CN210414444U - Universal flexible tool for mounting skylight glass - Google Patents
Universal flexible tool for mounting skylight glass Download PDFInfo
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- CN210414444U CN210414444U CN201920710940.8U CN201920710940U CN210414444U CN 210414444 U CN210414444 U CN 210414444U CN 201920710940 U CN201920710940 U CN 201920710940U CN 210414444 U CN210414444 U CN 210414444U
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- glass
- positioning
- skylight
- glass assembly
- skylight frame
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Abstract
The utility model discloses a universal flexible tool for mounting skylight glass, which comprises a bracket, a skylight frame positioning tool arranged on the bracket, a glass assembly positioning tool and a skylight overturning tool, wherein the skylight frame positioning tool surrounds the glass assembly positioning tool; skylight frame location frock includes: skylight frame location Y axle mechanism, skylight frame location X axle mechanism, skylight frame locating component, glass assembly location frock includes: the glass assembly positioning device comprises a glass assembly positioning frame, a glass assembly positioning X-axis mechanism, a glass assembly positioning Y-axis mechanism, a glass assembly positioning component and a glass main jacking component. The utility model discloses a removal and rotation of X, Y, Z axle directions can be realized in the glass location, and the long stroke is adjusted and is reached general and flexible location.
Description
Technical Field
The utility model relates to a sunroof's technical field especially relates to an omnipotent flexible frock of skylight mounting glass.
Background
Present frock and production line work station for car skylight frame installation glass all are specific, and every set of frock and production line work station all can only produce same kind of product, and the problem of such frock and work station lies in: the cost is high, the cost of the tooling in the research and development proofing stage is about 20 ten thousand RMB, and the cost of the tooling in the mass production stage is about 100 ten thousand RMB, wherein robots, imaging equipment, work stations and the like are required for production line work stations. Secondly, the development progress of the product is restricted by the tools and the work stations, and the quality and the precision cannot be guaranteed.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing an omnipotent flexible frock of skylight mounting glass.
The utility model adopts the technical scheme as follows:
a universal flexible tool for mounting glass on a skylight comprises a support, a skylight frame positioning tool, a glass assembly positioning tool and a skylight overturning tool, wherein the skylight frame positioning tool is arranged on the support and surrounds the glass assembly positioning tool;
skylight frame location frock includes:
the skylight frame positioning Y-axis mechanisms are respectively arranged on two sides of the support;
the skylight frame positioning X-axis mechanism is arranged at two ends of each skylight frame positioning Y-axis mechanism;
each skylight frame positioning X-axis mechanism is provided with a skylight frame positioning component;
glass assembly location frock includes:
the glass assembly positioning frame is provided with a plurality of sucker components;
the glass assembly positioning X-axis mechanism is arranged on the glass assembly positioning frame;
the two glass assembly positioning Y-axis mechanisms are respectively arranged on two sides of the glass assembly positioning X-axis mechanism, and the glass assembly positioning X-axis mechanism drives the two glass assembly positioning Y-axis mechanisms to move along the X-axis direction;
the two ends of each glass assembly positioning Y-axis mechanism are respectively provided with one glass assembly positioning component, and the two glass assembly positioning Y-axis mechanisms respectively drive the four glass assembly positioning components to move along the Y-axis direction;
the glass main jacking assembly is arranged on the glass assembly positioning X-axis mechanism.
The universal flexible tool for installing the glass on the skylight comprises a positioning assembly, a positioning pin and a pressing mechanism, wherein the positioning assembly comprises a conical pin used for positioning the skylight frame and the pressing mechanism used for pressing the skylight frame on the positioning pin.
The universal flexible tool for mounting the glass on the skylight comprises a pressing mechanism and a pressing mechanism, wherein the pressing mechanism comprises a pressing block which can rotate and move along the vertical direction and a pressing cylinder which drives the pressing block to move.
The universal flexible tool for mounting the glass on the skylight comprises a glass positioning nylon baffle plate and a glass positioning nylon tap, wherein the glass positioning nylon baffle plate is used for positioning the side face of the glass, and the glass positioning nylon tap is used for positioning the lower surface of the glass.
The universal flexible tool for mounting the glass on the skylight is characterized in that the glass positioning nylon baffle is arranged on the nylon plate base, and a screw rod stepless adjusting mechanism is arranged between the glass positioning nylon baffle and the nylon plate base.
The universal flexible tool for mounting the glass on the skylight is characterized in that a depth digital caliper is arranged on the glass positioning nylon head.
The universal flexible tool for mounting the glass on the skylight is characterized in that the skylight frame positioning Y-axis mechanism, the skylight frame positioning X-axis mechanism, the glass assembly positioning X-axis mechanism and the glass assembly positioning Y-axis mechanism are all screw-nut pairs.
The universal flexible tool for mounting the glass on the skylight comprises a skylight frame positioning Y-axis mechanism, a skylight frame positioning X-axis mechanism, a glass assembly positioning X-axis mechanism and a glass assembly positioning Y-axis mechanism, wherein the skylight frame positioning Y-axis mechanism, the glass assembly positioning X-axis mechanism and the glass assembly positioning Y-axis mechanism are respectively provided with a hand wheel with scales and a high-precision meter measuring device.
The utility model discloses owing to adopted above-mentioned technique, make it compare the positive effect that has with prior art and be:
(1) the utility model discloses a removal and rotation of X, Y, Z axle directions can be realized in the glass location, and the long stroke is adjusted and is reached general and flexible location.
(2) The utility model discloses a location has the position numerical value to instruct, and repeatability can be ensured according to numerical value recalibration to follow-up reproduction, can be less than or equal to 10% in the design of repeatability numerical value.
(3) The utility model discloses a skylight frame is for glass symmetry placed in the middle, placed in the middle and symmetry error be less than or equal to in 0.10 mm.
(4) The utility model discloses a skylight frame location has 600 in X axle, Y axle direction and supplys 2000mm scope adjustable, realizes that big small skylight is compatible and reach general flexibility.
Drawings
Fig. 1 is the utility model discloses a schematic diagram of the omnipotent flexible frock of skylight installation glass.
Fig. 2 is the utility model discloses a schematic diagram of the glass assembly location frock of the omnipotent flexible frock of skylight installation glass.
Fig. 3 is the utility model discloses a skylight frame location frock of universal flexible frock of skylight installation glass's schematic diagram.
Fig. 4 is the utility model discloses a skylight frame locating component's of universal flexible frock of skylight installation glass schematic diagram.
Figure 5 is the utility model discloses a skylight installation glass universal flexibility frock's glass location nylon baffle's schematic diagram.
In the drawings: 1. a support; 2. positioning tooling for the skylight frame; 21. a skylight frame positioning Y-axis mechanism; 22. the skylight frame positions the X-axis mechanism; 23. a skylight frame positioning assembly; 231. a tapered pin; 232. a hold-down mechanism; 3. a glass assembly positioning tool; 31. a glass assembly positioning frame; 32. a sucker component; 33. the glass assembly positioning X-axis mechanism; 34. a glass assembly positioning Y-axis mechanism; 35. a glass assembly positioning assembly; 351. a glass positioning nylon baffle; 36. glass main jacking subassembly.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
Please refer to the attached drawings. It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.
FIG. 1 is a schematic view of a universal flexible tool for mounting skylight glass according to the present invention, FIG. 2 is a schematic view of a glass assembly positioning tool of the universal flexible tool for mounting skylight glass according to the present invention, FIG. 3 is a schematic view of a skylight frame positioning tool of the universal flexible tool for mounting skylight glass according to the present invention, FIG. 4 is a schematic view of a skylight frame positioning component of the universal flexible tool for mounting skylight glass according to the present invention, FIG. 5 is a schematic view of a glass positioning nylon baffle of the universal flexible tool for mounting skylight glass according to the present invention, as shown in FIGS. 1 to 5, a preferred embodiment of the universal flexible tool for mounting skylight glass is shown, the width direction of the tool is X-axis direction, the length direction of the vehicle is Y-axis direction, the vertical direction is Z-axis direction, which comprises a support 1, a skylight frame positioning tool 2 arranged on the support, a glass assembly positioning tool 3 and an overturning skylight, wherein, skylight frame location frock 2 encircles outside glass assembly location frock 3.
Further, as a preferred embodiment, the skylight frame positioning tool 2 includes: skylight frame location Y axle mechanism 21, two skylight frame location Y axle mechanisms 21 locate the both sides of support 1 respectively.
Further, as a preferred embodiment, the skylight frame positioning tool 2 includes: skylight frame location X axle mechanism 22, the both ends of every skylight frame location Y axle mechanism 21 all are equipped with skylight frame location X axle mechanism 22.
Further, as a preferred embodiment, the skylight frame positioning tool 2 includes: skylight frame locating component 23, every skylight frame location X axle mechanism 22 all is equipped with skylight frame locating component 23.
Further, as a preferred embodiment, glass assembly location frock 3 has whole upper and lower regulation structure, adopts lead screw and bevel gear cooperation to carry out infinitely variable control, and glass assembly location frock 3 includes: the glass assembly positioning frame 31 is provided with a plurality of sucker components 32.
Further, as a preferred embodiment, the glass assembly positioning tool 3 includes: the glass assembly positioning X-axis mechanism 33, the glass assembly positioning X-axis mechanism 33 is arranged on the glass assembly positioning frame 31.
Further, as a preferred embodiment, the glass assembly positioning tool 3 includes: the glass assembly positioning Y-axis mechanism 34, the two glass assembly positioning Y-axis mechanisms 34 are respectively arranged at two sides of the glass assembly positioning X-axis mechanism 33, and the glass assembly positioning X-axis mechanism 33 drives the two glass assembly positioning Y-axis mechanisms 34 to move along the X-axis direction.
Further, as a preferred embodiment, the glass assembly positioning tool 3 includes: the two ends of each glass assembly positioning Y-axis mechanism 34 are respectively provided with a glass assembly positioning component 35, and the two glass assembly positioning Y-axis mechanisms 34 respectively drive the four glass assembly positioning components 35 to move along the Y-axis direction.
Further, as a preferred embodiment, the glass assembly positioning tool 3 includes: the glass main jacking component 36, the glass main jacking component 36 is arranged on the glass assembly positioning X-axis mechanism 33.
The above is merely an example of the preferred embodiments of the present invention, and the embodiments and the protection scope of the present invention are not limited thereby.
The utility model discloses still have following embodiment on above-mentioned basis:
in a further embodiment of the present invention, please continue to refer to fig. 1 to 5, the skylight frame positioning assembly 23 includes a tapered pin 231 for positioning the skylight frame and a pressing mechanism 232 for pressing the skylight frame onto the positioning pin. The skylight frame adopts the tapered pin 231 to carry out pin positioning, adapts to the skylight guide rail, the front beam, the middle beam and the rear beam with the diameter of 6-10mm for positioning, and achieves universality and flexibility.
The utility model discloses a further embodiment, hold-down mechanism 232 includes rotatable and can follow the compact heap of vertical direction motion and the cylinder that compresses tightly of drive compact heap motion.
The utility model discloses a further embodiment, glass assembly locating component 35 is including the glass location nylon baffle 351 that is used for fixing a position the glass side and the glass location nylon tap that is used for fixing a position the glass lower surface.
The utility model discloses a further embodiment, glass location nylon baffle 351 locates on the nylon plate base, has the stepless adjustment mechanism of lead screw between glass location nylon baffle and the nylon plate base.
The utility model discloses a in the further embodiment, the overhead degree of depth digital caliper rule that is equipped with of glass location nylon.
The utility model discloses a in the further embodiment, skylight frame location Y axle mechanism 21, skylight frame location X axle mechanism 22, glass assembly location X axle mechanism 33, glass assembly location Y axle mechanism 34 are screw nut pair.
The utility model discloses a in the further embodiment, skylight frame location Y axle mechanism 21, skylight frame location X axle mechanism 22, glass assembly location X axle mechanism 33, glass assembly location Y axle mechanism 34 all have and take scale hand wheel and high accuracy meter rice ware.
The utility model discloses a in the further embodiment, skylight frame location frock 2's platform operation height preferably designs highly for the design according to the ergonomic design. The guide rail positioning shaft of the skylight frame positioning tool 2 ensures the mutual perpendicularity and parallelism, the positioning precision is +/-0.15 mm, the opening size of the guide rail is provided with a scale hand wheel through a lead screw, the adjustment is carried out at will by combining a 0.01mm precision meter, the compatibility of the large and small skylight is realized, the manual locking function is realized after the position of the taper pin 231 is determined, and the displacement can not exceed 0.1mm within 30 kg/1 minute of external force.
The utility model discloses a in the further embodiment, the space of skylight frame location frock 2 installation glass's position is for leaking empty structure, adapts to the installation of cooperation glass assembly, and skylight frame location frock 2 can whole manual lead screw adjust from top to bottom, adapts to the frame in different skylights and the assembly fixed spacing of glass assembly, and fixed spacing passes through the pneumatic automatic frame of accomplishing of SMC cylinder and glass assembly merges the assembly.
The utility model discloses a further embodiment, after skylight frame location, skylight frame clamping mode adopts the pneumatic self-holding mode of SMC cylinder, for follow-up skylight upset frock self-holding upset cooperation action.
The utility model discloses a further embodiment, 3 guide rail of glass assembly location frock is opened a shelves size and is passed through the hand wheel of taking the scale, combine the random adjustment of 0.01mm precision meter, realize the compatibility of big or small skylight glass assembly, the preferred non-metallic material bracket piece mode of glass assembly locating piece (be glass location nylon baffle 351 in the above-mentioned embodiment promptly) is glass assembly position location, non-metallic location bracket can effectual protection glass not by the fish tail, every bracket all can loosen the screw alone and carry out height and angular adjustment, single glass in little skylight uses 900mm x 500mm as the biggest standard, 0 ~ 15 of angularly adjustable, single glass in big skylight uses 1200mm big as the biggest standard, 0 ~ 15 of angularly adjustable, therefore, the installation requirements of various glass assemblies are met, the manual locking function is realized after the position is determined, and the displacement can withstand the external force of 30 kilograms per 1 minute within a time period and cannot exceed 0.1 mm.
The utility model discloses a further embodiment, the bottom plate mounting of glass assembly location frock 3 has the rotation that X axle removed, Y axle removed, Z axle removed and the Z axle, can satisfy location frock XYZ direction position removal adjustment, and the adjustment mode is the adjustment of lead screw area scale hand wheel to can adapt to the assembled position of different skylight frame and glass assembly.
The utility model discloses a further embodiment, skylight upset presss from both sides tight frock guide rail and opens a grade size and through taking the scale hand wheel, combines the random adjustment of 0.01mm precision meter rice ware, realizes the compatibility in skylight.
The utility model discloses a further embodiment, skylight upset clamping frock has that the three direction of XYZ removes servo plus 1 rotatory servo, through the PLC programming, can realize moving up after snatching the skylight assembly automatically and overturn, and the production capacity below a small amount of 5 pieces suggests manual operation control box and snatchs and upset work, can reduce the repeated debugging frock time.
In a further embodiment of the utility model, an operator takes off the glass assembly from the glass trolley, after the glass assembly is installed on the glass assembly positioning tool 3, the operator takes off the skylight frame from the assembly platform and installs the skylight frame on the skylight frame positioning tool 2, and presses down the clamping start button, and the air cylinder automatically clamps the skylight frame and then moves down to the position where the skylight frame is combined with the glass assembly; panoramic skylight glass is divided into front glass and rear glass, and the rear glass is usually fixed horizontally; the front glass is in a horizontal state and a tilting state before being installed, namely the tool has an adjusting and adapting function; the number of the small skylight glass is usually 1, and the small skylight glass is usually in a warped state, namely the tool has an adaptive function. And (4) an operator holds the electric tightening gun by hand, and screws the glass assembly and the frame assembly to complete the installation of the skylight frame and the glass assembly.
The above is only a preferred embodiment of the present invention, and not intended to limit the scope of the invention, and it should be appreciated by those skilled in the art that various equivalent substitutions and obvious changes made in the specification and drawings should be included within the scope of the present invention.
Claims (8)
1. The universal flexible tool for mounting the glass on the skylight is characterized by comprising a support, a skylight frame positioning tool, a glass assembly positioning tool and a skylight overturning tool, wherein the skylight frame positioning tool is arranged on the support and surrounds the glass assembly positioning tool;
skylight frame location frock includes:
the skylight frame positioning Y-axis mechanisms are respectively arranged on two sides of the support;
the skylight frame positioning X-axis mechanism is arranged at two ends of each skylight frame positioning Y-axis mechanism;
each skylight frame positioning X-axis mechanism is provided with a skylight frame positioning component;
glass assembly location frock includes:
the glass assembly positioning frame is provided with a plurality of sucker components;
the glass assembly positioning X-axis mechanism is arranged on the glass assembly positioning frame;
the two glass assembly positioning Y-axis mechanisms are respectively arranged on two sides of the glass assembly positioning X-axis mechanism, and the glass assembly positioning X-axis mechanism drives the two glass assembly positioning Y-axis mechanisms to move along the X-axis direction;
the two ends of each glass assembly positioning Y-axis mechanism are respectively provided with one glass assembly positioning component, and the two glass assembly positioning Y-axis mechanisms respectively drive the four glass assembly positioning components to move along the Y-axis direction;
the glass main jacking assembly is arranged on the glass assembly positioning X-axis mechanism.
2. The universal flexible tool for installing skylight glass according to claim 1, wherein the skylight frame positioning assembly comprises a tapered pin for positioning the skylight frame and a pressing mechanism for pressing the skylight frame onto the tapered pin.
3. The universal flexible tool for installing the skylight glass according to claim 2, wherein the pressing mechanism comprises a pressing block which can rotate and move along a vertical direction, and a pressing cylinder which drives the pressing block to move.
4. The universal flexible tool for installing glass on a skylight as claimed in claim 1, wherein the glass assembly positioning assembly comprises a glass positioning nylon baffle for positioning the side surface of the glass and a glass positioning nylon tap for positioning the lower surface of the glass.
5. The universal flexible tool for installing the glass of the skylight as claimed in claim 4, wherein the glass positioning nylon baffle is arranged on the nylon plate base, and a screw stepless adjusting mechanism is arranged between the glass positioning nylon baffle and the nylon plate base.
6. The universal flexible tool for installing skylight glass according to claim 4, wherein a depth digital caliper is arranged on the glass positioning nylon head.
7. The universal flexible tool for installing the glass on the skylight as claimed in claim 1, wherein the skylight frame positioning Y-axis mechanism, the skylight frame positioning X-axis mechanism, the glass assembly positioning X-axis mechanism and the glass assembly positioning Y-axis mechanism are all screw-nut pairs.
8. The universal flexible tool for installing the glass of the skylight as claimed in claim 7, wherein the skylight frame positioning Y-axis mechanism, the skylight frame positioning X-axis mechanism, the glass assembly positioning X-axis mechanism and the glass assembly positioning Y-axis mechanism are all provided with a hand wheel with scales and a high-precision meter counter.
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CN201920710940.8U CN210414444U (en) | 2019-05-17 | 2019-05-17 | Universal flexible tool for mounting skylight glass |
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CN201920710940.8U CN210414444U (en) | 2019-05-17 | 2019-05-17 | Universal flexible tool for mounting skylight glass |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110076733A (en) * | 2019-05-17 | 2019-08-02 | 上海毓恬冠佳汽车零部件有限公司 | A kind of skylight installation omnipotent flexible frock of glass |
-
2019
- 2019-05-17 CN CN201920710940.8U patent/CN210414444U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110076733A (en) * | 2019-05-17 | 2019-08-02 | 上海毓恬冠佳汽车零部件有限公司 | A kind of skylight installation omnipotent flexible frock of glass |
CN110076733B (en) * | 2019-05-17 | 2024-05-03 | 上海毓恬冠佳科技股份有限公司 | Universal flexible tool for skylight mounting glass |
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Address after: No. 580, SONGHUANG Road, Qingpu Industrial Park, Qingpu District, Shanghai, 201700 Patentee after: Shanghai Yutian Guanjia Technology Co.,Ltd. Address before: No. 580, SONGHUANG Road, Qingpu Industrial Park, Qingpu District, Shanghai, 201700 Patentee before: SHANGHAI MOBITECH AUTO PARTS Co.,Ltd. |