CN210413702U - Automatic blanking machine for rod pieces - Google Patents
Automatic blanking machine for rod pieces Download PDFInfo
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- CN210413702U CN210413702U CN201921396401.8U CN201921396401U CN210413702U CN 210413702 U CN210413702 U CN 210413702U CN 201921396401 U CN201921396401 U CN 201921396401U CN 210413702 U CN210413702 U CN 210413702U
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- rack
- fixed
- blanking machine
- clamping
- frame
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- 230000007246 mechanism Effects 0.000 claims abstract description 123
- 239000000463 material Substances 0.000 claims abstract description 26
- 238000006748 scratching Methods 0.000 claims description 4
- 230000002393 scratching effect Effects 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 241000251468 Actinopterygii Species 0.000 claims description 2
- 210000003437 trachea Anatomy 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model provides a pair of automatic blanking machine of member, including feed mechanism, clamping mechanism, severance mechanism, measuring mechanism and sorting mechanism, feed mechanism is used for to the material loading of severance mechanism, is about to the member in order to set up length material loading to severance mechanism, and clamping mechanism mainly used presss from both sides tight member to do benefit to the severance mechanism and sever the member, and the member that the severance mechanism mainly used is longer with length cuts off for the shorter member of length, in order to do benefit to subsequent processing or use. The measuring mechanism is mainly used for measuring the length of the cut rod piece, and the sorting mechanism is mainly used for sorting the cut rod piece according to the length measured by the measuring mechanism. Compared with the prior art of manual cutting, the method has the advantages of high rod cutting efficiency and low labor intensity of operators. And the setting of measuring mechanism and sorting mechanism will guarantee effectively the dimensional accuracy of the member that is cut off, has optimized the performance of automatic blanking machine of member.
Description
Technical Field
The utility model relates to an automatic unloading equipment of member especially relates to an automatic blanking machine of member.
Background
The rod member generally has a long length, and the rod member generally needs to be cut off at a processing site or during actual use so as to facilitate subsequent processing or use. In the prior art, a rod is generally cut off by a saw blade, and during actual operation, an operator holds a cutting saw and cuts off the rod by using tools such as a ruler and the like so as to obtain the rod with shorter length.
However, in actual operation, such as in a large-scale processing process, the manual operation method greatly reduces the cutting efficiency of the rod member, and the manual sawing method is adopted, so that the length and the size of the cut rod member cannot be guaranteed, waste materials are easily generated, and the subsequent processing or use of the rod member is affected.
SUMMERY OF THE UTILITY MODEL
The utility model provides a pair of automatic blanking machine of member aims at overcoming the member among the prior art and cuts off inefficiency and cut off the not enough that the precision is low.
In order to solve the technical problem, the utility model discloses a following technical scheme:
an automatic blanking machine for rod pieces comprises a frame, wherein a feeding mechanism, a clamping mechanism, a cutting mechanism, a measuring mechanism and a sorting mechanism are arranged on the frame, the rod pieces are fed to the cutting mechanism through the feeding mechanism and clamped by the clamping mechanism, the rod pieces are cut off by the cutting mechanism, the cut rod pieces are measured by the measuring mechanism and then sorted by the sorting mechanism, the feeding mechanism comprises a guide rail fixed on the frame, a sliding seat is arranged on the guide rail, a material pushing plate for pushing the rod pieces to move is arranged on the sliding seat, a rack parallel to the guide rail is also arranged on the frame, a gear meshed with the rack is arranged on the sliding seat, the gear is driven to rotate by a stepping motor fixed on the sliding seat, the clamping mechanism comprises a hydraulic cylinder fixed on the frame, the hydraulic cylinder comprises a piston rod, and a clamping block for clamping the rod pieces is arranged on the piston rod, a gasket for preventing the clamping blocks from clamping the rod piece is bonded on the side surface of the clamping blocks, which is in contact with the rod piece, the cutting mechanism comprises a track arranged on the rack, a seat body is arranged on the track, a saw blade is arranged on the seat body, the saw blade is driven to rotate by a driving motor fixed on the seat body, a driving cylinder for pushing the seat body to reciprocate along the track is also arranged on the rack, the sorting mechanism comprises a conveyor arranged on the rack and a material guide plate arranged on the rack, the material guide plate is rotationally connected to the frame, a hydraulic motor for driving the material guide plate to swing is arranged on the frame, the automatic rod piece blanking machine also comprises a controller, the feeding mechanism, the clamping mechanism, the cutting mechanism and the sorting mechanism are controlled by the controller to work, the measuring mechanism is communicated with the controller, and the controller controls the sorting mechanism to work according to the parameters measured by the measuring mechanism.
The utility model provides a pair of automatic blanking machine of member, including feed mechanism, clamping mechanism, severance mechanism, measuring mechanism and sorting mechanism, feed mechanism is used for to the material loading of severance mechanism, is about to the member in order to set up length material loading to severance mechanism, and clamping mechanism mainly used presss from both sides tight member to do benefit to the severance mechanism and sever the member, and the member that the severance mechanism mainly used is longer with length cuts off for the shorter member of length, in order to do benefit to subsequent processing or use. The measuring mechanism is mainly used for measuring the length of the cut rod piece, and the sorting mechanism is mainly used for sorting the cut rod piece according to the length measured by the measuring mechanism. Compared with the prior art of manual cutting, the method has the advantages of high rod cutting efficiency and low labor intensity of operators. And the setting of measuring mechanism and sorting mechanism will guarantee effectively the dimensional accuracy of the member that is cut off, has optimized the performance of automatic blanking machine of member.
Preferably, a cooler for reducing the temperature of the saw blade is further arranged on the rack, the cooler is controlled by the controller to work, the cooler comprises a nozzle fixed on the rack, an air pump is further fixed on the rack, and the air pump supplies air to the nozzle through an air pipe.
The cooler is mainly used for reducing the temperature of the saw blade, prevents the saw blade from being damaged due to overhigh temperature in the using process, and prolongs the service life of the saw blade.
Preferably, the nozzle is fixed on the rack through a support, the support is fixed on the rack through screws, the support is provided with a clamping connection elastic sheet of the nozzle, the elastic sheet is fixed on the rack through screws, and a rubber pad for preventing the elastic sheet from being scratched is arranged on one side of the elastic sheet contacting with the nozzle.
The nozzle is fixed on the frame through the support, and the nozzle is arranged flexibly, so that the cooling performance of the cooler can be effectively guaranteed, and the service life of the saw blade is prolonged.
Preferably, the measuring mechanism comprises a light source fixed on one side of the rack and a receiver fixed on the other side of the rack and used for receiving light rays emitted by the light source, the light source is fixed on the rack through screws, the receiver is fixed on the rack through screws, and the light source and the receiver are both communicated with the controller through communication lines.
The measuring mechanism has simple structure and strong interference resistance, and optimizes the stability of the measuring mechanism in the working process.
Preferably, the rail is arranged on a rack in a vertical direction, the rail is fixed on the rack through bolts, a reinforcing plate for improving the connection strength of the rail and the rack is arranged between the rail and the rack, the driving motor is fixed on the seat body through bolts, a cushion pad is arranged between the seat body and the driving motor, and the thickness of the cushion pad is not less than 10 mm.
The track sets up along vertical direction, and when cutting off the member, the member receives the ascending effort of vertical direction, can guarantee the cut-off precision of member effectively to, the member is difficult to rock after being cut off, and the measuring mechanism of being convenient for measures the size of the member of being cut off.
Preferably, the conveyor is a belt conveyor, or the conveyor is a roller conveyor.
Preferably, the material guide plate is rotatably connected to the frame through a frame body, the frame body is fixed to the frame through bolts, and the hydraulic motor is fixed to the frame through bolts.
The material guide plate is flexible in arrangement position, the arrangement of the material guide plate cannot influence the normal work of the conveyor, and the performance of the automatic rod piece blanking machine is optimized.
Preferably, the material guide plate is wrapped with a rubber sleeve for preventing the material guide plate from scratching the rod piece, and patterns are arranged on the rubber sleeve.
The rubber sleeve is mainly used for preventing the guide plate from scratching the rod piece, and the performance of the automatic blanking machine of the rod piece is optimized.
Preferably, the cutting mechanism further comprises a cover body covering the saw blade, and the cover body is fixed on the driving motor through screws.
The setting of the cover body can effectively avoid sawdust to splash, and the performance of the automatic blanking machine of the rod piece is optimized.
Preferably, the clamping mechanisms are at least one pair, and the hydraulic cylinders are fixed on the frame through bolts.
The utility model provides a pair of automatic blanking machine of member has following advantage:
1. the blanking process of the rod piece does not need manual intervention, and the blanking efficiency of the rod piece is improved.
2. The measuring mechanism is used for measuring the length of the cut rod piece, and the blanking precision of the rod piece is improved.
3. The arrangement of the sorting mechanism can select the rod pieces with the sizes which do not meet the requirements, and the size precision of the cut rod pieces is further improved.
Drawings
Fig. 1 is a schematic view of an automatic blanking machine for rod pieces of the present invention.
Detailed Description
The following will further explain the automatic rod blanking machine of the present invention with reference to the accompanying drawings.
An automatic blanking machine for rod pieces is used for cutting off slender rod pieces so as to be beneficial to subsequent use or processing of the rod pieces.
As shown in fig. 1, the automatic rod blanking machine includes a frame 1, the frame 1 may be formed by welding or splicing angle steels, the specific structure of the frame 1 is not limited, and those skilled in the art can freely select the structure.
The frame 1 is provided with a feeding mechanism 2, a clamping mechanism 3, a cutting mechanism 4, a measuring mechanism 5 and a sorting mechanism 6, a rod piece is fed to the cutting mechanism 4 through the feeding mechanism 2 and clamped by the clamping mechanism 3, the rod piece is cut by the cutting mechanism 4, and the cut rod piece is measured by the measuring mechanism 5 and sorted by the sorting mechanism 6.
The feeding mechanism 2 comprises a guide rail 7 fixed on the rack 1, the guide rail 7 can be fixed on the rack 1 through bolts, a sliding seat 8 is arranged on the guide rail 7, a material pushing plate 9 for pushing a rod piece to move is arranged on the sliding seat 8, a rack 10 parallel to the guide rail 7 is further arranged on the rack 1, a gear 11 meshed with the rack 10 is arranged on the sliding seat 8, and the gear 11 is driven to rotate by a stepping motor 12 fixed on the sliding seat 8.
The stepping motor 12 drives the sliding seat 8 to move along the guide rail 7 so as to enable the material pushing plate 9 to push the rod piece, the stepping motor 12 rotates for a reasonable number of times, the rod piece can be pushed for a certain length, and the stepping motor 12 is favorable for controlling the pushing length of the rod piece.
The clamping mechanism 3 comprises a hydraulic cylinder 13 fixed on the frame 1, the hydraulic cylinder 13 comprises a piston rod 14, a clamping block 15 for clamping the rod piece is arranged on the piston rod 14, and a gasket 16 for preventing the clamping block 15 from clamping the rod piece is bonded on the side surface of the clamping block 15 contacted with the rod piece.
At least one pair of clamping mechanisms 3 is arranged, and the hydraulic cylinder 13 is fixed on the frame 1 through bolts.
The more the number of the clamping mechanisms 3 is, the better the clamping effect of the rod pieces is, the specific number of the clamping mechanisms 3 is not limited, and the clamping mechanisms can be reasonably arranged as required by a person skilled in the art.
The clamping mechanism 3 may also adopt other clamping devices, which are not specifically limited herein, and may be reasonably selected by those skilled in the art according to needs.
The cutting mechanism 4 comprises a rail 17 arranged on the frame 1, a seat body 18 is arranged on the rail 17, a saw blade 19 is arranged on the seat body 18, the saw blade 19 is driven to rotate by a driving motor 20 fixed on the seat body 18, and a driving cylinder for pushing the seat body 18 to reciprocate along the rail 17 is further arranged on the frame 1.
The cutting mechanism 4 further comprises a cover body 30 covering the saw blade 19, and the cover body 30 is fixed on the driving motor 20 through screws. The cover 30 is mainly used to prevent sawdust from splashing, and therefore, the specific structure of the cover 30 is not limited, and those skilled in the art can reasonably select the cover according to the needs, for example, the cover 30 can be made of plastic material, so as to reduce the noise generated when sawdust strikes the cover 30.
The sorting mechanism 6 comprises a conveyor 21 arranged on the rack 1 and a material guide plate 22 arranged on the rack 1, the material guide plate 22 is rotatably connected to the rack 1, and a hydraulic motor 23 for driving the material guide plate 22 to swing is arranged on the rack 1.
The sorting mechanism 6 is arranged not to interfere with the normal operation of the conveyor 21, so that the material guide plate 22 is rotatably connected to the frame 1 through a frame body 29, the frame body 29 is door-shaped and spans the conveyor 21, the frame body 29 is fixed to the frame 1 through bolts, and the hydraulic motor 23 is fixed to the frame body 29 through bolts. The material guide plate 22 is wrapped with a rubber sleeve for preventing the material guide plate 22 from scratching the rod piece, and the rubber sleeve is provided with patterns.
The automatic rod piece blanking machine further comprises a controller 24, the feeding mechanism 2, the clamping mechanism 3, the cutting mechanism 4 and the sorting mechanism 6 are controlled by the controller 24 to work, the measuring mechanism 5 is communicated with the controller 24, and the controller 24 controls the sorting mechanism 6 to work according to parameters measured by the measuring mechanism 5. The controller 24 may be a prior art programmable controller 24, such as a programmable logic controller 24.
According to a preferred embodiment, a cooler 25 for reducing the temperature of the saw blade 19 is further arranged on the rack 1, the cooler 25 is controlled by the controller 24 to work, the cooler 25 comprises a nozzle 26 fixed on the rack 1, an air pump is further fixed on the rack 1, and the air pump supplies air to the nozzle 26 through an air pipe.
The scheme utilizes gas to blow to the saw blade 19 so as to take away part of heat on the saw blade 19 and achieve the effect of reducing the temperature of the saw blade 19. Of course, when the temperature of the air is not enough to lower the temperature of the saw blade 19, a cooling mechanism capable of reducing the temperature of the air pipe may be further disposed on the air pipe, for example, the air pipe is immersed in a water pool with a lower temperature, so as to reduce the temperature of the air pipe and thus the temperature of the air in the air pipe.
In a preferred embodiment, the measuring mechanism 5 includes a light source 27 fixed on one side of the frame 1 and a receiver 28 fixed on the other side of the frame 1 for receiving light emitted from the light source 27, the light source 27 is fixed on the frame 1 by screws, the receiver 28 is fixed on the frame 1 by screws, and both the light source 27 and the receiver 28 communicate with the controller 24 by communication lines. The present solution uses the optical principle to measure the length of the rod after the cutting, and the actual structure of the measuring mechanism 5 is not described herein, and those skilled in the art can design or obtain the length by purchasing according to the prior art.
In a preferred embodiment, the rail 17 is vertically disposed on the frame 1, the rail 17 is fixed on the frame 1 by bolts, a reinforcing plate for improving the connection strength between the rail 17 and the frame 1 is disposed between the rail 17 and the frame 1, the driving motor 20 is fixed on the seat 18 by bolts, and a buffer pad is disposed between the seat 18 and the driving motor 20, and the thickness of the buffer pad is not less than 10 mm.
The cushion pad is mainly used for absorbing the vibration generated when the driving motor 20 cuts off the rod piece by the saw blade 19, so that the stability of the automatic rod piece blanking machine is improved, and the service life of the automatic rod piece blanking machine is prolonged.
The conveyor 21 is a belt conveyor, or the conveyor 21 is a roller conveyor. The specific structure of the conveyor 21 is not limited, and can be selected appropriately by those skilled in the art as needed.
The above is only the preferred embodiment of the present invention, which aims to embody the outstanding technical effects and advantages of the present invention, and is not the limitation of the technical solution of the present invention. It should be understood by those skilled in the art that all modifications, changes or alternative technical features made based on the technical contents of the present invention should be covered within the technical scope of the appended claims.
Claims (10)
1. The utility model provides an automatic blanking machine of member, includes frame (1), its characterized in that: the automatic rod cutting machine is characterized in that a feeding mechanism (2), a clamping mechanism (3), a cutting mechanism (4), a measuring mechanism (5) and a sorting mechanism (6) are arranged on a rack (1), rods are fed to the cutting mechanism (4) through the feeding mechanism (2) and clamped by the clamping mechanism (3), the rods are cut through by the cutting mechanism (4), the cut rods are sorted by the sorting mechanism (6) after being measured by the measuring mechanism (5), the feeding mechanism (2) comprises a guide rail (7) fixed on the rack (1), a sliding seat (8) is arranged on the guide rail (7), a pushing plate (9) for pushing the rods to move is arranged on the sliding seat (8), a rack (10) parallel to the guide rail (7) is further arranged on the rack (1), a gear (11) meshed with the rack (10) is arranged on the sliding seat (8), and the gear (11) is driven to rotate by a stepping motor (12) fixed on the sliding seat (8), the clamping mechanism (3) comprises a hydraulic cylinder (13) fixed on the rack (1), the hydraulic cylinder (13) comprises a piston rod (14), a clamping block (15) for clamping a rod piece is arranged on the piston rod (14), a gasket (16) for preventing the clamping block (15) from clamping the rod piece is bonded on the side face, in contact with the rod piece, of the clamping block (15), the cutting mechanism (4) comprises a track (17) arranged on the rack (1), a base body (18) is arranged on the track (17), a saw blade (19) is arranged on the base body (18), the saw blade (19) is driven to rotate by a driving motor (20) fixed on the base body (18), a driving cylinder for pushing the base body (18) to reciprocate along the track (17) is further arranged on the rack (1), the sorting mechanism (6) comprises a conveyor (21) arranged on the rack (1) and a material guide plate (22) arranged on the rack (1), the automatic rod piece blanking machine comprises a rack (1), a guide plate (22), a controller (24), a feeding mechanism (2), a clamping mechanism (3), a cutting mechanism (4) and a sorting mechanism (6), wherein the guide plate (22) is rotationally connected to the rack (1) and is provided with a drive for driving the guide plate (22) to swing through a hydraulic motor (23), the automatic rod piece blanking machine further comprises the controller (24), the feeding mechanism (2), the clamping mechanism (3), the cutting mechanism (4) and the sorting mechanism (6) are controlled to work through the controller (24), the measuring mechanism (5) is communicated with the controller (24), and the controller (24) is controlled to work through the sorting mechanism (6) according to parameters measured through the measuring mechanism.
2. The automatic bar blanking machine of claim 1, wherein: still be provided with cooler (25) that reduce saw bit (19) temperature in frame (1), cooler (25) by controller (24) control work, cooler (25) are including being fixed in nozzle (26) on frame (1), still be fixed with the air pump in frame (1), the air pump pass through the trachea to nozzle (26) air feed.
3. The automatic bar blanking machine of claim 2, wherein: nozzle (26) are fixed in through the support on frame (1), the support passes through the fix with screw in on frame (1) be provided with the joint on the support the flexure strip of nozzle (26), the flexure strip passes through the fix with screw in on frame (1) the flexure strip with one side of nozzle (26) contact is provided with prevents the flexure strip fish tail the rubber pad of nozzle (26).
4. The automatic bar blanking machine of claim 1, wherein: the measuring mechanism (5) comprises a light source (27) fixed on one side of the rack (1) and a receiver (28) fixed on the other side of the rack (1) and used for receiving light rays emitted by the light source (27), the light source (27) is fixed on the rack (1) through screws, the receiver (28) is fixed on the rack (1) through screws, and the light source (27) and the receiver (28) are communicated with the controller (24) through communication lines.
5. The automatic bar blanking machine of claim 1, wherein: the track (17) is arranged on the rack (1) along the vertical direction, the track (17) is fixed on the rack (1) through bolts, a reinforcing plate for improving the connection strength of the track (17) and the rack (1) is arranged between the track (17) and the rack (1), the driving motor (20) is fixed on the seat body (18) through bolts, a cushion pad is arranged between the seat body (18) and the driving motor (20), and the thickness of the cushion pad is not less than 10 mm.
6. The automatic bar blanking machine of claim 1, wherein: the conveyor (21) is a belt conveyor, or the conveyor (21) is a roller conveyor.
7. The automatic bar blanking machine of claim 1, wherein: the material guide plate (22) is rotatably connected to the rack (1) through a rack body (29), the rack body (29) is fixed to the rack (1) through bolts, and the hydraulic motor (23) is fixed to the rack body (29) through bolts.
8. The automatic bar blanking machine of claim 7, wherein: the material guide plate (22) is wrapped with a rubber sleeve for preventing the material guide plate (22) from scratching the rod piece, and patterns are arranged on the rubber sleeve.
9. The automatic bar blanking machine of claim 1, wherein: the cutting mechanism (4) further comprises a cover body (30) which covers the saw blade (19), and the cover body (30) is fixed on the driving motor (20) through screws.
10. The automatic bar blanking machine of claim 1, wherein: at least one pair of clamping mechanisms (3) is arranged, and the hydraulic cylinders (13) are fixed on the rack (1) through bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921396401.8U CN210413702U (en) | 2019-08-26 | 2019-08-26 | Automatic blanking machine for rod pieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921396401.8U CN210413702U (en) | 2019-08-26 | 2019-08-26 | Automatic blanking machine for rod pieces |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210413702U true CN210413702U (en) | 2020-04-28 |
Family
ID=70364527
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921396401.8U Expired - Fee Related CN210413702U (en) | 2019-08-26 | 2019-08-26 | Automatic blanking machine for rod pieces |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210413702U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509099A (en) * | 2019-08-26 | 2019-11-29 | 浙江科技学院 | A kind of rod piece automation blanking machine |
-
2019
- 2019-08-26 CN CN201921396401.8U patent/CN210413702U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509099A (en) * | 2019-08-26 | 2019-11-29 | 浙江科技学院 | A kind of rod piece automation blanking machine |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200428 |