CN210403926U - Secondary battery and electrode member thereof - Google Patents

Abstract

The utility model provides a secondary battery and electrode component thereof. The electrode member includes an insulating base, a conductive layer, an active material layer, and a conductive structure. The conducting layer is arranged on the surface of the insulating base body and comprises a first portion and a second portion extending from the first portion, and the thickness of the second portion is larger than that of the first portion. The first part is coated with an active material layer, the second part is at least partially uncoated with the active material layer, and the conductive structure is welded on the second part at the area uncoated with the active material layer.

Description

Secondary battery and electrode member thereof

Technical Field

The utility model relates to a battery field especially relates to a secondary battery and electrode component thereof.

Background

Lithium ion batteries, which are one type of secondary batteries, have advantages such as high energy density, high power density, high cycle frequency, and long storage time, and are widely used in portable electronic devices such as mobile phones and notebooks, and in electric vehicles such as electric cars and electric bicycles.

The electrode members of lithium ion batteries are usually made of metal, for example, the positive electrode member is usually made of aluminum foil, and the negative electrode member is usually made of copper foil. However, in the nail penetration test, since the aluminum foil (copper foil) generates burrs during the penetration of the nail, the burrs are directly overlapped on the negative electrode member (positive electrode member), and thus, the internal short circuit of the positive electrode member and the negative electrode member is caused, and the ignition and explosion of the lithium ion battery are caused.

SUMMERY OF THE UTILITY MODEL

In view of the problems in the background art, an object of the present invention is to provide a secondary battery and an electrode member thereof, which can reduce the risk of short circuit and improve the service life.

In order to achieve the above object, the present invention provides a secondary battery and an electrode member thereof.

The electrode member includes an insulating base, a conductive layer, an active material layer, and a conductive structure. The conducting layer is arranged on the surface of the insulating base body and comprises a first portion and a second portion extending from the first portion, and the thickness of the second portion is larger than that of the first portion. The first part is coated with an active material layer, the second part is at least partially uncoated with the active material layer, and the conductive structure is welded on the second part at the area uncoated with the active material layer.

The second portion is not coated with an active material layer.

A gap is provided between the active material layer and the second portion in a direction in which the first portion is directed toward the second portion.

The electrode member further includes a protective layer at least partially filling the gap.

The protective layer is connected to the active material layer.

One portion of the protective layer is applied to the second portion.

The second portion has a transition region extending from the first portion and a connection region extending from an end of the transition region remote from the first portion. The transition region gradually increases in thickness in a direction away from the first portion. The connection area is soldered to the conductive structure.

The conductive layers are arranged on the two opposite side surfaces of the insulating base body. The conductive structure comprises a first conductive piece and a second conductive piece, and the first conductive piece is connected with the second conductive piece. The first conductive piece is welded on the area of the second part on one side surface of the insulating base body, and the second conductive piece is welded on the area of the second part on the other side surface of the insulating base body.

The second portion has a thickness of 1 μm to 5 μm.

The secondary battery includes an electrode assembly including the electrode member.

The utility model has the advantages as follows: this application can reduce the thickness of conducting layer through setting up insulating substrate. When the electrode member of the secondary battery is pierced by the foreign matter, the burr generated at the portion of the conductive layer pierced by the foreign matter is small because the thickness of the conductive layer is small, and the separator is difficult to pierce, thereby reducing the risk of short circuit and improving the safety performance. This application designs the conducting layer for the structure that has uneven thickness, can promote the overcurrent ability of conducting layer and conducting structure's junction effectively, reduces the heat production, slows down electrode member's ageing, promotes secondary battery's life.

Drawings

Fig. 1 is a schematic view of a secondary battery according to the present invention.

Fig. 2 is a sectional view of an electrode assembly of a secondary battery according to the present invention.

Fig. 3 is a schematic view of an electrode member according to the present invention in a wound state.

Fig. 4 is a schematic view of an embodiment of an electrode member according to the present invention in a deployed state.

Fig. 5 is an enlarged view of the electrode member of fig. 4 at block.

Fig. 6 is a cross-sectional view of the electrode member of fig. 5 taken along line a-a.

Fig. 7 is a schematic view of the conductive layer of the electrode member according to the present invention.

Fig. 8 is a schematic view of another embodiment of an electrode member according to the present invention.

Fig. 9 is another schematic view of the conductive layer of the electrode member according to the present invention.

Fig. 10 is a schematic view of yet another embodiment of an electrode member according to the present invention.

Fig. 11 is yet another schematic view of the conductive layer of the electrode member according to the present invention.

Wherein the reference numerals are as follows:

1 electrode component

11 insulating base body

12 conductive layer

121 first part

122 second part

122a transition region

122b connection region

13 active material layer

14 conductive structure

141 first conductive member

142 second conductive member

15 protective layer

2 Positive electrode Member

3 negative electrode member

4 diaphragm

5 casing

6 top cover plate

7 electrode terminal

8 current collecting component

P electric lead part

In the X width direction

Y thickness direction

Direction of Z height

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.

In the description of the present application, unless explicitly stated or limited otherwise, the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; the term "plurality" means more than two (including two); the term "coupled", unless otherwise specified or indicated, is to be construed broadly, e.g., "coupled" may be a fixed or removable connection or a connection that is either integral or electrical or signal; "connected" may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

In the description of the present application, it should be understood that the terms "upper" and "lower" used in the description of the embodiments of the present application are used in a descriptive sense only and not for purposes of limitation. The present application is described in further detail below with reference to specific embodiments and with reference to the attached drawings.

The secondary battery of the present application includes an electrode assembly, and referring to fig. 2, the electrode assembly includes a cathode member 2, an anode member 3, and a separator 4, the separator 4 separating the cathode member 2 and the anode member 3. The positive electrode member 2, the separator 4, and the negative electrode member 3 are stacked and wound in a flat shape. The electrode assembly is a core component for realizing the charge and discharge functions of the secondary battery.

The secondary battery of the present application may be a pouch battery in which an electrode assembly formed by winding the cathode member 2, the separator 4, and the anode member 3 is directly enclosed in a packaging pouch. The packaging bag can be an aluminum-plastic film.

Of course, the secondary battery of the present application may also be a hard-shell battery. Specifically, referring to fig. 1, the secondary battery includes an electrode assembly, a case 5, a top cap plate 6, an electrode terminal 7, and a current collecting member 8.

The housing 5 may have a hexahedral shape or other shapes. The case 5 has a cavity formed therein to accommodate the electrode assembly and the electrolyte. The case 5 is formed with an opening at one end, and the electrode assembly may be placed into the receiving cavity of the case 5 through the opening. The housing 5 may be made of a conductive metal material such as aluminum or aluminum alloy, or may be made of an insulating material such as plastic.

The top cap plate 6 is disposed on the case 5 and covers the opening of the case 5, thereby enclosing the electrode assembly within the case 5. The electrode terminal 7 is provided to the top cover plate 6, and the upper end of the electrode terminal 7 protrudes to the upper side of the top cover plate 6 and the lower end thereof may pass through the top cover plate 6 and extend into the case 5. The current collecting member 8 is disposed within the case 5 and fixed to the electrode terminal 7. The electrode terminal 7 and the current collecting member 8 are both two, and the positive electrode member 2 is electrically connected to one electrode terminal 7 via one current collecting member 8, and the negative electrode member 3 is electrically connected to the other electrode terminal 7 via the other current collecting member 8.

In the electrode assembly of the secondary battery, at least one of the positive electrode member 2 and the negative electrode member 3 is the electrode member 1 described later.

The electrode member of the present application is described in detail below in various embodiments.

Referring to fig. 4 to 7, the electrode member 1 includes an insulating base 11, a conductive layer 12, an active material layer 13, and a conductive structure 14.

The insulating substrate 11 may be a PET (polyethylene terephthalate) film or a PP (polypropylene) film.

The conductive layer 12 is provided on the surface of the insulating base 11. The material of the conductive layer 12 is at least one selected from a metal conductive material and a carbon-based conductive material; the metal conductive material is preferably at least one of aluminum, copper, nickel, titanium, silver, nickel-copper alloy and aluminum-zirconium alloy, and the carbon-based conductive material is preferably at least one of graphite, acetylene black, graphene and carbon nanotubes. The conductive layer 12 may be formed on the surface of the insulating substrate 11 by at least one of vapor deposition (vapor deposition) and electroless plating (electroplating). Among them, the Vapor Deposition method is preferably a Physical Vapor Deposition (PVD) method such as a Thermal Evaporation (Thermal Evaporation) method.

The conductive layer 12 includes a first portion 121 and a second portion 122 extending from the first portion 121, and the thickness of the second portion 122 is greater than that of the first portion 121. First portion 121 is coated with active material layer 13 and second portion 122 is at least partially uncoated with active material layer 13.

The active material layer 13 may be provided to the surface of the conductive layer 12 by means of coating. The active material (e.g., lithium manganate or lithium iron phosphate), the binder, the conductive agent, and the solvent may be formed into a slurry, and then the slurry may be applied to the surface of the conductive layer 12, and the active material layer 13 may be formed after the slurry is cured.

The thickness of the insulating substrate 11 may be 1 μm to 20 μm, and the thickness of the conductive layer 12 may be 0.1 μm to 10 μm. Since the conductive layer 12 is thin, burrs generated from the conductive layer 12 are small during cutting of the electrode member 1, and it is difficult to pierce the separator 4 of tens of micrometers, thereby reducing the risk of short circuit and improving safety. In addition, when the electrode member 1 of the secondary battery is pierced by foreign matter, since the thickness of the conductive layer 12 is small, burrs are generated at the portion of the conductive layer 12 pierced by the foreign matter, and it is difficult to pierce the separator 4, thereby reducing the risk of short circuit and improving safety performance.

A portion of the insulating base 11 corresponding to the second portion 122 and the second portion 122 form an electrical lead portion P. The electrical lead portion P may be plural. Referring to fig. 3 and 4, after the electrode assembly is wound, a plurality of electrical leads P are stacked.

During use of the secondary battery, the active material layer 13 electrochemically reacts with the electrolytic solution or the like, and a charge and discharge process occurs. The electric lead portion P is electrically connected to the current collecting member 8, and draws the generated electric current to the outside. Due to the presence of the insulating base 11, if the plurality of electrical leads P are directly connected to the current collecting member 8, the electrical resistance at the connection of the electrical leads P and the current collecting member 8 will be excessively large, and the temperature rise will sharply increase during charge and discharge.

Thus, the present application is provided with a conductive structure 14, the conductive structure 14 being soldered to the second portion 122 in the area not coated with the active material layer 13. The plurality of conductive structures 14 are provided, and each electrical lead portion P is connected to a corresponding conductive structure 14. When the electrode assembly is wound, the adjacent electrical leads P can be electrically conducted through the conductive structure 14 without being restricted by the insulating base 11, thereby effectively improving the electrical conductivity of the electrode member 1.

A plurality of conductive structures 14 are welded to the current collecting member 8. By providing the conductive structure 14, the electrical lead portion P does not need to be directly connected to the current collecting member 8, effectively improving the electrical conductivity between the electrode member 1 and the current collecting member 8.

When the conductive structure 14 and the second portion 122 are welded, if the thickness of the second portion 122 is small, the second portion 122 is easily damaged during welding, which results in a large resistance at the joint between the second portion 122 and the conductive structure 14, and heat generation during charging and discharging is severe, which affects the performance and the life of the electrode member 1.

The present application designs the conductive layer 12 to have a non-uniform thickness, i.e., the second portion 122 soldered to the conductive structure 14 has a thickness greater than the thickness of the first portion 121 not soldered to the conductive structure 14. This application can promote the overcurrent ability of the junction of second portion 122 and conducting structure 14 effectively through the thickness of increase second portion 122, reduces the heat production, slows down electrode member 1's ageing, promotes secondary battery's life.

In some embodiments, referring to fig. 6, the conductive layers 12 are disposed on opposite side surfaces of the insulating base 11. The conductive layers 12 respectively located on both sides of the insulating base 11 are separated by the insulating base 11, and the current between the conductive layers 12 cannot be directly transmitted. In order to increase the overcurrent capacity of the electrical lead P, the electrically conductive structure 14 of the present application is preferably connected to the electrically conductive layers 12 on both sides of the insulating base 11. Specifically, the conductive structure 14 includes a first conductive member 141 and a second conductive member 142, and the first conductive member 141 is connected to the second conductive member 142. The first conductive member 141 is welded to a region of the second portion 122 on one side surface of the insulating base 11, and the second conductive member 142 is welded to a region of the second portion 122 on the other side surface of the insulating base 11.

In the present application, the first and second conductive pieces 141 and 142 can collect and transmit the current on the conductive layers 12 on both sides of the insulating base 11 to the current collecting member 8 and the electrode terminal 7, respectively, thereby improving the overcurrent capability.

Referring to fig. 6, first conductive member 141 extends in a direction away from active material layer 13 and beyond second portion 122; the second conductive member 142 extends in a direction away from the active material layer 13 and exceeds the second portion 122, and a portion of the second conductive member 142 exceeding the second portion 122 is bent and welded to the first conductive member 141. The first conductor 141 exceeds the second conductor 142 in a direction away from the active material layer 13, and a portion of the first conductor 141 exceeding the second conductor 142 is used for soldering to the current collecting member 8.

If the thickness of the second portion 122 is excessively large, the electrical lead portion P is easily deformed during the process of winding the electrode member 1, and at the same time, a large amount of metal impurities, which increase the risk of short circuits, are generated during the welding of the second portion 122 and the conductive structure 14. Therefore, the thickness of the second portion 122 is preferably 1 μm to 5 μm. The thickness of the first portion 121 is 30nm-2 μm.

In the molding process of electrode member 1, active material layer 13 needs to be subjected to roll pressing to thin active material layer 13, thereby increasing the density of active material layer 13. If part of active material layer 13 is applied to the surface of second portion 122, both first portion 121 and second portion 122 are subjected to the action of a rolling force when active material layer 13 is rolled. However, since there is a thickness difference between the first portion 121 and the second portion 122, stress concentration is easily generated at the joint of the first portion 121 and the second portion 122, which may cause a risk of breaking the conductive layer 12. Therefore, referring to fig. 6, in the present application, second portion 122 is not coated with active material layer 13.

In some embodiments, referring to fig. 6, an end of second portion 122 near first portion 121 may be connected to active material layer 13.

The electrode member 1 further includes a protective layer 15, and the protective layer 15 is provided on the surface of the second portion 122 away from the insulating base 11. The protective layer 15 includes a binder and an insulating material. The insulating material includes at least one of alumina and aluminum oxyhydroxide. The binder and the insulating material are mixed together to prepare a slurry which is applied to the surface of the second portion 122 and which, after curing, forms the protective layer 15.

During the rolling process, the insulating base 11 covered by the first portion 121 is compressed by a force, and the insulating base 11 covered by the second portion 122 is not pressed by the rolling force, which may cause the insulating base 11 located at the boundary of the first portion 121 and the second portion to bulge and deform. When the insulating base 11 is deformed to bulge, the second portion 122 is also deformed to bulge, and the second portion 122 is easily bent and cracked, thereby reducing the current capacity of the second portion 122.

In the present application, the protective layer 15 can limit the deformation of the second portion 122 during the rolling process, thereby reducing the probability of the second portion 122 cracking and improving the current capacity of the electrode member 1.

The second portion 122 may be detached due to vibration or the like during the operation of the secondary battery. Preferably, the protective layer 15 is attached to the active material layer 13, so that the protective layer 15 can be fixed to the active material layer 13, the bonding force of the protective layer 15 on the electrode member 1 is increased, the shock resistance is improved, and the protective layer 15 is prevented from falling off together with the second portion 122.

In still other embodiments, referring to fig. 8 and 9, a gap is provided between active material layer 13 and second portion 122 in a direction in which first portion 121 is directed toward second portion 122. First portion 121 has a region not coated with active material layer 13. During the forming of the electrode member 1, if coating is performed along the interface of the first portion 121 and the second portion 122, this places high demands on the accuracy of the process; active material layer 13 may also be applied to second portion 122 due to process errors. The present application may preset a gap between active material layer 13 and second portion 122 to reduce the precision requirement and reduce the risk of active material layer 13 being applied to second portion 122.

The protective layer 15 fills at least partially into the gap. The protective layer 15 can restrict deformation of the region of the first portion 121 not coated with the active material layer 13, thereby reducing the probability of the first portion 121 developing cracks and improving the overcurrent capability of the electrode member 1.

The protective layer 15 fills the entire gap and is connected to the active material layer 13. This can fix the protective layer 15 to the active material layer 13, increase the bonding force of the protective layer 15 to the electrode member 1, and improve the shock resistance.

A portion of the protective layer 15 is also applied to the second portion 122. This increases the connection area between the protective layer 15 and the conductive layer 12 and reduces the risk of detachment.

In some embodiments, referring to fig. 10 and 11, the second portion 122 has a transition region 122a and a connection region 122b, the transition region 122a extending from the first portion 121, and the connection region 122b extending from an end of the transition region 122a away from the first portion 121. The transition region 122a gradually increases in thickness in a direction away from the first portion 121. The connection area 122b is soldered to the conductive structure 14. By providing the transition region 122a, the stress concentration of the conductive layer 12 can be reduced, the risk of cracks occurring in the conductive layer 12 during the molding of the electrode member 1 is reduced, and the overcurrent capability of the conductive layer 12 is improved.

Claims (10)

1. An electrode member (1) characterized by comprising an insulating base (11), a conductive layer (12), an active material layer (13), and a conductive structure (14);

the conducting layer (12) is arranged on the surface of the insulating base body (11), the conducting layer (12) comprises a first part (121) and a second part (122) extending from the first part (121), and the thickness of the second part (122) is larger than that of the first part (121);

the first part (121) is coated with the active material layer (13), the second part (122) is at least partially not coated with the active material layer (13), and the conductive structure (14) is welded on the area of the second part (122) not coated with the active material layer (13).

2. The electrode member (1) according to claim 1, characterized in that the second portion (122) is not coated with an active material layer (13).

3. The electrode member (1) according to claim 2, wherein a gap is provided between the active material layer (13) and the second portion (122) in a direction in which the first portion (121) is directed toward the second portion (122).

4. Electrode member (1) according to claim 3, characterized in that the electrode member (1) further comprises a protective layer (15), the protective layer (15) at least partially filling into the gap.

5. The electrode member (1) according to claim 4, characterized in that the protective layer (15) is connected to the active material layer (13).

6. Electrode member (1) according to claim 4, characterized in that a part of the protective layer (15) is applied to the second portion (122).

7. Electrode member (1) according to claim 1,

the second portion (122) has a transition region (122a) and a connection region (122b), the transition region (122a) extending from the first portion (121), the connection region (122b) extending from an end of the transition region (122a) remote from the first portion (121);

the thickness of the transition region (122a) gradually increases in a direction away from the first portion (121);

the connection area (122b) is soldered to the conductive structure (14).

8. Electrode member (1) according to claim 1,

the conducting layers (12) are arranged on two opposite side surfaces of the insulating base body (11);

the conductive structure (14) comprises a first conductive member (141) and a second conductive member (142), the first conductive member (141) is connected to the second conductive member (142);

the first conductive member (141) is welded to the second portion (122) at a region of the surface of the insulating base (11) on one side, and the second conductive member (142) is welded to the second portion (122) at a region of the surface of the insulating base (11) on the other side.

9. Electrode member (1) according to claim 1, characterized in that the thickness of the second portion (122) is 1 μm-5 μm.

10. A secondary battery characterized by comprising an electrode assembly including the electrode member (1) according to any one of claims 1 to 9.

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