CN210421507U - Aluminum house of modularization installation - Google Patents

Aluminum house of modularization installation Download PDF

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Publication number
CN210421507U
CN210421507U CN201921083035.0U CN201921083035U CN210421507U CN 210421507 U CN210421507 U CN 210421507U CN 201921083035 U CN201921083035 U CN 201921083035U CN 210421507 U CN210421507 U CN 210421507U
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module
outer frame
wallboard
roof
modules
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CN201921083035.0U
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Chinese (zh)
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梁润雄
区应绍
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Foshan Nanhai Xiongye Aluminum Co ltd
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Foshan Nanhai Xiongye Aluminum Co ltd
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Abstract

The utility model provides an aluminum house of modularization installation and two kinds of installation methods of this aluminum house, wherein the aluminum house includes base module, wallboard module, roof module and linking module, wallboard module in include triangular splicing limit, connect through triangular splicing limit between two wallboard modules, form the hookup location that includes a plurality of triangle-shaped supports, replace post and roof beam in the traditional building method, utilize triangular strength characteristic to satisfy the intensity demand of building to post and roof beam, realize can carrying out standardized production with complete wallboard module at the factory production stage, only need simple concatenation installation at the site operation stage, greatly simplified the field installation flow, increased the installation effectiveness, also can utilize the perfect equipment advantage of factory, improved the whole quality of aluminum house.

Description

Aluminum house of modularization installation
Technical Field
The utility model belongs to the technical field of building material, especially, relate to an aluminium room of modularization installation, still involve two kinds of mounting methods of this aluminium room.
Background
The existing buildings mainly use brick concrete as a main part and reinforced concrete as a main part and are divided into two types according to materials; the building mainly based on brick concrete needs a large amount of concrete and bricks and tiles, has large construction amount, is not movable after being built, and consumes a large amount of land resources; the building using the reinforced concrete as the main material has heavy weight and high cost of the steel bar, and the reinforced concrete building can not be moved after being built, so that the whole cost of the reinforced concrete building is high.
On the premise that the two buildings have various disadvantages, the buildings made of relatively novel materials such as aluminum materials gradually enter modern life, and the aluminum house has the advantages of low construction cost, convenience and quickness in construction and the like. However, the current aluminum house construction and installation method still adopts the traditional construction process: in the method, various aluminum parts can be transported to a construction site, modules are gradually manufactured on site according to the traditional process, and then the aluminum house is installed, so that the installation process is still very complex, corresponding equipment is lacked on the construction site, the installation efficiency is low, and standardized construction cannot be realized.
SUMMERY OF THE UTILITY MODEL
The problem exists based on the prior art, the utility model provides an aluminum house of modularization installation and two kinds of installation methods of this aluminum house, wherein the aluminum house includes base module, wallboard module, roof module and linking module, wallboard module in include triangular's concatenation limit, connect through triangular's concatenation limit between two wallboard modules, form the hookup location that includes a plurality of triangle-shaped supports, replace post and roof beam among the traditional building method, utilize triangular intensity characteristic to satisfy the intensity demand of building to post and roof beam, realize can carrying out standardized production with complete wallboard module at the factory production stage, only need simple concatenation installation at the site operation stage, greatly simplified the field installation flow, increased the installation effectiveness, also can utilize the perfect equipment advantage of factory, improved the overall quality of aluminum house.
The utility model discloses a following detailed technical scheme reaches the purpose:
a modularly installed aluminum house comprises a base module and a wallboard module, wherein the base module comprises a spiral ground pile and a ground pile cross beam, the spiral ground pile can adopt the existing spiral ground pile on the market, then the position of the ground pile which needs to be driven is designed and calculated in advance according to the terrain and building requirements, and then the spiral is vertically driven into the ground at the corresponding position; the ground pile cross beams are horizontally and fixedly connected to the tops of the adjacent spiral ground piles to form a base frame, the base frame can only surround the spiral ground piles on the periphery, and a plurality of ground pile cross beams can be arranged in the surrounding area after surrounding the spiral ground piles to form a latticed base surface, so that the bearing capacity of the aluminum house is improved; the wallboard module comprises an outer frame, a buckle plate, a reinforcing section bar and heat insulation cotton; the outer frame is composed of four outer frame section bars, the section of each outer frame section bar is in an isosceles right triangle shape, the two sides of one right-angle side respectively extend outwards to form a mounting side perpendicular to the right-angle side and form a U-shaped structure, the mounting sides are arranged at positions, slightly close to the middle part of the right-angle side, of the mounting side, the distance close to the mounting sides is equal to the thickness of the buckle plate, one end, far away from the right angle, of the other right-angle side is inwards offset to enable an isosceles right triangle to form an obtuse triangle and enable one end of an original bevel edge to form a free end, the triangular structure of the outer frame profile forms a triangular splicing side of the wallboard module, two ends of each outer frame profile are provided with inclined cutting faces which are matched and spliced with each other, two ends of the outer frame profile are not necessarily inclined by 45 degrees, other angles can be manufactured according to design requirements to splice a required polygonal; the reinforcing section bar is a strip-shaped section bar and is provided with a plurality of strips, two ends of each strip are respectively and fixedly arranged at the inner side of the outer frame and divide the inner side space of the outer frame into a plurality of areas, and the heat-insulating cotton is filled in the areas divided by the outer frame and the reinforcing section bar; the two-sided buckle plates are respectively arranged at two sides of the outer frame and fixedly install four sides on the installation edges of the outer frame section bar respectively to cover the heat-preservation cotton and the reinforcing section bar;
the six wallboard modules are spliced by the outer frame section bars to form an included angle of 90 degrees, and a cubic box house is formed, wherein the free ends of the outer frame section bars between every two wallboard modules are spliced by welding or bolt fixing, and the box house is fixedly connected in the base frame.
Wherein, the modularly installed aluminum house also comprises a roof module, the roof module is a plate-shaped structure, the upper parts of two opposite side surfaces of the roof module are provided with mutually matched buckles, the lower part of one side surface is provided with an extension edge with the length larger than that of the buckle, the lower part of the other side surface is provided with a matched concave position, the extension edge of the projection position of the non-buckle is provided with a water baffle plate, the height of the water baffle plate is smaller than the thickness of the roof module, the water baffle plate is contacted with the bottom of the buckle after the two roof modules are spliced, a plurality of roof modules are mutually clamped and connected through the buckle to form a plate-shaped roof, the roof is fixed on the top of the box house through bolts or welding after replacing the wallboard module of the original box house top, the projection of the roof on the horizontal plane covers the projection of the box house on the horizontal plane, and external water, the water that the part permeates the roof module through the clearance of roof module concatenation can be blockked by the breakwater for the second time and can't enter into the room, and rivers flow out through the rivers passageway that breakwater and roof module wall formed.
Wherein the modularly installed aluminum house also comprises a connecting module which is divided into a linear connecting module and a corner connecting module, the corner connecting module comprises a connecting main board and four rotating splints, two arc-shaped opening ring grooves are respectively arranged at two ends of the connecting main board, one end of the rotary clamping plate is provided with a rotary shaft matched with the opening ring groove, the four rotary clamping plates are respectively and rotatably arranged on the connecting main board through the rotary shaft and the opening ring groove, the corner connecting module replaces one frame section bar of the original wallboard module, the two wallboard modules are fixedly clamped on two sides through the rotating clamping plates respectively, an inclined roof can be spliced through the corner connecting module, and at the moment, the side wallboard modules with inclined edges need to be matched, and the two side walls can also be connected through the corner connecting module so as to adapt to various polygonal terrains; the straight line connecting module is a columnar cuboid section, two ends of one long edge of the section of the cuboid section are provided with extension edges with the same length, and the sum of the lengths of the long edge and the extension edges at the two ends is equal to the thickness of the wallboard module; one of them minor face in cuboid section bar cross-section is provided with a minor face and prolongs the limit keeping away from the one end that long limit was prolonged on long limit, another minor face is provided with waterproof adhesive tape groove keeping away from the one end that long limit was prolonged on long limit, linear connection module both ends are provided with the slope cutting face that is 45 contained angles with length extending direction, the minor face that the rectangular cross-section of the frame section bar that the linear connection module replaced former wallboard module and linear connection module's minor face prolongs limit department and has formed the protrusion installation limit that encircles the wallboard module, buckle fixed connection is passed through to wallboard module at linear connection module's long limit both ends, linear connection module is mutually supported fixed connection again or is connected with frame section bar fixed.
The fixed connection mode between the modules or between the sectional materials is bolt connection or welding connection; the wallboard module is square or rectangular; the reinforcing section bar has long and short specifications, two ends of the long reinforcing section bar are respectively fixed at the inner side of the outer frame, and the short reinforcing section bar is vertically fixed at the inner sides of the long reinforcing section bar and the outer frame to form a latticed reinforcing section bar frame; the wallboard module be provided with the trompil according to the design demand in both sides, there is door or window through welding or bolt fixed mounting in the trompil.
The aluminum house can be produced and installed by the following production and installation methods according to requirements:
the utility model provides an aluminium room installation method of modularization installation, its includes factory production stage and site operation stage, at first through carry out standardized production with wallboard or wallboard frame that have the triangle-shaped concatenation limit that matches each other at factory production stage, the site operation stage is according to the ground stake of design preparation in advance, then on the ground stake through triangle-shaped concatenation limit with wallboard each other the concatenation form box-like aluminium room and fix the aluminium room on the ground stake, can divide into two kinds of different detailed installation steps:
the first method has higher standardization degree and simpler and more convenient field construction, and comprises the following detailed steps:
step S10, in a factory, using a die and equipment to carry out standardized production of a base module and a wallboard module to form a plurality of spiral ground piles, ground pile beams, outer frame sectional materials, pinch plates, reinforcing sectional materials and heat insulation cotton, wherein one side of each outer frame sectional material is provided with an integrally formed triangular splicing edge, and after the outer frame sectional materials are formed by reverse die forming, two ends of each outer frame sectional material are respectively cut into mutually spliced inclined surfaces, so that the two outer frame sectional materials can be connected end to form an outer frame, and the inclined surfaces with various angles can be cut according to a design drawing to splice various polygons;
step S20, connecting the four outer frame section bars end to form an outer frame with a triangular splicing edge on the outer side, fixing the two ends of a plurality of longer reinforcing section bars on the inner side of the outer frame by screws or welding, and vertically and fixedly installing a plurality of shorter reinforcing section bars on one side of the long reinforcing section bars and the inner side of the outer frame to form latticed reinforcing section bars;
step S30: cutting heat preservation cotton to a proper size, filling the heat preservation cotton into spaces in the reinforcing section bar and the outer frame, and fixedly covering the pinch plates on two sides of the outer frame through screws or welding to form a wall body module;
step S40: the wall modules and the base modules with the corresponding number and the spare number are transported to a construction site, the spiral ground piles are spirally driven into the ground to form a foundation according to the requirements of building standards, and then two ends of a ground pile cross beam are respectively welded horizontally or are welded on two leading spiral ground piles by using expansion bolts to form a base frame;
step S50: horizontally fixing a first wallboard module on a base frame through welding or expansion bolts to form a floor, vertically placing four wallboard modules on the periphery of the floor, fixedly connecting triangular splicing edges of the wallboard modules which are connected with each other through welding or bolts, horizontally splicing the last wallboard module on the four vertical wallboard modules, and forming a roof through welding or bolt fixing to form a standard box house;
and S60, horizontally splicing the multiple standard box houses into a box house with a larger occupied area, or vertically stacking the multiple standard box houses to form a higher box house, wherein the wall body modules which are mutually attached between the adjacent standard box houses are detached and fixedly connected through welding or bolts.
The second method has higher flexibility, firstly uses the outer frame sectional materials to splice the aluminum house frame, and then splices the wall body, and comprises the following detailed steps:
step S10, performing standardized production of the base module, the wallboard module and the linear connection module by using mould equipment in a factory to form a plurality of spiral ground piles, ground pile beams, outer frame section bars, buckle plates, reinforcing section bars, heat insulation cotton and the linear connection module, wherein one side of each outer frame section bar is provided with an integrally formed triangular splicing edge, and after the outer frame section bars are formed by die sinking, two ends of each outer frame section bar are respectively cut into inclined planes which are spliced with each other;
step S20, arranging a plurality of longer reinforcing section bars in parallel, and vertically and fixedly installing a plurality of shorter reinforcing section bars between two adjacent long reinforcing section bars to form latticed reinforcing section bars;
step S30: cutting heat preservation cotton to a proper size, filling the heat preservation cotton into grid spaces in the reinforcing section bar, then attaching four linear connection modules to the peripheries of the reinforcing section bar and the heat preservation cotton in an end-to-end mode, and fixedly covering pinch plates on two sides of the linear connection modules through screws or welding to form a half wall body module;
step S40: the method comprises the following steps of (1) transporting the corresponding and spare number of half wall modules, base modules, outer frame profiles and linear connection modules to a construction site, spirally driving spiral ground piles into the ground to form a foundation according to the requirements of building standards, and then respectively welding two ends of a ground pile cross beam horizontally or using expansion bolts to form a base frame on two leading spiral ground piles;
step S50: horizontally fixing the outer frame sectional materials on the base frame through welding or expansion bolts, connecting the outer frame sectional materials end to form an outer frame of the floor, fixedly connecting another group of outer frame sectional materials on triangular splicing edges on the periphery of the outer frame of the floor through welding or bolts to form an outer frame of the wallboard, mutually fixedly connecting the periphery of the wallboard and the outer frame sectional materials of the roof into an aluminum house frame by using the same fixing method, and finally fixedly embedding the half-wall module in the aluminum house frame to form a standard box house;
step S60, when the designed room length is larger than the width of one wallboard module, two wallboards are fixedly connected through a straight line connection module to form a larger and longer wallboard module;
step S70: the periphery of the box house (5) is covered with conventional decorative materials to form a decorative layer, the decorative materials can be plastic plates or metal aluminum plates and the like, connecting positions of the wallboard modules are covered, the sealing performance is improved, meanwhile, different outer walls can be manufactured according to personal preferences, and the box house is more personalized.
Wherein, the step S10 further includes the step S11: standardized production of roof modules using mould equipment; the step S50 further includes a step S51: a plurality of roof modules are mutually clamped and connected through buckles to form a platy roof, and the roof is fixed on the box roof through bolts or welding after replacing the wallboard module of the original box roof.
Wherein, the step S10 further comprises a step S12 of standardized production of the corner connecting module by using a mold device; the step S10 includes a step S13: according to the design requirement, the inclination degree of the inclined planes at the two ends of the frame section bar is cut and adjusted, so that an outer frame with an obtuse angle and an acute angle can be spliced in the step S20; the step S50 further includes the step S51: install the corner connection module between the wall body module of non-ninety degrees connection, the frame section bar on the relative one side of two wallboard modules of non-ninety degrees connection is replaced respectively to the both sides of corner connection module, and the rotatory splint through both ends are fixed centre gripping at both sides with two wallboard modules or half wallboard module respectively, adjust to the position through bolt fastening rotatory splint and wallboard module behind the suitable angle, form the roof of slope or have the wall body of non-right angle contained angle.
Wherein, the step S10 further includes the step S14: according to the design requirement, holes are formed in the buckle plates on the wallboard modules through conventional means including cutting, punching and the like, the reinforcing section bars and the heat insulation cotton are taken out, and the upper door, the window, the door frame or the window frame is fixedly installed through welding or bolts, wherein the door frame or the window frame serves as the reinforcing section bars of the wall body module, and the buckle plates are fixed on the door frame or the window frame.
Drawings
Fig. 1 is a schematic view of a box house of a modular-installed aluminum house, in which a conventional base and a door and window are omitted.
Fig. 2 is a cross-sectional view of a box house of an aluminum house installed in a modular manner.
Fig. 3, an enlarged view at a in fig. 2.
Fig. 4 is a sectional view of a wall panel of a modularly installed aluminum house.
Fig. 5 is a schematic perspective view of a modularly installed aluminum house with roof modules.
FIG. 6 is a side plan view of a modular aluminum house with roof modules installed.
Fig. 7 is a schematic perspective view of a modularly installed aluminum house.
Fig. 8 is a schematic perspective view of a corner connection module of a modularly installed aluminum house.
Fig. 9 is a schematic perspective view of an aluminum house with linear connection modules.
Fig. 10 is a schematic perspective view of a linear connection module of a modularly installed aluminum house, showing a linear connection module profile structure, wherein one end is a cut surface.
Fig. 11 is a sectional view of a linear connection module of a modularly installed aluminum house.
Fig. 12 is a schematic view of a corner enlarged structure of a half-wall module.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The first embodiment is as follows: a cube aluminum house installed in a modularization mode.
A modularly installed aluminum house as shown in fig. 1-12, which comprises a base module and a wall panel module 2, wherein the base module comprises spiral ground piles and ground pile beams, and the spiral ground piles are vertically and spirally driven into the ground according to the design drawing according to the preset design and calculated positions at the construction site to form a ground pile group arranged in a square shape; the ground pile cross beam is horizontally and fixedly connected to the tops of the adjacent spiral ground piles to form a square base frame; the wallboard module 2 comprises an outer frame, a buckle plate 21, a reinforcing section bar 23 and heat insulation cotton 22; the outer frame is composed of four outer frame sectional materials 24, the cross section of each outer frame sectional material 24 is in an isosceles right triangle shape, wherein, a mounting edge 241 vertical to a right-angle edge extends outwards from each direction of the two sides of a right-angle edge slightly close to the center of the right-angle edge to form a U-shaped structure, one end of the other right-angle edge far away from the right angle is shifted inwards to form an obtuse triangle and make one end of the original bevel edge become a free end 242, the triangular structure of the outer frame sectional materials 24 forms a triangular splicing edge of the wallboard module 2, two ends of each outer frame sectional material 24 are provided with 45-degree inclined cutting surfaces which are matched and spliced with each other, and the four outer frame sectional materials 24 are spliced end to form a square outer; the reinforcing section bars 23 are strip-shaped section bars and are provided with three reinforcing section bars 23 with a long specification and two reinforcing section bars 23 with a short specification, two ends of each reinforcing section bar 23 with the long specification are respectively fixed on the inner walls of the middle parts of one pair of opposite sides of the outer frame through bolts, the two reinforcing section bars 23 with the short specification are respectively and vertically fixed on the side walls of the middle parts of the reinforcing section bars 23 with the long specification and the inner side walls of the corresponding outer frames through bolts and corner connectors, cross-shaped latticed reinforcing section bar 23 frames are formed in the wall modules, and the inner side space of the outer frames is divided into four areas; the heat insulation cotton 22 is provided with four blocks, each block is in a square shape matched with the shape and the size of the small space on the inner side of the outer frame, and the four blocks are respectively filled in the areas divided by the outer frame and the reinforcing section 23; the two-sided buckle plate 21 is respectively arranged at two sides of the outer frame, four sides of the two-sided buckle plate 21 are respectively fixedly arranged on the mounting edges 241 of the outer frame section bar 24, and the two-sided buckle plate is covered with the heat insulation cotton 22 and the reinforcing section bar 23 to finally form a square wallboard module 2;
the six wall panel modules 2 are spliced with each other at an included angle of 90 degrees through the outer frame profiles 24 to form the cubic box house 5, wherein the free ends 242 of the outer frame profiles 24 between every two wall panel modules 2 are fixedly spliced with each other through welding or bolts, and the box house 5 is fixedly connected in the base frame.
As a preferred embodiment, the aluminum house also comprises a roof module 1, the roof module 1 is used for replacing the wall module which is originally positioned on the roof, or the roof module 1 is fixed on the upper part of the wall module at the top of the original box house 5, so as to improve the waterproof effect and the heat insulation effect, the roof module 1 is of a plate-shaped structure, the upper parts of two opposite side surfaces of the roof module 1 are provided with buckles 11 which are matched with each other, the lower part of one side surface is provided with an extension edge 12 with the length being larger than that of the buckle 11, the lower part of the other side surface is provided with a matched concave position, the extension edge 12 at the projection position of the non-buckle 11 is provided with a water baffle plate 13, the height of the water baffle plate 13 is smaller than the thickness of the roof module 1, the water baffle plate 13 is contacted with the bottom of the buckle 11 after the two roof modules 1 are spliced, and a water guide groove positioned below, in the non-rainy day, the air in the guiding gutter can form the insulating layer, and a plurality of roof modules 1 form platelike roof after mutually connecting through buckle 11 joint, and the roof is fixed at the 5 tops of box house through the bolt behind the wallboard module 2 of the former 5 tops of box house of replacement, perhaps the roof directly passes through the bolt fastening on the top of top wallboard module 2, and the projection of box house 5 at the horizontal plane is covered in the projection of roof.
As a preferred embodiment, when necessary, the aluminum house further comprises a connection module, the connection module is divided into a linear connection module 4 and a corner connection module, the corner connection module comprises a connection main board 31 and four rotary clamping plates 32, two ends of the connection main board 31 are respectively provided with two arc-shaped opening ring grooves 33, one end of each rotary clamping plate 32 is provided with a rotating shaft matched with the opening ring groove 33, the four rotary clamping plates 32 are respectively rotatably mounted on the connection main board 31 through the rotating shaft and the opening ring grooves 33, the corner connection module replaces one of the frame profiles of the original wallboard modules 2, the two wallboard modules 2 are respectively fixedly clamped at two sides through the rotary clamping plates 32, and the corner connection module is used for manufacturing an inclined roof or connecting wall modules connected with non-90-degree included angles; the straight line connecting module 4 is a columnar cuboid section, two ends of one long edge of the section of the cuboid section are provided with extension edges with the same length, and the sum of the lengths of the long edge and the extension edges at the two ends is equal to the thickness of the wallboard module 2; one of them minor face in cuboid section bar cross-section is provided with a minor face and prolongs long limit 42 in the one end of keeping away from long limit and prolonging limit 41, another minor face is provided with waterproof adhesive tape groove in the one end of keeping away from long limit and prolonging limit 41, the straight line connection module 4 both ends are provided with the slope cutting plane that is 45 contained angles with length extending direction, the minor face of the rectangular section of the frame section bar of former wallboard module 2 of replacement of straight line connection module 4 and straight line connection module 4 prolongs long limit 42 department and has formed the protrusion installation limit 421 around wallboard module 2, straight line connection module 4's long limit is prolonged 41 both ends and is passed through buckle 21 fixed connection to wallboard module 2, straight line connection module 4 mutually supports fixed connection again or is connected with 24 fixed coordination of frame section bar.
As a preferred embodiment, in the modularly installed aluminum house, the fixed connection mode between the modules or between the profiles is bolt connection or welding connection; wallboard module 2 be provided with the trompil according to the design demand in both sides, there is a door or window through welding or bolt fixed mounting in the trompil.
Example two: method for installing square aluminum house by using complete wallboard module 2
A method for installing an aluminum house in a modular installation mode comprises the following detailed steps:
step S10, carrying out standardized production of the base module and the wallboard module 2 by using mould equipment in a factory to form a plurality of spiral ground piles, ground pile cross beams, an outer frame section 24, a buckle 21, a reinforcing section 23 and heat insulation cotton 22, wherein one side of the outer frame section 24 is provided with an integrally formed triangular splicing edge, two ends of the outer frame section 24 are respectively cut into 45-degree inclined planes which are spliced with each other after being formed by reverse mould, and the spiral ground piles and the ground pile cross beams can adopt spiral ground piles and ground pile cross beams which are commonly used in a conventional aluminum house or a wooden house;
step S20, connecting the four outer frame section bars 24 end to form an outer frame with a triangular splicing edge on the outer side, fixing the two ends of the longer reinforcing section bar 23 on the inner side of the outer frame through screws, and vertically installing the shorter reinforcing section bar 23 on one side of the long reinforcing section bar 23 and the inner side of the outer frame through screws and corner connectors to form a cross-shaped latticed reinforcing section bar 23;
step S30: cutting the heat insulation cotton 22 to a proper size, filling the heat insulation cotton into a space between the reinforcing section bar 23 and the outer frame, and fixedly covering the pinch plates 21 on two sides of the outer frame through screws or welding to form a wall body module;
step S40: the wall body modules and the base modules with the corresponding quantity and the spare quantity are transported to a construction site, the spiral ground piles are spirally driven into the ground to form a foundation according to the requirements of building standards, and then the two ends of the ground pile cross beam are respectively welded horizontally or are welded on the two leading spiral ground piles by expansion bolts to form a square base frame;
step S50: horizontally fixing a first wallboard module 2 on a base frame through expansion bolts to form a floor, vertically placing four wallboard modules 2 around the floor, fixedly connecting triangular splicing edges of the wallboard modules 2 which are connected with each other through bolts, horizontally splicing the last wallboard module 2 to the four vertical wallboard modules 2, and forming a roof through welding or bolt fixing to form a standard box house 5;
and S60, horizontally splicing the multiple standard box houses 5 into box houses 5 with larger floor area, or vertically stacking the multiple standard box houses 5 into higher box houses 5, wherein the wall body modules attached to each other between the adjacent standard box houses 5 are detached and fixedly connected through welding or bolts.
As a preferred embodiment, the step S10 may further include the step S11: standardized production of the roof module 1 using mould equipment; the step S50 further includes a step S51: form platelike roof after mutually through buckle 11 joint with a plurality of roof modules 1, replace wallboard module 2 back at former box house 5 top with the roof and pass through bolt or welded fastening at box house 5 top, increased the waterproof ability and the thermal-insulated ability on roof.
As a preferred embodiment, the step S10 further includes a step S12 of standardized production of corner connection modules by using a mold device; the step S10 includes a step S13: according to the design requirement, the inclination degree of the inclined planes at the two ends of the frame profile is cut and adjusted, so that an outer frame with an obtuse angle and an acute angle can be spliced in the step S20, when two wallboard modules 2 are connected by using a non-90-degree included angle, the wallboard modules 2 spliced with the side surfaces of the two wallboard modules 2 need to adjust the size of the included angle to adapt to the two wallboard modules 2 connected by the non-90-degree included angle; the step S50 further includes the step S51: install the corner connection module between the wall body module of non-ninety degrees connection, the frame section bar on the relative one side of wallboard module 2 that two non-ninety degrees are connected is replaced respectively to the both sides of corner connection module, through the rotatory splint 32 at both ends with two wallboard modules 2 or half wallboard module 2 fixed centre gripping in both sides respectively, adjust to the position through bolt fastening rotatory splint 32 and wallboard module 2 behind the suitable angle, corner connection module can be used for installing the roof that inclines.
As a preferred embodiment, the step S10 further includes the step S14: according to the design requirement, holes are formed in the buckle plate 21 on the wall plate module 2 through conventional means, the reinforcing section bars 23 and the heat insulation cotton 22 are taken out, and the upper door, the window, the door frame or the window frame is fixedly installed through welding or bolts.
Example three: method for installing rectangular aluminum house by using half wallboard module 2
A method for installing an aluminum house in a modular installation mode comprises the following detailed steps:
step S10, performing standardized production of the base module, the wallboard module 2 and the linear connection module 4 by using mould equipment in a factory to form a plurality of spiral ground piles, ground pile cross beams, an outer frame section 24, a buckle 21, a reinforcing section 23, heat insulation cotton 22 and the linear connection module 4, wherein one side of the outer frame section 24 is provided with an integrally formed triangular splicing edge, two ends of the outer frame section 24 are respectively cut into 45-degree inclined planes which are spliced with each other after the outer frame section 24 is formed by reverse mould, and the spiral ground piles and the ground pile cross beams can adopt spiral ground piles and ground pile cross beams which are commonly used in conventional aluminum houses or wooden houses;
step S20, arranging a plurality of long reinforcing section bars 23 in parallel, and vertically and fixedly installing a plurality of short reinforcing section bars 23 between two adjacent long reinforcing section bars 23 to form latticed reinforcing section bars 23;
step S30: cutting the heat insulation cotton 22 to a proper size, filling the heat insulation cotton into a grid space in the reinforcing section bar 23, then attaching four linear connection modules 4 to the peripheries of the reinforcing section bar and the heat insulation cotton in an end-to-end mode, and fixedly covering the pinch plates 21 on two sides of the linear connection modules 4 through screws or welding to form a half wall body module;
step S40: the half wall body modules, the base modules and the outer frame section bars 24 with the corresponding number and the spare number are transported to a construction site, the spiral ground piles are spirally driven into the ground to form a foundation according to the requirements of building standards, and then the two ends of the ground pile cross beam are respectively welded horizontally or are welded on two leading spiral ground piles by using expansion bolts to form a base frame;
step S50: horizontally fixing the outer frame section bars 24 on the base frame through welding or expansion bolts, connecting the outer frame section bars end to form an outer frame of a floor, fixedly connecting the other group of outer frame section bars 24 on the triangular splicing edges on the periphery of the outer frame of the floor through welding or bolts to form an outer frame of the wallboard, fixedly connecting the outer frame section bars 24 on the periphery of the wallboard and the roof with each other in sequence by using the same fixing method to form an aluminum house frame, finally fixedly embedding the half-wall module in the aluminum house frame, and fixing the protruding installation edge 421 of the half-wall module and the outer frame section bars 24 through bolts penetrating through the half-wall module and the outer frame section bars to form a standard box house 5, wherein the length of the rectangular box house 5 is greater than the width of one wallboard module 2, and two wallboards are fixedly connected through the linear;
step S60: the periphery of the box house 5 is covered with conventional decorative materials to form a decorative layer.
As a preferred embodiment, the step S10 further includes a step S11: standardized production of the roof module 1 using mould equipment; the step S50 further includes a step S51: form platelike roof after mutually through buckle 11 joint with a plurality of roof modules 1, replace wallboard module 2 back at former box house 5 top with the roof and pass through bolt or welded fastening at box house 5 top, increased the waterproof ability and the thermal-insulated ability on roof.
As a preferred embodiment, the step S10 further includes a step S12 of standardized production of corner connection modules by using a mold device; the step S10 includes a step S13: according to the design requirement, the inclination degree of the inclined planes at the two ends of the frame profile is cut and adjusted, so that an outer frame with an obtuse angle and an acute angle can be spliced in the step S20, when two wallboard modules 2 are connected by using a non-90-degree included angle, the wallboard modules 2 spliced with the side surfaces of the two wallboard modules 2 need to adjust the size of the included angle to adapt to the two wallboard modules 2 connected by the non-90-degree included angle; the step S50 further includes the step S51: install the corner connection module between the wall body module of non-ninety degrees connection, the frame section bar on the relative one side of wallboard module 2 that two non-ninety degrees are connected is replaced respectively to the both sides of corner connection module, through the rotatory splint 32 at both ends with two wallboard modules 2 or half wallboard module 2 fixed centre gripping in both sides respectively, adjust to the position through bolt fastening rotatory splint 32 and wallboard module 2 behind the suitable angle, corner connection module can be used for installing the roof that inclines.
As a preferred embodiment, the step S10 further includes the step S14: according to the design requirement, holes are formed in the buckle plate 21 on the wall plate module 2 through conventional means, the reinforcing section bars 23 and the heat insulation cotton 22 are taken out, and the upper door, the window, the door frame or the window frame is fixedly installed through welding or bolts.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (4)

1. A modularly installed aluminum house, characterized in that it comprises a base module and wall modules (2), said base module comprising spiral ground piles and ground pile beams, said spiral ground piles being vertically screwed into the ground according to a pre-designed and calculated position; the ground pile cross beam is horizontally and fixedly connected to the tops of the adjacent spiral ground piles to form a base frame; the wallboard module (2) comprises an outer frame, a buckle plate (21), a reinforcing section bar (23) and heat-insulating cotton (22); the outer frame is composed of four outer frame sectional materials (24), the cross section of each outer frame sectional material (24) is in an isosceles right triangle shape, two sides of one right-angle side respectively extend outwards to form a mounting side (241) perpendicular to the right-angle side and form a U-shaped structure, one end, far away from the right angle, of the other right-angle side is shifted inwards to form an isosceles right triangle into an obtuse triangle and enable one end of an original bevel edge to be a free end (242), the triangular structure of the outer frame sectional materials (24) forms a triangular splicing side of the wallboard module (2), two ends of each outer frame sectional material (24) are provided with inclined cutting faces which are matched and spliced with each other, and the four outer frame sectional materials (24) are spliced end to form; the reinforcing section bar (23) is a strip-shaped section bar and is provided with a plurality of strip sections, two ends of each strip section bar are respectively and fixedly arranged at the inner side of the outer frame and divide the inner side space of the outer frame into a plurality of areas, and the heat-insulating cotton (22) is filled in the areas divided by the outer frame and the reinforcing section bar (23); the two-sided buckle plate (21) is provided with two sides, each side is matched with the shape of the outer frame, the two-sided buckle plate (21) is respectively arranged on two sides of the outer frame, four sides of the two-sided buckle plate are respectively fixedly arranged on the mounting edges (241) of the outer frame section bar (24), and the two-sided buckle plate is covered with heat insulation cotton (22) and a reinforcing section bar (23);
the six wallboard modules (2) are mutually spliced at an included angle of 90 degrees through the outer frame sectional materials (24) to form a cubic box house (5), wherein free ends (242) of the outer frame sectional materials (24) between every two wallboard modules (2) are mutually spliced through welding or bolt fixing, and the box house (5) is fixedly connected in the base frame.
2. The modularly installed aluminum house as claimed in claim 1, characterized in that it further comprises a roof module (1), said roof module (1) is a plate-like structure, the upper part of two opposite sides of the roof module (1) is provided with a mutually cooperating fastener (11), the lower part of one side is provided with an extended side (12) whose length is longer than the fastener (11), the lower part of the other side is provided with a matching concave, a water baffle (13) is arranged on the extended side (12) at the projection of the non-fastener (11), said water baffle (13) is shorter than the thickness of the roof module (1), and when the two roof modules (1) are spliced, the water baffle (13) contacts with the bottom of the fastener (11), several roof modules (1) are mutually fastened by the fastener (11) to form a plate-like roof, said roof replaces the wallboard module (2) at the top of the original box (5) and then is fixed to the box (5) by bolts or welding And the projection of the roof on the horizontal plane covers the projection of the box house (5) on the horizontal plane.
3. The modularly installed aluminum house according to claim 2, characterized in that it further comprises a connection module, said connection module is divided into a straight line connection module (4) and a corner connection module, said corner connection module comprises a connection main board (31) and four rotation clamping plates (32), two ends of said connection main board (31) are respectively provided with two arc-shaped opening ring grooves (33), one end of said rotation clamping plate (32) is provided with a rotation shaft matching with the opening ring grooves (33), said four rotation clamping plates (32) are respectively rotatably installed on the connection main board (31) through the rotation shaft and the opening ring grooves (33), said corner connection module replaces one of the frame profiles of the original wall plate module (2), and the two wall plate modules (2) are respectively fixedly clamped at both sides through the rotation clamping plates (32); the straight line connecting module (4) is a columnar cuboid section, two ends of one long edge of the section of the cuboid section are provided with extension edges with the same length, and the sum of the lengths of the long edge and the extension edges at the two ends is equal to the thickness of the wallboard module (2); one of them minor face of cuboid section bar cross-section is provided with a minor face extension limit (42) in the one end of keeping away from long limit extension limit (41), another minor face is provided with waterproof adhesive tape groove in the one end of keeping away from long limit extension limit (41), sharp linking module (4) both ends are provided with the slope cut surface that is 45 contained angles with length extending direction, the minor face extension limit (42) department of the rectangular cross-section of the frame section bar of former wallboard module (2) and sharp linking module (4) of sharp linking module (4) replacement has formed protrusion installation limit (421) around wallboard module (2), the long limit extension limit (41) both ends of sharp linking module (4) are through buckle (21) fixed connection to wallboard module (2), sharp linking module (4) mutually support fixed connection again or are connected with frame section bar (24) fixed coordination.
4. A modularly installable aluminum house as claimed in any one of claims 1-3, wherein the fixed connection between modules or between profiles is a bolted or welded connection; the wallboard module (2) is square or rectangular; the reinforcing section bars (23) have long and short specifications, two ends of each long reinforcing section bar (23) are respectively fixed on the inner sides of the outer frames, and the short reinforcing section bars (23) are vertically fixed on the inner sides of the long reinforcing section bars (23) and the outer frames to form latticed reinforcing section bar (23) frames; wallboard module (2) be provided with the trompil according to the design demand in both sides, there is door or window through welding or bolt fixed mounting in the trompil.
CN201921083035.0U 2019-07-11 2019-07-11 Aluminum house of modularization installation Withdrawn - After Issue CN210421507U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110258852A (en) * 2019-07-11 2019-09-20 佛山市南海雄业铝型材有限公司 A kind of the aluminium room and installation method of modularization installation
CN110258852B (en) * 2019-07-11 2024-06-04 佛山市南海雄业铝型材有限公司 Modularized installation aluminum house and installation method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110258852A (en) * 2019-07-11 2019-09-20 佛山市南海雄业铝型材有限公司 A kind of the aluminium room and installation method of modularization installation
CN110258852B (en) * 2019-07-11 2024-06-04 佛山市南海雄业铝型材有限公司 Modularized installation aluminum house and installation method

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