth (71).
2, superelevation section according to claim 1 three systems plaiting embroidery footwear machine is characterized in that run cam arranges steel ring plaiting position and be respectively: Q 1=312 °~316 °, Q2=9 °~13 °, Q3=196 °~204 °; Branch supporting role between triangle, the following pull head is respectively Q4=282 °~286 °, and Q5=1 °~6 °, Q6=60 °~64 °, Q7=190 °~194 °, Q8=313 °~317 °, Q9=280 °~320 °, Q10=142 °~146 °, Q11=235 °~239 °.
3, superelevation section according to claim 1 three systems plaiting embroidery footwear machine, the knitting needle (37) in the selecting mechanism that it is characterized in that embroidering adopts the extended type knitting needle, and knitting needle structure length size A is 108~140 millimeters, and B is 62~96 millimeters.
4, superelevation section according to claim 1 three systems plaiting embroidery footwear machine, it is characterized in that disk scissors (58) is saw blade shape, key dimension φ=65~92 millimeter, setting height(from bottom): cap lid (60) is gone up the plane is gone up on plane with disk scissors (59) distance C=23~28 millimeter.
5, superelevation section according to claim 1 three systems plaiting embroidery footwear machine is characterized in that sidewall panel is by three combinations.
CN 91213888 1991-06-12 1991-06-12 Super high segment position three-system plated embroidered socks knitting machine Granted CN2104234U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 91213888 CN2104234U (en) 1991-06-12 1991-06-12 Super high segment position three-system plated embroidered socks knitting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 91213888 CN2104234U (en) 1991-06-12 1991-06-12 Super high segment position three-system plated embroidered socks knitting machine

Publications (1)

Publication Number Publication Date
CN2104234U true CN2104234U (en) 1992-05-13

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Application Number Title Priority Date Filing Date
CN 91213888 Granted CN2104234U (en) 1991-06-12 1991-06-12 Super high segment position three-system plated embroidered socks knitting machine

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CN (1) CN2104234U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104934074A (en) * 2015-07-01 2015-09-23 苏州利宏原精密零件有限公司 Combined assembly needle stand
CN105714468A (en) * 2016-04-22 2016-06-29 海宁市万路针织有限公司 High-reliability socks knitting machine
CN105821572A (en) * 2016-04-22 2016-08-03 海宁市万路针织有限公司 High-speed hosiery machine
CN109137299A (en) * 2018-09-28 2019-01-04 广州泉德纺织品有限公司 A kind of device and its application method of computer control needle thorn
CN111621912A (en) * 2020-05-27 2020-09-04 华尔科技集团股份有限公司 Knitting method for knitted vamp

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104934074A (en) * 2015-07-01 2015-09-23 苏州利宏原精密零件有限公司 Combined assembly needle stand
CN105714468A (en) * 2016-04-22 2016-06-29 海宁市万路针织有限公司 High-reliability socks knitting machine
CN105821572A (en) * 2016-04-22 2016-08-03 海宁市万路针织有限公司 High-speed hosiery machine
CN105714468B (en) * 2016-04-22 2019-04-16 浙江鹏飞针织有限公司 A kind of high reliability hosiery machine
CN109137299A (en) * 2018-09-28 2019-01-04 广州泉德纺织品有限公司 A kind of device and its application method of computer control needle thorn
CN109137299B (en) * 2018-09-28 2021-07-06 广州泉德纺织品有限公司 Device for controlling acupuncture by computer and use method thereof
CN111621912A (en) * 2020-05-27 2020-09-04 华尔科技集团股份有限公司 Knitting method for knitted vamp
CN111621912B (en) * 2020-05-27 2022-03-25 华尔科技集团股份有限公司 Knitting method for knitted vamp

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