CN210412001U - Shaping device of high-precision aluminum profile for new energy automobile battery frame - Google Patents
Shaping device of high-precision aluminum profile for new energy automobile battery frame Download PDFInfo
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- CN210412001U CN210412001U CN201920883528.6U CN201920883528U CN210412001U CN 210412001 U CN210412001 U CN 210412001U CN 201920883528 U CN201920883528 U CN 201920883528U CN 210412001 U CN210412001 U CN 210412001U
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Abstract
The utility model discloses a shaping device of high accuracy aluminium alloy for new energy automobile battery frame, including shaping block, fixed external member, auxiliary stand and base support, the shaping block include first shaping block and second shaping block, fixed external member include the fixed external member of first fixed external member and second, first shaping block and second shaping block respectively the activity set up in the fixed external member of first fixed external member and second, first fixed external member set up in the base support, insert first shaping block with the one end of aluminium alloy, the auxiliary stand be located the intermediate position of aluminium alloy bottom, the other end of aluminium alloy inserts in the second shaping block. In this way, the utility model discloses can correct the distortion section bar after the water-cooling quenches, through special tool fixed profile, through artifical toward appointed direction application of force, make the section bar produce deformation to the regulation scope, promote the production yield by a wide margin, reduce manufacturing cost, realize industrialization batch production.
Description
Technical Field
The utility model relates to a manufacturing, metal working, the technical field of aluminium alloy processing especially relate to a shaping device of high accuracy aluminium alloy for new energy automobile battery frame.
Background
In recent years, the new energy automobile industry has been rapidly developed, the cruising ability has become one of the key technical indexes of the industry, and designers use light-weight materials as many as possible as structural materials of the automobile body in order to realize high cruising ability, so that the aluminum profile is the preferred battery frame of the new energy automobile, and a high-strength and high-precision aluminum profile is required as an assembly material.
The alloy grade of the material is 6061-T6, and the production process of the conventional aluminum alloy section bar comprises the following steps: heating an aluminum bar, heating a die, extruding, air-cooling quenching, straightening, sawing, aging and packaging. The materials in the automobile industry pursue high strength and high precision, the production process comprises aluminum bar heating, mold heating, extrusion, water cooling quenching, straightening, saw cutting, aging and packaging, and the direct result caused by the water cooling quenching is that the section bar is violently deformed due to temperature shock during discharging, mainly longitudinally twisted, the product tolerance exceeds the customer standard, the traditional straightening process cannot stretch the twisted section bar to a qualified range, and therefore, the twisted section bar can only be scrapped, a large amount of production waste is generated, the production cost is greatly increased, and the batch production of enterprises cannot be realized.
SUMMERY OF THE UTILITY MODEL
The utility model provides a main technical problem who solves provides a shaping device of high accuracy aluminium alloy for new energy automobile battery frame can correct the distortion section bar after the water-cooling quenches, through special tool fixed profile, through artifical toward appointed direction application of force, makes the section bar produce deformation to the regulation scope, has promoted the production yield by a wide margin, has reduced manufacturing cost, realizes industrialization batch production.
In order to solve the technical problem, the utility model discloses a technical scheme be: the utility model provides a shaping device of high accuracy aluminium alloy for new energy automobile battery frame, including shaping block, fixed external member, auxiliary stand and base support, the shaping block include first shaping block and second shaping block, fixed external member include the fixed external member of first fixed external member and second, first shaping block and second shaping block respectively the activity set up in the fixed external member of first fixed external member and second, first fixed external member set up in the base support, insert first shaping block with the one end of aluminium alloy, the auxiliary stand be located the intermediate position of aluminium alloy bottom, the other end of aluminium alloy inserts in the second shaping block.
In a preferred embodiment of the present invention, the shaping block includes a shaping block main body and a profiling hole disposed at a middle position of the shaping block main body.
In a preferred embodiment of the present invention, the shaping block body is provided with a chamfer structure at four corners.
In a preferred embodiment of the present invention, the thickness of the shaping block body is 10 cm.
In a preferred embodiment of the present invention, the fixing member comprises a force applying rod, a frame, a fastening bolt and a movable pressing plate, the force applying rod is disposed on two side edges of the frame, the movable pressing plate is movably disposed on the upper portion of the frame, and the fastening bolt is disposed on the top of the frame and connected to the movable pressing plate.
In a preferred embodiment of the present invention, the movable pressing plate is lifted up and down in the frame by the fastening bolts.
In a preferred embodiment of the present invention, the auxiliary support includes a support, a channel and a spacer, the channel is transversely disposed in front of the upper end of the support, and the spacer is disposed in a groove at the upper end of the channel.
In a preferred embodiment of the present invention, the bracket is an a-shaped frame with a height of 1000mm welded by 30 x 3mm angle iron.
In a preferred embodiment of the present invention, the base frame includes a column and a beam, and the column and the beam are made of 100 × 5mm square steel and are formed by welding.
The utility model has the advantages that: the utility model discloses a shaping device of high accuracy aluminium alloy for new energy automobile battery frame can correct the distortion section bar after the water-cooling quenches, through special tool fixed profile, through artifical toward appointed direction application of force, makes the section bar produce deformation to the regulation scope, has promoted the production yield by a wide margin, has reduced manufacturing cost, realizes industrialization batch production.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive work, wherein:
fig. 1 is a schematic structural diagram of a preferred embodiment of the shaping device for high-precision aluminum profiles for new energy automobile battery frames of the present invention;
FIG. 2 is a schematic structural view of the shaped block of FIG. 1;
FIG. 3 is a schematic view of the structure of the fastening assembly of FIG. 1;
FIG. 4 is a schematic structural view of the auxiliary stand of FIG. 1;
FIG. 5 is a schematic view of the structure of the seat support of FIG. 1;
the labels in the figures are: 1. aluminium alloy, 2, shaping block, 3, fixed external member, 4, auxiliary stand, 5, base support, 21, first shaping block, 22, second shaping block, 31, first fixed external member, 32, the fixed external member of second, 201, shaping block main part, 202, profile modeling hole, 301, application of force pole, 302, frame, 303, fastening bolt, 304, activity clamp plate, 401, support, 402, channel-section steel, 501, stand, 502, crossbeam.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1, the embodiment of the present invention includes:
the utility model provides a shaping device of high accuracy aluminium alloy for new energy automobile battery frame, includes shaping block 2, fixed external member 3, auxiliary stand 4 and base support 5, shaping block 2 include first shaping block 21 and second shaping block 22, fixed external member 3 include first fixed external member 31 and the fixed external member 32 of second, first shaping block 21 and second shaping block 22 respectively the activity set up in the fixed external member 32 of first fixed external member 31 and second, first fixed external member 31 set up in base support 5, insert first shaping block 21 with the one end of aluminium alloy 1, auxiliary stand 4 be located the intermediate position of aluminium alloy 1 bottom, the other end of aluminium alloy 1 inserts in the second shaping block 22.
The base bracket 5 has the function of fixing the shaping block 2, so that the shaping block does not move and deform in the shaping operation process and is the main structure of the whole device.
The shaping block 2 has the function of locking the aluminum profile 1 to be shaped, and the aluminum profile 1 cannot deviate in the shaping block 2 with the profiling space and cannot be locally deformed in the operation process.
The function of the fixing sleeve 3 is to reduce manpower in the shaping process when in use, and is a source of shaping force application.
Description of the shaping work procedure: prepare and treat the supporting shaping block 2 of aluminium alloy 1 of plastic, put into the fixed external member 3 on the base support 5 with one of them shaping block 2, then insert shaping block 2 in the profile modeling hole of 1 one end of aluminium alloy, put auxiliary stand 4 and play supplementary support effect in 1 middle part of aluminium alloy, put into movable fixed external member 3 with another shaping block 2 again, the whole cover after assembling shaping block 2 and fixed external member 3 is advanced the other end of aluminium alloy 1, the manual work carries out the plastic activity through the handle application of force on the fixed external member 3.
As shown in fig. 2, the shaping block 2 includes a shaping block main body 201 and a profiling hole 202 provided at a middle position of the shaping block main body 201. The material of the shaping block main body 201 is nylon, and the length and the width of the shaping block main body 201 are respectively 30 cm. The four corners of the shaping block main body 201 are provided with chamfer structures, 4 chamfers of the shaping block main body 201 are 8cm, and the chamfer aims at saving materials and reducing weight. The thickness of the shaping block main body 201 is 10cm, the 2-shaped hole 202 is a through hole structure, and the size requirement is that the outer contour of the aluminum profile deviates 0.5mm outwards.
As shown in fig. 3, the fixing kit 3 includes a force applying rod 301, a frame 302, a fastening bolt 303 and a movable pressing plate 304, the force applying rod 301 is respectively disposed on two sides of the frame 302, the movable pressing plate 304 is movably disposed at an upper portion of the frame 302, and the fastening bolt 303 is disposed at a top of the frame 302 and connected to the movable pressing plate 304.
The frame 302 is assembled and welded by 4 steel plates, 2 pieces of the frame with the length of 300mm, the width of 100mm and the thickness of 8mm on the upper surface and the lower surface and 2 pieces of the frame with the length of 350mm, the width of 100mm and the thickness of 8mm on the side surface, the left and right directions of the inner dimension of the frame are 300mm, the height direction is 350mm, and the space of the frame is used for placing the shaping block 2. Wherein, there are two diameter threaded holes for 10mm on the frame 302 upper portion frame, and two hole distances are 100mm for the cooperation installation fastening bolt 303. The force application rods 301 are formed by welding steel pipes with the diameter of 30mm and the wall thickness of 4mm and the length of 400mm and two triangular supporting steel plates, and the two sets of force application rods 301 are respectively welded in the left and right directions of the frame 302. The movable pressing plate 304 is used for pressing the shaping block 2 and is made of a steel plate with 290mm of length, 100mm of width and 10mm of thickness, and the movable pressing plate 304 is lifted by the fastening bolt 303 to play a role in pressing the shaping block 2.
As shown in fig. 4, the auxiliary bracket 4 includes a bracket 401, a channel 402 and a spacer 403, the channel 402 is transversely disposed in front of the upper end of the bracket 401, and the spacer 403 is disposed in a groove at the upper end of the channel 402.
The supports 401 are A-shaped frames with the height of 1000mm formed by welding 30-3 mm angle irons, the two groups of supports 401 are connected through channel steel 402, the channel steel 402 is made of channel steel with the specification of 100mm, the cushion blocks 403 are made of nylon pipes with the diameter of 100mm and the wall thickness of 5mm, and the nylon pipes are placed in the channels of the channel steel 402 to play a role in buffering.
As shown in fig. 5, the base bracket 5 includes a pillar 501 and a beam 502, and the pillar 501 and the beam 502 are made of 100 × 5mm square steel and are assembled by welding. The length width of base support 5 is 800mm, highly is 1400mm, and the upper and lower crossbeam 502 interval is 400mm for hold fixed external member 3, the effect of base support 5 is the fixed position of whole equipment.
To sum up, the utility model discloses a shaping device of high accuracy aluminium alloy for new energy automobile battery frame can correct the distortion section bar after the water-cooling quenches, through special tool fixed profile, through artifical toward appointed direction application of force, makes the section bar produce deformation to the regulation scope, has promoted the production yield by a wide margin, has reduced manufacturing cost, realizes industrialization batch production.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all of which utilize the equivalent structure or equivalent flow transformation made by the content of the specification of the present invention, or directly or indirectly applied to other related technical fields, all included in the same way in the patent protection scope of the present invention.
Claims (9)
1. The utility model provides a shaping device of high accuracy aluminium alloy for new energy automobile battery frame, its characterized in that, includes shaping block, fixed external member, auxiliary stand and base support, the shaping block include first shaping block and second shaping block, fixed external member include the fixed external member of first fixed external member and second, first shaping block and second shaping block respectively the activity set up in the fixed external member of first fixed external member and second, first fixed external member set up in base support, insert first shaping block with the one end of aluminium alloy, the auxiliary stand be located the intermediate position of aluminium alloy bottom, the other end of aluminium alloy inserts in the second shaping block.
2. The shaping device of the high-precision aluminum profile for the new energy automobile battery frame according to claim 1, wherein the shaping block comprises a shaping block main body and a profiling hole arranged in the middle of the shaping block main body.
3. The shaping device of the high-precision aluminum profile for the new energy automobile battery frame according to claim 2, wherein four corners of the shaping block main body are provided with chamfer structures.
4. The shaping device of the high-precision aluminum profile for the new energy automobile battery frame according to claim 2, wherein the thickness of the shaping block body is 10 cm.
5. The shaping device of the high-precision aluminum profile for the new energy automobile battery frame as claimed in claim 1, wherein the fixing kit comprises force applying rods, a frame, fastening bolts and a movable pressing plate, the force applying rods are respectively arranged on two side edges of the frame, the movable pressing plate is movably arranged on the upper portion in the frame, and the fastening bolts are arranged on the top of the frame and connected with the movable pressing plate.
6. The shaping device of a high-precision aluminum profile for a new energy automobile battery frame as claimed in claim 5, wherein the movable pressing plate is lifted up and down in the frame through fastening bolts.
7. The shaping device of a high-precision aluminum profile for a new energy automobile battery frame as claimed in claim 1, wherein the auxiliary support comprises a support, a channel and a cushion block, the channel is transversely arranged in front of the upper end of the support, and the cushion block is placed in a groove in the upper end of the channel.
8. The shaping device of a high accuracy aluminium alloy for new energy automobile battery frame according to claim 7, characterized in that, the support is by 30X 3 mm's angle bar welding becomes the A font frame of height 1000 mm.
9. The shaping device of a high-precision aluminum profile for a new energy automobile battery frame according to claim 1, wherein the base support comprises vertical columns and transverse beams, the vertical columns and the transverse beams are made of 100 × 5mm square steel and are formed by welding and combining.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920883528.6U CN210412001U (en) | 2019-06-13 | 2019-06-13 | Shaping device of high-precision aluminum profile for new energy automobile battery frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920883528.6U CN210412001U (en) | 2019-06-13 | 2019-06-13 | Shaping device of high-precision aluminum profile for new energy automobile battery frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210412001U true CN210412001U (en) | 2020-04-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920883528.6U Expired - Fee Related CN210412001U (en) | 2019-06-13 | 2019-06-13 | Shaping device of high-precision aluminum profile for new energy automobile battery frame |
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| CN (1) | CN210412001U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110180918A (en) * | 2019-06-13 | 2019-08-30 | 江苏银奕达科技股份有限公司 | A kind of apparatus for shaping of new energy car battery frame high Precision Aluminium profile |
| CN113102557A (en) * | 2021-04-16 | 2021-07-13 | 刘赐辰 | Shaping equipment suitable for processing of aluminum profiles |
-
2019
- 2019-06-13 CN CN201920883528.6U patent/CN210412001U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110180918A (en) * | 2019-06-13 | 2019-08-30 | 江苏银奕达科技股份有限公司 | A kind of apparatus for shaping of new energy car battery frame high Precision Aluminium profile |
| CN113102557A (en) * | 2021-04-16 | 2021-07-13 | 刘赐辰 | Shaping equipment suitable for processing of aluminum profiles |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200428 Termination date: 20210613 |
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| CF01 | Termination of patent right due to non-payment of annual fee |