CN210418170U - Belt conveyor off tracking state monitoring devices - Google Patents
Belt conveyor off tracking state monitoring devices Download PDFInfo
- Publication number
- CN210418170U CN210418170U CN201921496426.5U CN201921496426U CN210418170U CN 210418170 U CN210418170 U CN 210418170U CN 201921496426 U CN201921496426 U CN 201921496426U CN 210418170 U CN210418170 U CN 210418170U
- Authority
- CN
- China
- Prior art keywords
- rotating shaft
- supporting roller
- belt conveyor
- roller frame
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Control Of Conveyors (AREA)
Abstract
The utility model relates to a belt conveyor off tracking state monitoring devices, including top roller frame, ordinary top roller, intelligent bearing roller, pivot support, angular transducer, pivot, entablature, ordinary snub pulley, bottom roller frame, bottom end rail, signal collector and stopper. The utility model has compact structure, safety and reliability, and uses the angle sensor to replace the deviation sensor in the traditional monitoring device; a speed sensor and a vibration sensor are arranged in the intelligent carrier roller; the reasonable arrangement interval is 15 meters away from the transmission roller, and the rest positions are arranged according to the interval of 50 meters, so that the cost is low; the belt conveyor deviation state monitoring device overcomes the defect of insufficient belt conveyor deviation fault monitoring product capability in the prior art, and is simple in structure, high in efficiency and high in precision.
Description
Technical Field
The utility model relates to a belt conveyor off tracking state monitoring devices.
Background
The belt conveyor is widely applied to industries such as coal, mines, ports and docks, chemical industry, metallurgy, electric power and the like, the deviation of the conveying belt can increase the running resistance of a system in the running process, the service lives of the conveying belt and the roller frame are shortened, and production accidents such as material scattering or ignition can be caused in severe cases. The existing deviation monitoring method mainly adopts a mechanical detection switch, only output signals exist after a conveyer belt deviates to a certain degree, and deviation measurement is discontinuous and inaccurate, and reliability is poor, so that the deviation state of the conveyer is continuously monitored in real time, the deviation amount is monitored, the deviation direction and deviation action frequency are monitored, deviation detection precision is improved, deviation reasons are automatically judged, and safe, reliable operation and intelligent maintenance of the conveyer are facilitated.
Disclosure of Invention
The utility model aims at providing a belt conveyor off tracking state monitoring devices.
The utility model aims at realizing through the following technical scheme:
the utility model provides a belt conveyor deviation state monitoring device, which is characterized by comprising an upper supporting roller frame, a common upper supporting roller, an intelligent supporting roller, a rotating shaft bracket, an angle sensor, a rotating shaft, an upper cross beam, a common lower supporting roller, a lower supporting roller frame, a lower cross beam, a signal collector and a limiting block; the upper supporting roller frame is fixed on the rotating shaft support through a clamping groove, the rotating shaft support is fixed on the upper cross beam through bolts, common upper supporting rollers are symmetrically fixed on two sides of the upper supporting roller frame through U-shaped grooves, the intelligent supporting roller is fixed in the middle of the upper supporting roller frame through the U-shaped grooves, the rotating shaft is connected with the rotating shaft support in a shaft sleeve mode, the angle sensor is fixed on the upper cross beam through the bolts, the lower supporting roller frame is fixed on the rotating shaft support at the lower portion through the clamping groove, the rotating shaft support is fixed on the lower cross beam through the bolts, the common lower supporting roller is symmetrically fixed on the lower supporting roller frame through the U-shaped grooves, the two signal collectors are fixed on the upper cross beam and the lower.
The shape of the inner hole of the rotating shaft is matched with a flat table on the rotating shaft of the angle sensor.
And a speed sensor and a vibration sensor are arranged in the intelligent carrier roller.
The signal collector is internally provided with a wireless signal transceiver which is connected with the angle sensor and the intelligent carrier roller through wires, and the limiting block controls the rotating angles of the upper carrier roller frame and the lower carrier roller frame within +/-5 degrees.
According to the technical scheme provided by the utility model, the belt conveyor deviation state monitoring device has compact structure, is safe and reliable, and uses the angle sensor to replace a deviation sensor in the traditional monitoring device; a speed sensor and a vibration sensor are arranged in the intelligent carrier roller; the device is arranged at a distance of 15 meters from the transmission roller at a reasonable arrangement interval, and the rest positions are arranged at intervals of 50 meters at low cost.
Drawings
Fig. 1 is a schematic view of the main structure of the belt conveyor deviation state monitoring device of the present invention;
FIG. 2 is a view A-A of FIG. 1;
fig. 3 is the layout of the device for monitoring the deviation state of the belt conveyor.
Detailed Description
The utility model discloses a belt conveyor off tracking state monitoring devices, the embodiment of its preferred is as shown in figure 1, figure 2, and belt conveyor off tracking state monitoring devices includes that pop-up roller frame 1, ordinary top roller 2, intelligent bearing roller 3, pivot support 4, angle sensor 5, pivot 6, entablature 7, ordinary snub pulley 8, snub pulley frame 9, bottom end rail 10, signal collector 11 and stopper 12. The upper supporting roller frame 1 is fixed on a rotating shaft support 4 on the upper portion through a clamping groove, the rotating shaft support 4 is fixed on an upper cross beam 7 through bolts, common upper supporting rollers 2 are symmetrically fixed on two sides of the upper supporting roller frame 1 through U-shaped grooves, an intelligent supporting roller 3 is fixed in the middle of the upper supporting roller frame 1 through the U-shaped grooves, a rotating shaft 6 is in shaft sleeve connection with the rotating shaft support 4, an angle sensor 5 is fixed on the upper cross beam 7 through bolts, a flat platform on a rotating shaft of the angle sensor 5 is matched with a slotted hole of the rotating shaft 6, a lower supporting roller frame 9 is fixed on a rotating shaft support on the lower portion through the clamping groove, the rotating shaft support is fixed on a lower cross beam 10 through bolts, common lower supporting rollers 8 are symmetrically fixed on the lower supporting roller frame 9 through the U-shaped grooves, two signal collectors 11 are respectively fixed on the upper cross.
The shape of the inner hole of the rotating shaft 6 is matched with the flat table on the rotating shaft of the angle sensor 5.
A wireless signal transceiver is arranged in the signal collector 11 and is connected with the angle sensor 5 and the intelligent carrier roller 3 through a wire, and the limiting block 12 controls the rotating angles of the upper carrier roller frame 1 and the lower carrier roller frame 9 within +/-5 degrees.
A speed sensor and a vibration sensor are arranged in the intelligent carrier roller 3, so that the running speed and stability data of the conveyor can be uploaded to the signal collector 11 in real time. When the upper conveying belt deviates, the upper supporting roller frame 1 is driven to rotate around the rotating shaft support 4, the angle sensor 5 measures the rotating angle of the rotating shaft 6, namely the deviation angle, data are uploaded to the signal collector 11, and the lower conveying belt generates the deviation in the same way. When the deviation occurs, the lower roller frame 9 is driven to rotate around the rotating shaft support 4, the angle sensor 5 measures the rotating angle of the rotating shaft 6, namely the deviation angle, and data are uploaded to the signal collector 11.
The utility model discloses a converter test platform has following innovation point:
1. the utility model discloses use angle sensor to replace the off tracking sensor among the traditional monitoring devices, can accurately measure the rotation angle of bearing roller frame in real time, can upload in real time and save the off tracking angle.
2. The intelligent carrier roller is internally provided with the speed sensor and the vibration sensor, so that the running state of the carrier roller can be accurately monitored in real time, rotating speed and vibration data can be uploaded and stored in real time, and an alarm signal can be timely sent out when rotation and vibration are abnormal.
3. The reasonable arrangement interval is 15 meters away from the transmission roller, and the rest positions are arranged according to the interval of 50 meters, so that the cost is low.
4. The limit block controls the deviation angle of the conveying belt within +/-5 degrees.
The utility model has the advantages that:
the structure is compact, safe and reliable;
the deviation of the conveying belt is measured by using an angle sensor, so that the precision is high;
install speed sensor and vibration sensor in intelligent bearing roller, long service life.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention.
Claims (5)
1. A belt conveyor deviation state monitoring device is characterized by comprising an upper supporting roller frame, a common upper supporting roller, an intelligent supporting roller, a rotating shaft support, an angle sensor, a rotating shaft, an upper cross beam, a common lower supporting roller, a lower supporting roller frame, a lower cross beam, a signal collector and a limiting block; the upper supporting roller frame is fixed on the rotating shaft support through a clamping groove, the rotating shaft support is fixed on the upper cross beam through bolts, common upper supporting rollers are symmetrically fixed on two sides of the upper supporting roller frame through U-shaped grooves, the intelligent supporting roller is fixed in the middle of the upper supporting roller frame through the U-shaped grooves, the rotating shaft is connected with the rotating shaft support in a shaft sleeve mode, the angle sensor is fixed on the upper cross beam through the bolts, the lower supporting roller frame is fixed on the rotating shaft support at the lower portion through the clamping groove, the rotating shaft support is fixed on the lower cross beam through the bolts, the common lower supporting roller is symmetrically fixed on the lower supporting roller frame through the U-shaped grooves, the two signal collectors are fixed on the upper cross beam and the lower.
2. The belt conveyor deviation monitoring device of claim 1, wherein the shape of the inner hole of the rotating shaft is matched with that of a flat table on the rotating shaft of the angle sensor.
3. The belt conveyor deviation monitoring device according to claim 1, wherein a speed sensor and a vibration sensor are arranged in the intelligent carrier roller.
4. The belt conveyor deviation state monitoring device according to claim 1, wherein a wireless signal transceiver is arranged in the signal collector and is connected with the angle sensor and the intelligent carrier roller through wires.
5. The belt conveyor deviation monitoring device according to claim 1, wherein the limiting block controls the rotation angle of the upper roller frame and the lower roller frame within ± 5 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921496426.5U CN210418170U (en) | 2019-09-10 | 2019-09-10 | Belt conveyor off tracking state monitoring devices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921496426.5U CN210418170U (en) | 2019-09-10 | 2019-09-10 | Belt conveyor off tracking state monitoring devices |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210418170U true CN210418170U (en) | 2020-04-28 |
Family
ID=70366531
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921496426.5U Active CN210418170U (en) | 2019-09-10 | 2019-09-10 | Belt conveyor off tracking state monitoring devices |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210418170U (en) |
-
2019
- 2019-09-10 CN CN201921496426.5U patent/CN210418170U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105173616B (en) | A kind of scraper conveyer chain break detection system and method | |
| CN201665426U (en) | Non-contact belt skidding detecting device | |
| CN202421198U (en) | Novel belt speed detection and alarm device | |
| CN102620689B (en) | Steel rail corrugation laser measuring device | |
| CN205076726U (en) | Tower machine lifting hook height measurement system and have its tower machine | |
| CN101694408B (en) | Test method for indicator diagram of belt-type and chain-type pumping well | |
| CN210418170U (en) | Belt conveyor off tracking state monitoring devices | |
| CN202245202U (en) | Chain breaking protection device of scraper conveyor | |
| CN109000608A (en) | A kind of novel cylindrical coil surface smoothness detection device | |
| CN103787045A (en) | Device and method for monitoring torsion state of tubular conveyor belt | |
| CN203259540U (en) | Multi-motor detection device for lifting system of self-elevating drilling platform | |
| CN209291299U (en) | A kind of Full-automatic deviation-correcting device | |
| CN201319036Y (en) | Belt-speed detecting device used in mechanical equipment for wood-based panels | |
| CN102633094B (en) | Belt conveyor material flow detection system for conveying materials and detection method thereof | |
| CN201501667U (en) | Belt conveyer speed detecting device | |
| CN102923465B (en) | Automatic inspection system of belt conveyer towed by synchronous belt | |
| CN203728110U (en) | Twisting monitoring device for pipe-like conveying belt | |
| CN206411827U (en) | Laser detection ring cooling pallet running wheel comes off system | |
| CN212075471U (en) | Contrast type slippage detector for belt conveyor | |
| CN103293000B (en) | The application process of lifting system of self-lifting well drilling platform multi-motor pick-up unit | |
| CN202522210U (en) | Laser measuring device for waveform wearing of steel rail | |
| CN203409597U (en) | Dynamic wrap angle detection device for metal saw belt transmission process of sawing machine | |
| CN108657730B (en) | Device and method for monitoring real-time belt breakage of belt conveyor | |
| CN206014288U (en) | A kind of extra large work folding-jib crane released rope detecting device | |
| CN202171585U (en) | Rotary vortex flow detecting system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |