Hub motor bearing data acquisition device
Technical Field
The utility model relates to a wheel hub motor bearing performance detects technical field, concretely relates to wheel hub motor bearing data acquisition device.
Background
The hub motor bearing is applied to an automobile hub motor, is acted by radial force and axial force during operation, is an important part of the hub motor, and directly influences the operation condition of the whole motor. As the automobile hub motor is generally closer to the ground and is easy to be invaded by road stones and sewage, compared with other bearings, the automobile hub motor has worse working environment and increases the risk of bearing damage, and for a multi-wheel independently driven wheel hub motor automobile, when a certain wheel hub motor breaks down, the automobile hub motor must cause the faults such as vehicle out of control and the like, and can also cause traffic accidents and endanger life and property safety when serious, thereby having great significance for the data acquisition and monitoring of the wheel hub motor bearing.
The existing bearing monitoring generally adopts an external sensor, can not contact with a bearing in a close range, and can not obtain visual data, so that the measuring result has errors.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's not enough, provide a wheel hub motor bearing data acquisition device, the device can install data acquisition on the bearing, can measure the true effectual data of wheel hub motor bearing motion state.
The utility model discloses a solve the technical scheme that above-mentioned technical problem adopted and be: a data acquisition device for a hub motor bearing comprises an outer ring assembly, an inner ring assembly and an inner ring cover, wherein the outer ring assembly, the inner ring assembly and the inner ring cover are sequentially arranged on one side away from the bearing;
the outer ring assembly comprises an outer ring and a connecting cylinder I, one end of the connecting cylinder I is installed on the outer ring, the other end of the connecting cylinder I is installed on the outer ring of the bearing, one side, away from the connecting cylinder I, of the outer ring is provided with a plurality of installation grooves, and a magnet is installed in each installation groove; the inner ring assembly comprises an inner ring, a connecting cylinder II and a sealing assembly, a through hole is formed in the inner ring, a sensor is installed in the through hole, one end of the connecting cylinder II is installed on the inner ring, and the other end of the connecting cylinder II is installed on an inner ring of the bearing;
the sealing assembly is arranged on one side, far away from the connecting cylinder II, of the inner ring, the sealing assembly comprises a sealing ring I and a sealing ring II, the sealing ring I is arranged on the outer peripheral surface of the inner ring, the sealing ring II is arranged on the outer peripheral surface of the outer ring of the inner ring, the inner ring cover is arranged on the sealing assembly, and an annular cavity is formed among the inner ring cover, the sealing ring I, the sealing ring II and the inner ring.
Furthermore, an inner thread is arranged on the inner side of an outer ring of the bearing, an outer thread is arranged on the outer side of an inner ring of the bearing, the connecting cylinder I is in threaded connection with the inner side of the outer ring of the bearing, and the connecting cylinder II is in threaded connection with the outer side of the inner ring of the bearing.
Furthermore, the plurality of mounting grooves are uniformly distributed on the circumferential surface of the outer ring by taking the ring center of the outer ring as the circle center.
Furthermore, the diameter of the connecting cylinder I is larger than the inner diameter of the outer ring, and the ring center of the outer ring is located on the central axis of the connecting cylinder I.
Furthermore, the diameter of the connecting cylinder II is larger than the inner diameter of the inner ring, and the ring center of the inner ring is located on the central axis of the connecting cylinder II.
Furthermore, sealing washer I and sealing washer II are the cylinder, the central axis coincidence of sealing washer I and sealing washer II, and the ring center of inner circle ring lies in the central axis of sealing washer I.
Furthermore, a plurality of threaded openings are formed in one ends, far away from the inner ring, of the sealing rings I and II, and the inner ring cover is installed on the sealing rings I and II through the threaded openings.
Furthermore, one side of the inner ring cover, which is far away from the sealing ring I and the sealing ring II, is provided with a bolt column.
Furthermore, a threading opening is formed in the inner ring cover.
The utility model has the advantages that the distance between the inner ring and the outer ring can be adjusted by the fastening degree of the inner ring and the bearing inner ring, the adjusting clearance can replace the original bearing sealing ring, and the lubricating grease in the bearing is prevented from seeping out; the device can install data acquisition on the bearing, can measure the rotational speed, temperature, the vibration data of wheel hub motor bearing. The data acquisition device is directly connected with the bearing through threads, so that the temperature, vibration and rotating speed sensor probe can be directly contacted with the bearing to acquire the truest and most effective data.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic diagram of the explosion structure of the present invention;
fig. 3 is a schematic structural view of the outer ring assembly of the present invention;
fig. 4 is a schematic structural view of the inner race assembly of the present invention;
FIG. 5 is a schematic view of the structure of FIG. 4 from another angle;
fig. 6 is a schematic structural view of the inner ring cover of the present invention;
the labels in the figure are: 1. bearing, 101, internal thread, 102, external screw thread, 2, outer lane ring, 201, mounting groove, 202, connecting cylinder I, 3, inner ring, 301, sealing washer I, 302, sealing washer II, 303, screw thread mouth, 304, connecting cylinder II, 305, through-hole, 4, inner ring lid, 401, threading mouth, 402, bolt post.
Detailed Description
The embodiments of the present invention will be described in detail with reference to the accompanying drawings, and the present embodiment is based on the technical solution of the present invention and provides a detailed implementation manner and a specific operation process, but the scope of the present invention is not limited to the following embodiments.
According to the attached drawings, the data acquisition device for the hub motor bearing comprises an outer ring assembly, an inner ring assembly and an inner ring cover 4, wherein the outer ring assembly, the inner ring assembly and the inner ring cover 4 are sequentially arranged on one side away from the bearing 1, the outer ring assembly is arranged on the outer ring of the bearing 1, the inner ring assembly is arranged on the inner ring of the bearing 1, and the inner ring cover 4 is arranged on the inner ring assembly;
the outer ring assembly comprises an outer ring 2 and a connecting cylinder I202, one end of the connecting cylinder I202 is installed on the outer ring 2, the other end of the connecting cylinder I202 is installed on the outer ring of the bearing 1, the diameter of the connecting cylinder I202 is larger than the inner diameter of the outer ring 2, and the ring center of the outer ring 2 is located on the central axis of the connecting cylinder I202; an internal thread 101 is arranged on the inner side of an outer ring of the bearing 1, an external thread 102 is arranged on the outer side of an inner ring of the bearing 1, a connecting cylinder I202 is in threaded connection with the inner side of the outer ring of the bearing 1, and a connecting cylinder II 304 is in threaded connection with the outer side of the inner ring of the bearing 1;
a plurality of mounting grooves 201 are formed in one side, away from the connecting cylinder I202, of the outer ring 2, and a magnet is mounted in each mounting groove 201; the installation grooves 201 are uniformly distributed on the circumferential surface of the outer ring 2 by taking the ring center of the outer ring 2 as the circle center, the number of the installation grooves 201 is 4, the installation grooves are cylindrical, strong magnets are embedded in the installation grooves 201, and the magnets are adhered to the wall of the installation grooves 201 through metal glue;
the inner ring assembly comprises an inner ring 3, a connecting cylinder II 304 and a sealing assembly, a through hole 305 is formed in the inner ring 3, and a sensor is arranged in the through hole 305 and is a Hall sensor; the through hole 305 is a square hole, and is arranged to enable the Hall sensor probe and the magnet on the inner ring to react in a short distance; when the hub motor bearing works, the outer ring rotates, the inner ring is static, the Hall sensor needs to be arranged on the static inner ring, the magnet is arranged on the rotating outer ring, and the strong magnet in the installation groove 201 reacts with the Hall sensor arranged on the inner ring to measure the rotating speed of the bearing;
one end of the connecting cylinder II 304 is mounted on the inner ring 3, the other end of the connecting cylinder II 304 is mounted on the inner ring of the bearing 1, the diameter of the connecting cylinder II 304 is larger than the inner diameter of the inner ring 3, and the ring center of the inner ring 3 is located on the central axis of the connecting cylinder II 304;
the sealing assembly is arranged on one side, away from the connecting cylinder II 304, of the inner ring 3, and comprises a sealing ring I301 and a sealing ring II 302, the sealing ring I301 is arranged on the outer peripheral surface of the inner ring 3, the sealing ring II 302 is arranged on the outer peripheral surface of the outer ring of the inner ring 3, the inner ring cover 4 is arranged on the sealing assembly, bolt columns 402 are arranged on one side, away from the sealing ring I301 and the sealing ring II 302, of the inner ring cover 4, the number of the bolt columns 402 is 4 and used for installing and fixing a circuit board, and a threading opening 401 is formed in the inner ring cover 4 and can enable a cable to pass through the threading opening; an annular relatively sealed space is defined by the inner ring cover 4, the sealing ring I301, the sealing ring II 302 and the inner ring 3, and components such as a circuit board and the like are arranged in the annular cavity.
The sealing ring I301 and the sealing ring II 302 are cylindrical, the central axes of the sealing ring I301 and the sealing ring II 302 are overlapped, the center of the inner ring 3 is located on the central axis of the sealing ring I301, one ends, far away from the inner ring 3, of the sealing ring I301 and the sealing ring II 302 are provided with a plurality of threaded ports 303, the sealing ring I301 and the sealing ring II 302 are respectively provided with 4 threaded ports, and threaded holes with the number corresponding to that of the threaded ports on the sealing ring I301 and the sealing ring II 302 are formed in the inner ring cover, so that the purpose of being installed on the sealing ring I301 and the sealing ring II 302 is achieved; the ring center of the inner ring cover 4, the ring center of the outer ring 2 and the ring center of the inner ring 3 are located on the same straight line, and the inner ring cover 4 is installed on the sealing ring I301 and the sealing ring II 302 through the threaded opening 303.
After the data acquisition device is fixedly arranged on the bearing through threads, the inner ring is not in contact with the outer ring, the distance between the inner ring and the outer ring can be adjusted through the fastening degree of the inner ring and the bearing inner ring, and the original bearing sealing ring can be replaced by adjusting the gap, so that lubricating grease in the bearing is prevented from seeping; the internal circuit of the data acquisition device is fixedly arranged on the bolt column 402 of the inner ring cover 4 in the figure 6 through bolts, the sensor probe is directly welded on the circuit board, and various sensors such as a temperature sensor and a vibration sensor can be added according to different requirements.
After the hub motor is started, the circuit board inside the data acquisition device and the sensor start to work, the sensor acquires bearing operation data and transmits the bearing operation data to the vehicle-mounted computer through the data transmission cable, and the vehicle-mounted computer provides energy for the data acquisition device at the same time. The vehicle-mounted computer terminal display screen can display the data returned by the data acquisition device in real time, and analyze the running state of the bearing according to the data to determine whether maintenance is needed.
The device can install data acquisition on the bearing, can measure the rotational speed, temperature, the vibration data of wheel hub motor bearing. The data acquisition device is directly connected with the bearing through threads, so that the temperature, vibration and rotating speed sensor probe can be directly contacted with the bearing to acquire the truest and most effective data.
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