CN210414804U - Photovoltaic module EPE insulating filler strip cuts frock - Google Patents
Photovoltaic module EPE insulating filler strip cuts frock Download PDFInfo
- Publication number
- CN210414804U CN210414804U CN201920758645.XU CN201920758645U CN210414804U CN 210414804 U CN210414804 U CN 210414804U CN 201920758645 U CN201920758645 U CN 201920758645U CN 210414804 U CN210414804 U CN 210414804U
- Authority
- CN
- China
- Prior art keywords
- bottom plate
- insulating filler
- filler strip
- square bottom
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000945 filler Substances 0.000 title claims abstract description 42
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 238000009434 installation Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000000463 material Substances 0.000 description 12
- 238000002360 preparation method Methods 0.000 description 8
- 239000004593 Epoxy Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 2
- 101100008047 Caenorhabditis elegans cut-3 gene Proteins 0.000 description 1
- 101100008048 Caenorhabditis elegans cut-4 gene Proteins 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- Photovoltaic Devices (AREA)
Abstract
The utility model provides a photovoltaic module EPE insulating filler strip cuts frock, includes: the cutting device comprises a square bottom plate, a cutting device and a cutting device, wherein the square bottom plate is placed above an EPE insulating filler strip to be cut, the length of the square bottom plate is the same as the cutting length of the required EPE insulating filler strip, the width of the square bottom plate is the same as the cutting width of the required EPE insulating filler strip, a groove is formed in the lower side of the square bottom plate, and the distance from the left opening end of the groove to the left side of the square bottom plate is the same as the distance from the right opening end; the notch insert group comprises a plurality of notch insert blocks, two notches with different distances are arranged at the upper ends of the notch insert blocks, and the two notches are arranged at the lower sides of the notch insert blocks in parallel; the notch insert is matched with the groove of the square bottom plate in size, and the notch insert is arranged in the groove of the square bottom plate; simple structure, convenient to use can effectively reduce manufacturing cost.
Description
Technical Field
The utility model belongs to the technical field of photovoltaic module manufacture technique and specifically relates to a photovoltaic module EPE insulating filler strip cuts frock is related to.
Background
At present, the cutting of the EPE insulating filler strip of the photovoltaic module is generally carried out by using a straight steel ruler, a triangular ruler and an art knife, the opening is positioned by using a template and then cut by using the art knife, and the problems of large size deviation of the EPE insulating filler strip, inaccurate opening position and the like caused by manual operation errors are easy to occur to the tools; the EPE insulating filler strip has a small overall dimension, the photovoltaic module has a short circuit risk, and the large overall dimension can cause material waste; in order to improve the material preparation efficiency when opening the EPE insulating filler strips, a plurality of EPE insulating filler strips are generally overlapped, a template is placed on the EPE insulating filler strips, and then an art designing knife is used for cutting, so that complete cutting can not be ensured after one-time cutting, the art designing knife needs to repeatedly cut the opening positions of the EPE insulating filler strips, and because the traditional positioning template material is an epoxy resin plate, the gap between the opening positions of the template is larger and larger due to repeated cutting of the art designing knife, and the abrasion is aggravated in long-term use, the accuracy of the opening of the EPE insulating filler strips is difficult to ensure; because the opening position of the EPE insulating gasket needs to penetrate through the outgoing line of the assembly bus bar when the EPE insulating gasket is used, the opening of the EPE insulating gasket needs to be kept between the middle two bus bars and the outer two side bus bars of the photovoltaic assembly, so that the EPE insulating gasket can penetrate through the opening; because the EPE insulating gasket cannot penetrate through the bus bar outgoing line when the opening size of the EPE insulating gasket is larger or smaller, the opening position precision of the EPE insulating gasket needs to be ensured; the distance between the outgoing lines of the bus bars of the photovoltaic module is not fixed and is determined by the distance between the binding posts of the junction boxes of various manufacturers of the photovoltaic module, so that the EPE insulating gasket template also needs to be replaced when the junction boxes of different manufacturers are switched; in the production and manufacturing process of the photovoltaic module, a junction box manufacturer needs to manufacture the EPE insulating filler strip template again after replacing the junction box manufacturer, and the manufacture of the new template not only wastes time but also increases the manufacturing cost of the module.
Disclosure of Invention
An object of the utility model is to overcome the above-mentioned not enough of prior art and provide a photovoltaic module EPE insulating filler strip cuts frock, simple structure, convenient to use can effectively reduction in production cost.
The utility model provides a photovoltaic module EPE insulating filler strip cuts frock, includes:
the cutting device comprises a square bottom plate, a cutting device and a cutting device, wherein the square bottom plate is placed above an EPE insulating filler strip to be cut, the length of the square bottom plate is the same as the cutting length of the required EPE insulating filler strip, the width of the square bottom plate is the same as the cutting width of the required EPE insulating filler strip, a groove is formed in the lower side of the square bottom plate, and the distance from the left opening end of the groove to the left side of the square bottom plate is the same as the distance from the right opening end;
the notch insert group comprises a plurality of notch insert blocks, two notches with different distances are arranged at the upper ends of the notch insert blocks, and the two notches are arranged at the lower sides of the notch insert blocks in parallel; the notch inserted block is matched with the size of the groove of the square bottom plate, and the notch inserted block is installed in the groove of the square bottom plate.
The left side surface and the right side surface of the groove are respectively provided with an installation groove, one end of each installation groove is flush with the bottom of the installation groove, and the other end of each installation groove is flush with the lower side surface of the square bottom plate; the left side and the right side of the notch insert block are provided with bulges matched with the mounting grooves at opposite positions of the mounting grooves, and the bulges cross the whole side surface of the notch insert block.
The two cuts are open grooves with equal length and same width.
The width of the opening grooves of the two notches is 0.5 mm.
The distance between the two notches is matched with the distance between the two openings of the required EPE insulating filler strip.
The distance from the left side notch of the two notches to the left side of the notch insert block is the same as the distance from the right side notch insert block of the two notches.
The square bottom plate is made of epoxy resin plates.
The notch insert is made of steel.
The beneficial effects of the utility model reside in that: compared with the prior art, the utility model has simple structure and convenient use, the embedded blocks are arranged on the template, a junction box manufacturer is replaced in the production and manufacturing process of the photovoltaic module, and when the notch distance is changed, only the embedded blocks with corresponding distance sizes are replaced, so that the EPE insulating filler strip template does not need to be manufactured again, the production cost can be effectively reduced, and the production efficiency is improved; meanwhile, the cutting precision and the material preparation efficiency are improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a partially cut-away schematic view of the present invention;
fig. 3 is a schematic view of the use of the present invention;
in the figure: 1. the cutting device comprises a square bottom plate, 2, a notch embedded block, 3, a first notch, 4, a second notch, 5, a mounting groove and 6, and an EPE insulating gasket strip to be cut.
Detailed Description
The technical solution in the embodiments of the present invention will now be clearly and completely described with reference to the accompanying drawings, which are simplified schematic drawings and only schematically illustrate the basic structure of the present invention.
As shown in figure 1, the utility model comprises a square bottom plate 1 which is placed above an EPE insulating filler strip 6 to be cut, the length of the square bottom plate 1 is the same as the cutting length of the required EPE insulating filler strip, the width of the square bottom plate 1 is the same as the cutting width of the required EPE insulating filler strip, a groove is arranged at the lower side of the square bottom plate 1, and the distance from the left opening end of the groove to the left side of the square bottom plate 1 is the same as the distance from the right opening end of the groove to the right side of the square bottom plate 1;
the EPE material preparation device comprises a notch insert group, a notch insert group and a template, wherein the notch insert group comprises a plurality of notch insert blocks, two notches with different separation distances are arranged at the upper ends of the notch insert blocks, the two notches are arranged at the lower sides of the notch insert blocks in parallel, when the opening positions of the EPE need to be changed, the EPE material preparation device can be used only by replacing the notch insert blocks with different specifications, and a new template does not need to be manufactured again, so that the use cost is reduced, the material preparation efficiency is improved, the two notches are open slots with equal length and equal width, the widths of the open slots of the two notches are both 0.5mm, and the distance from the left side of each notch insert block to the left side of each notch; the notch inserted block and the groove size phase-match of square bottom plate 1, notch inserted block 2 installs in square bottom plate 1's recess, and notch inserted block 2 upper end design has two first incisions of incision 3, second incision 4.
According to the figure 2, the left and right side surfaces of the groove of the utility model are both provided with a mounting groove 5, one end of the mounting groove 5 is flush with the bottom of the mounting groove 5, and the other end of the mounting groove 5 is flush with the lower side surface of the square bottom plate 1; the left side and the right side of the notch insert block 2 are provided with bulges matched with the mounting grooves 5 at the positions opposite to the mounting grooves 5, and the bulges cross the whole side surface of the notch insert block 2.
According to the figure 3, in the manufacturing process of the photovoltaic module, an EPE insulating filler strip 6 to be cut is arranged below a square bottom plate 1, the square bottom plate 1 is pressed, an art designer knife is used for cutting along the peripheral edge of the square bottom plate 1, and then a notch 3 and a notch 4 are cut respectively; in order to improve the material preparation efficiency in the production process, generally, after a plurality of EPE insulating filler strips are cut, the EPE insulating filler strips are overlapped together and are positioned on the uppermost surface by using a square template 1, then an art designing knife is respectively aligned with a first cut 3 and a second cut 4 on a cut insert block 2, and the cut EPE insulating filler strips are opened; square bottom plate 1 uses the epoxy material preparation, and epoxy has advantages such as the quality is light, dimensional stability is good, and notch inserted block 2 uses the steel material, and the wearability is good, uses the epoxy board as square bottom plate 1, then uses steel material notch inserted block 2 to fix a position and cut, has so both guaranteed the light characteristics of quality that the artifical preparation material needs, has also compromise advantages such as wearability is good.
Claims (8)
1. The utility model provides a photovoltaic module EPE insulating filler strip cuts frock which characterized in that: the method comprises the following steps:
the cutting tool comprises a square bottom plate (1) which is placed above an EPE insulating filler strip (6) to be cut, wherein the length of the square bottom plate (1) is the same as the cutting length of the required EPE insulating filler strip, the width of the square bottom plate (1) is the same as the cutting width of the required EPE insulating filler strip, a groove is formed in the lower side of the square bottom plate (1), and the distance from the left opening end of the groove to the left side of the square bottom plate (1) is the same as the distance from the right opening end of the groove to the right side of the square bottom plate (1;
the notch insert group comprises a plurality of notch insert blocks, two notches with different distances are arranged at the upper ends of the notch insert blocks, and the two notches are arranged at the lower sides of the notch insert blocks in parallel; the notch insert is matched with the groove of the square bottom plate (1) in size, and the notch insert is installed in the groove of the square bottom plate (1).
2. The photovoltaic module EPE insulating filler strip cutting tool according to claim 1, characterized in that: the left side surface and the right side surface of the groove are respectively provided with an installation groove (5), one end of each installation groove (5) is flush with the bottom of the installation groove (5), and the other end of each installation groove (5) is flush with the lower side surface of the square bottom plate (1); the left side and the right side of the notch insert block are provided with bulges matched with the mounting grooves (5) at the opposite positions of the mounting grooves (5), and the bulges cross the whole side surface of the notch insert block.
3. The photovoltaic module EPE insulating filler strip cutting tool according to claim 1, characterized in that: the two cuts are open grooves with equal length and same width.
4. The photovoltaic module EPE insulating filler strip cutting tool according to claim 3, characterized in that: the width of the opening grooves of the two notches is 0.5 mm.
5. The photovoltaic module EPE insulating filler strip cutting tool according to claim 1, characterized in that: the distance between the two notches is matched with the distance between the two openings of the required EPE insulating filler strip.
6. The photovoltaic module EPE insulating filler strip cutting tool according to claim 1, characterized in that: the distance from the left side notch of the two notches to the left side of the notch insert block is the same as the distance from the right side notch insert block of the two notches.
7. The photovoltaic module EPE insulating filler strip cutting tool according to claim 1, characterized in that: the square bottom plate (1) is made of epoxy resin plates.
8. The photovoltaic module EPE insulating filler strip cutting tool according to claim 1, characterized in that: the notch insert is made of steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920758645.XU CN210414804U (en) | 2019-05-24 | 2019-05-24 | Photovoltaic module EPE insulating filler strip cuts frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920758645.XU CN210414804U (en) | 2019-05-24 | 2019-05-24 | Photovoltaic module EPE insulating filler strip cuts frock |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210414804U true CN210414804U (en) | 2020-04-28 |
Family
ID=70372754
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920758645.XU Expired - Fee Related CN210414804U (en) | 2019-05-24 | 2019-05-24 | Photovoltaic module EPE insulating filler strip cuts frock |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210414804U (en) |
-
2019
- 2019-05-24 CN CN201920758645.XU patent/CN210414804U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200428 |