CN210397009U

CN210397009U - Supercharging energy-saving vacuum machine for IMR process

Info

Publication number: CN210397009U
Application number: CN201920379082.3U
Authority: CN
Inventors: 乔凡
Original assignee: Dongguan Imr Technology Co ltd
Current assignee: Alma Technology Co.,Ltd.
Priority date: 2019-03-22
Filing date: 2019-03-22
Publication date: 2020-04-24
Anticipated expiration: 2029-03-22

Abstract

The utility model discloses a pressure boost energy-conserving vacuum machine for IMR technology, including the gas holder, the gas holder lower extreme is provided with the frame, the gas holder upper end is provided with the brace table, the up end of brace table is provided with the pump body, the support frame is installed to the side of brace table, the support frame facial make-up is equipped with control mechanism, the tip of brace table is provided with electrically controlled device, it is manual through electrically controlled device independent control, automatic mode can alternate at any time, the size that opens and shuts of PLC controller restriction control mechanism's valve, can the effective control vacuum take-out speed, it is more energy-conserving to set for the control pump gas, the first trachea of frame cooperation of removal, a vacuum system of two IMR technology production shares can be realized simultaneously to the second trachea, thereby the processing.

Description

Supercharging energy-saving vacuum machine for IMR process

Technical Field

The utility model relates to a vacuum machine technical field specifically is an IMR technology is with energy-conserving vacuum machine of pressure boost.

Background

The vacuum pumping device used in the existing IMR process production is an electromagnetic valve controlled vacuum generator, compressed air is connected with the electromagnetic valve in series and connected to the vacuum generator, the vacuum generator is used for converting into pumping air, so that air in a mold cavity is pumped out, a vacuum state is formed in the mold cavity, and an IMR transfer foil is sucked on the mold cavity. The existing vacuum generator is unstable, electric energy loss is caused because the air compressor needs to continuously operate due to long-time air suction, and each IMR process device needs to be fixedly provided with a set of vacuum device, so that unnecessary loss is caused.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an IMR is energy-conserving vacuum machine of pressure boost for technology to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a pressure boost energy-conserving vacuum machine for IMR technology, includes the gas holder, the gas holder lower extreme is provided with the frame, the gas holder upper end is provided with a supporting bench, the up end of supporting bench is provided with the pump body, the support frame is installed to the side of supporting bench, the support frame facial make-up is equipped with control mechanism, the tip of supporting bench is provided with electrically controlled device.

Preferably, the lower end of the machine base is provided with universal wheels, and the side end of the machine base is provided with a pushing handle.

Preferably, the pump body is connected with the air storage tank through a second pipeline.

Preferably, the control mechanism comprises a first air pipe, a first air valve switch is mounted on the first air pipe, and a first electromagnetic valve is arranged at the side end of the first air valve switch.

Preferably, the control mechanism further comprises a second air pipe, a second air valve switch is mounted on the second air pipe, and a second electromagnetic valve is arranged at the side end of the second air valve switch.

Preferably, the control mechanism further comprises a first pipeline, and the first air pipe and the second air pipe are connected to the first pipeline in an open row.

Preferably, the electric control device comprises an electric cabinet, a PLC is arranged on the end face of the electric cabinet, a start button is arranged at the lower end of the PLC, a mode switch is arranged at the side end of the start button, and a stop button is arranged at the lower end of the start button.

Compared with the prior art, the beneficial effects of the utility model are that: the manual mode and the automatic mode can be changed at any time under independent control of the electric control device, the PLC limits the opening and closing size of the valve of the control mechanism, the vacuum pumping speed can be effectively controlled, more energy-saving control pumping is set, and the movable base is matched with the first air pipe and the second air pipe to simultaneously realize that two IMR processes share one vacuum system, so that the processing cost is reduced, and unnecessary loss is avoided.

Drawings

Fig. 1 is a front view of the present invention;

fig. 2 is a perspective view of the present invention;

fig. 3 is a control mechanism diagram of the present invention.

In the figure: 1-an air storage tank, 2-a machine base, 21-a universal wheel, 22-a pushing handle, 3-a supporting table, 4-a pump body, 5-a supporting frame, 6-a control mechanism, 61-a first air pipe, 62-a first air valve switch, 63-a first electromagnetic valve, 64-a second air pipe, 65-a second air valve switch, 66-a second electromagnetic valve, 7-an electric control device, 71-an electric cabinet, 72-a PLC (programmable logic controller), 73-a starting button, 74-a mode switch, 75-a stopping button, 8-a second pipeline and 9-a first pipeline.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: as shown in fig. 1 and 2, the supercharging energy-saving vacuum machine for the IMR process comprises a gas storage tank 1, a machine base 2 is arranged at the lower end of the gas storage tank 1, a support table 3 is arranged at the upper end of the gas storage tank 1, a pump body 4 is arranged on the upper end surface of the support table 3, a support frame 5 is installed at the side end of the support table 3, a control mechanism 6 is installed on the support frame 5, an electric control device 7 is arranged at the end part of the support table 3, and the structure of the whole equipment is further.

As shown in FIG. 1, the lower end of the machine base 2 is provided with universal wheels 21, and the side end of the machine base 2 is provided with a push handle 22, so that the movement of the whole equipment is facilitated.

In addition, the pump body 4 is connected with the gas storage tank 1 through a second pipeline 8, so that complete gas is pumped out to form a vacuum system.

As shown in fig. 3, the control mechanism 6 includes a first air pipe 61, a first air valve switch 62 is installed on the first air pipe 61, a first electromagnetic valve 63 is disposed at a side end of the first air valve switch 62, the control mechanism 6 further includes a second air pipe 64, a second air valve switch 65 is installed on the second air pipe 64, a second electromagnetic valve 66 is disposed at a side end of the second air valve switch 65, the control mechanism 6 further includes a first pipeline 9, the first air pipe 61 and the second air pipe 64 are connected in parallel on the first pipeline 9, the double-valve system can simultaneously realize that two IMR processes share one vacuum system, and a communicating air storage tank 1 of the first pipeline 9 cooperates with the second pipeline 8 to form a complete air pumping-out vacuum system.

As shown in fig. 2, the electric control device 7 includes an electric cabinet 71, a PLC controller 72 is disposed on an end surface of the electric cabinet 71, a start button 73 is disposed at a lower end of the PLC controller 72, a mode switch 74 is disposed at a side end of the start button 73, and a stop button 75 is disposed at a lower end of the start button 73, so that the structure is simplified and the operation is facilitated.

Compared with the existing electromagnetic valve control vacuum generator, the electric control device 7 can realize automatic and manual modes, when the air pressure in the air storage tank 1 is lower than 60 percent, the PLC 72 controls the pump body 4 to start to pump air into the tank, when the pressure reaches 90 percent, the pump body 4 can automatically stop working, so as to save electricity and provide stable vacuum pressure, the air storage tank 1 is respectively connected with a first electromagnetic valve 63 and a second electromagnetic valve 66 which are independent through a first pipeline 9, all the electromagnetic valves are provided with an air valve switch and an air pipe connected with a mould, the air valves of the electromagnetic valves are opened when a PLC controller gives out signals of one of the electromagnetic valves in an automatic mode, a high vacuum degree is formed, air in a mould cavity is quickly pumped out to form vacuum, the movable machine base 2 can be matched with the first air pipe 61 and the second air pipe 64 to simultaneously realize that two IMR processes can share one vacuum system.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a pressure boost energy-conserving vacuum machine for IMR technology, includes gas holder (1), its characterized in that: the pump is characterized in that a machine base (2) is arranged at the lower end of the gas storage tank (1), a supporting table (3) is arranged at the upper end of the gas storage tank (1), a pump body (4) is arranged on the upper end face of the supporting table (3), a supporting frame (5) is installed at the side end of the supporting table (3), a control mechanism (6) is arranged on the supporting frame (5), and an electric control device (7) is arranged at the end part of the supporting table (3).

2. The pressurized energy-saving vacuum machine for the IMR process as claimed in claim 1, wherein: the lower end of the machine base (2) is provided with universal wheels (21), and the side end of the machine base (2) is provided with a pushing handle (22).

3. The pressurized energy-saving vacuum machine for the IMR process as claimed in claim 1, wherein: the pump body (4) is connected with the air storage tank (1) through a second pipeline (8).

4. The pressurized energy-saving vacuum machine for the IMR process as claimed in claim 1, wherein: the control mechanism (6) comprises a first air pipe (61), a first air valve switch (62) is installed on the first air pipe (61), and a first electromagnetic valve (63) is arranged at the side end of the first air valve switch (62).

5. The pressurized energy-saving vacuum machine for the IMR process as claimed in claim 1, wherein: the control mechanism (6) further comprises a second air pipe (64), a second air valve switch (65) is installed on the second air pipe (64), and a second electromagnetic valve (66) is arranged at the side end of the second air valve switch (65).

6. The pressurized energy-saving vacuum machine for the IMR process as claimed in claim 4 or 5, wherein: the control mechanism (6) further comprises a first pipeline (9), and the first air pipe (61) and the second air pipe (64) are connected to the first pipeline (9) in parallel.

7. The pressurized energy-saving vacuum machine for the IMR process as claimed in claim 1, wherein: the electric control device (7) comprises an electric cabinet (71), a PLC (programmable logic controller) (72) is arranged on the end face of the electric cabinet (71), a starting button (73) is arranged at the lower end of the PLC (72), a mode switch (74) is arranged at the side end of the starting button (73), and a stopping button (75) is arranged at the lower end of the starting button (73).