CN210387470U - Novel aluminum alloy shell pouring forming die - Google Patents

Novel aluminum alloy shell pouring forming die Download PDF

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Publication number
CN210387470U
CN210387470U CN201920786503.4U CN201920786503U CN210387470U CN 210387470 U CN210387470 U CN 210387470U CN 201920786503 U CN201920786503 U CN 201920786503U CN 210387470 U CN210387470 U CN 210387470U
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CN
China
Prior art keywords
aluminum alloy
alloy shell
lock
frame
pouring
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Expired - Fee Related
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CN201920786503.4U
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Chinese (zh)
Inventor
周桂宏
周昊
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Nantong Jinli Machinery Manufacturing Co Ltd
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Nantong Jinli Machinery Manufacturing Co Ltd
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Priority to CN201920786503.4U priority Critical patent/CN210387470U/en
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Abstract

The utility model belongs to the technical field of pour forming die, especially, be a novel forming die is pour to aluminum alloy shell, including frame, first lock half-die and second lock half-die, the frame is cube frame, a pair of base, two are installed to the bottom surface symmetry of frame a pair of first pivot and the second pivot that is parallel to each other through bearing movable mounting between the base, a pair of first arc arm that is parallel to each other is installed to the middle part symmetry of first pivot. The utility model discloses a set up a pair of first lock half module and the second lock half module that opens and shuts mutually, first lock half module and second lock half module are parted, the lock operation under the drive of deciliter cylinder and bilateral rack, cooperate with the good centre form of pouring of adjusting the size when parteing, then the lock carries out aluminum alloy shell and pours, pour and finish the back and part through deciliter cylinder and bilateral rack once more, easy and simple to handle, positioning accuracy is high, pour of high quality.

Description

Novel aluminum alloy shell pouring forming die
Technical Field
The utility model relates to a pour forming die technical field, specifically be a novel forming die is pour to aluminum alloy shell.
Background
The early casting method of plastic processing is that under normal pressure, liquid monomer or prepolymer is injected into mould, and polymerized and solidified into product with same shape as mould cavity, and then the product is formed by using casting method at the beginning of 20 century, and in the middle of 30 years, the prepolymer of methyl methacrylate is cast into organic glass, and in the second world war period of polymethyl methacrylate, the unsaturated polyester cast product is developed, and then the epoxy resin cast product is used, and the casting forming process generally has no pressure, and has no high strength requirement for equipment and mould, and has less size limitation to product, and its internal stress is also low in product, so that its production investment is less, and can be used for making large-scale product with good performance, but its production period is longer, and after the forming process it has need of mechanical processing, and on the basis of traditional casting, the processes of pouring, insert casting and pressure casting are derived, The casting method comprises the methods of spin casting and centrifugal casting, wherein the casting comprises pressure casting and vacuum casting of a die casting machine, low-pressure casting, centrifugal casting and the like, and the casting processes are the most commonly used casting process and the relatively lowest cost in the nonferrous metal casting at present.
The existing aluminum alloy shell casting mold has the following problems:
1. when the aluminum alloy shell is poured, the outer die and the inner die are difficult to accurately position, so that the wall thickness is not uniform when the aluminum alloy shell is poured, and the quality cannot meet the set requirement;
2. the aluminum alloy shell is difficult to demold after being poured, and needs to be taken out with other tools, so that the time and the labor are wasted, and the poured aluminum alloy shell is easily damaged.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Not enough to prior art, the utility model provides a novel forming die is pour to aluminum alloy casing has solved among the prior art when aluminum alloy casing pours that the wall thickness is inhomogeneous and the inconvenient problem of demolding.
(II) technical scheme
In order to achieve the above object, the utility model provides a following technical scheme: a novel aluminum alloy shell pouring forming die comprises a frame, a first buckling half die and a second buckling half die, wherein the frame is a cubic frame, a pair of bases are symmetrically arranged on the bottom surface of the frame, a pair of first rotating shaft and a second rotating shaft which are parallel to each other are movably arranged between the two bases through a bearing, a pair of first arc arms which are parallel to each other are symmetrically arranged in the middle of the first rotating shaft, a pair of second arc arms which are parallel to each other are symmetrically arranged in the middle of the second rotating shaft, the two first arc arms are movably connected with the first buckling half die through a pin shaft, the two second arc arms are movably connected with the second buckling half die through a pin shaft, a first linkage gear is installed at one end of the first rotating shaft in series, a second linkage gear is installed at one end of the second rotating shaft in series, and a separation-combination cylinder is fixedly installed on one side of the top end of, the telescopic shaft of the split cylinder is connected with a double-sided rack, and the double-sided rack is meshed with the first linkage gear and the second linkage gear through the insections on two sides of the double-sided rack.
As a preferred technical scheme of the utility model, the middle part fixed mounting on frame top has centre form telescopic cylinder, centre form telescopic cylinder's bottom is connected with through adjusting the pole and pours the centre form, it is located to pour the centre of centre form first lock half module and second lock half module handing-over department.
As an optimal technical scheme of the utility model, the opposite side fixed mounting on frame top has the cylinder of pouring, the bottom fixedly connected with who pours the cylinder pours the cup, one side of pouring the cup is equipped with the touching valve, the atress handle of touching valve is located the center of first lock half module and second lock half module handing-over department.
As an optimal technical scheme of the utility model, the mid-mounting of frame bottom has the conveyer belt, the conveyer belt is located first lock half mould with the bottom of second lock half mould handing-over department.
As an optimal technical scheme of the utility model, first lock half module with the second lock half module all includes a mounting plate, there is the shell half module one side of mounting plate through the fix with screw.
As a preferred technical scheme of the utility model, the high-pressure gas station is installed to one side of frame, install the solenoid valve on the high-pressure gas station, the high-pressure gas station passes through the solenoid valve is turn-on connection respectively the deciliter cylinder centre form telescopic cylinder with pour the cylinder, first lock half with all be equipped with the gas pocket on the second lock half, high-pressure gas circuit is connected to the gas pocket.
As a preferred technical scheme of the utility model, controller and relay are installed on the top of frame one side, the controller passes through relay electric connection in proper order the high-pressure gas station deciliter cylinder centre form telescopic cylinder pour the cylinder with the conveyer belt.
(III) advantageous effects
Compared with the prior art, the utility model provides a novel forming die is pour to aluminum alloy shell possesses following beneficial effect:
1. this novel forming die is pour to aluminum alloy shell sets up a pair of first lock half module and the second lock half module that opens and shuts mutually, first lock half module and second lock half module divide under the drive of deciliter cylinder and bilateral rack, the lock operation, cooperate with the centre form of pouring of adjusting good size when separately, then the lock carries out aluminum alloy shell and pours, pour and finish the back and separate through deciliter cylinder and bilateral rack once more, easy and simple to handle, positioning accuracy is high, pour of high qualityly.
2. This novel forming die is pour to aluminum alloy shell through set up high-pressure air vent on first lock half module and second lock half module, and highly-compressed air blows to the aluminum alloy shell who pours through the second air vent, and first can be to its cooling, and the convenient demolding of second does not need the use tools will take out by aluminum alloy shell, can not lead to the fact the damage to the aluminum alloy shell who pours.
Drawings
FIG. 1 is a schematic view of the subjective structure of the present invention;
FIG. 2 is a schematic side sectional view of the present invention;
FIG. 3 is a schematic view of the structure of the present invention;
fig. 4 is a schematic view of the structure of the buckling half module of the present invention.
In the figure: 1. a frame; 2. a base; 3. a first rotating shaft; 4. a second rotating shaft; 5. a first arcuate arm; 6. a second arcuate arm; 7. a first buckle half-mold; 8. a second buckling half-mold; 9. a first linkage gear; 10. a second linkage gear; 11. a separating and combining cylinder; 12. a bilateral rack; 13. an inner mold telescopic cylinder; 14. adjusting a rod; 15. pouring an internal mold; 16. casting a cylinder; 17. pouring a mouth; 18. touching the valve; 19. a conveyor belt; 20. mounting a bottom plate; 21. an outer mold; 22. a high pressure gas station; 23. an electromagnetic valve; 24. a controller; 25. a relay.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
Referring to fig. 1-4, the present invention provides the following technical solutions: a novel aluminum alloy shell pouring forming die comprises a frame 1, a first buckling half die 7 and a second buckling half die 8, wherein the frame 1 is a cubic frame, a pair of bases 2 are symmetrically installed on the bottom surface of the frame 1, a pair of first rotating shaft 3 and a second rotating shaft 4 which are parallel to each other are movably installed between the two bases 2 through a bearing, a pair of first arc-shaped arms 5 which are parallel to each other are symmetrically installed in the middle of the first rotating shaft 3, a pair of second arc-shaped arms 6 which are parallel to each other are symmetrically installed in the middle of the second rotating shaft 4, the two first arc-shaped arms 5 are movably connected with the first buckling half die 7 through a pin shaft, the two second arc-shaped arms 6 are movably connected with the second buckling half die 8 through a pin shaft, a first linkage gear 9 is installed at one end of the first rotating shaft 3 in series, a second linkage gear 10 is installed at one end of the second rotating shaft 4 in series, the expansion shaft of the deciliter cylinder 11 is connected with a double-sided rack 12, and the double-sided rack 12 is meshed with the first linkage gear 9 and the second linkage gear 10 simultaneously through the insections on two sides of the double-sided rack.
In this embodiment, the dividing and combining cylinder 11 is engaged with the bilateral rack 12 and drives the first linkage gear 9 and the second linkage gear 10 to deflect, the first linkage gear 9 and the second linkage gear 10 respectively drive the first arc-shaped arm 5 and the second arc-shaped arm 6 to swing relatively through the first rotating shaft 3 and the second rotating shaft 4, the first arc-shaped arm 5 and the second arc-shaped arm 6 respectively clamp the first buckling half mold 7 and the second buckling half mold 8 to buckle or open with each other, a complete pouring outer mold is formed after buckling, and in an open state, a worker can take out a poured and formed product conveniently.
Specifically, the middle part fixed mounting on frame 1 top has centre form telescopic cylinder 13, and centre form telescopic cylinder 13's bottom is connected with through adjusting pole 14 and pours centre form 15, pours centre form 15 and is located the center of first lock half module 7 and the 8 handing-over departments of second lock half module.
In this embodiment, when the first buckling half module 7 and the second buckling half module 8 are in an open state, the inner mold telescopic cylinder 13 extends downward, the pouring inner mold 15 is placed in the middle position of the first buckling half module 7 and the second buckling half module 8, and then the splitting and combining cylinder 11 drives the first buckling half module 7 and the second buckling half module 8 to be buckled through the bilateral rack 12, so that an aluminum alloy shell pouring module is formed, preparation is prepared for pouring an aluminum alloy shell, wherein the adjusting rod 14 is used for adjusting the height and the angle of the pouring inner mold 15, so that the adjusting rod is matched with the first buckling half module 7 and the second buckling half module 8, and accurate pouring is achieved.
Specifically, a pouring cylinder 16 is fixedly mounted on the other side of the top end of the frame 1, a pouring cup 17 is fixedly connected to the bottom end of the pouring cylinder 16, a touch valve 18 is arranged on one side of the pouring cup 17, and a stressed handle of the touch valve 18 is located in the center of the joint of the first buckling half mold 7 and the second buckling half mold 8.
In this embodiment, pour cylinder 16 and stretch out downwards, drive and pour cup 17 and touch valve 18 and to the lock become to pour the mould removal of module for the aluminum alloy casing to the aluminum alloy casing, when removing to the aluminum alloy casing and pour the module top after, pour cup 17 and aim at the mouth of pouring of aluminum alloy casing pouring module, touch valve 18 touches the top surface that the aluminum alloy casing poured the module under pressure simultaneously, opens and pours cup 17, pours the aluminum alloy melt among the cup 17 and gets into the aluminum alloy casing and pour in the module.
Specifically, a conveyor belt 19 is installed in the middle of the bottom end of the frame 1, and the conveyor belt 19 is located at the bottom end of the joint of the first half buckling mold 7 and the second half buckling mold 8.
In this embodiment, after an aluminum alloy shell product is poured, the opening and closing cylinder 11 reversely drives the first linkage gear 9 and the second linkage gear 10 to deflect through the bilateral rack 12, at this time, the first buckling half module 7 and the second buckling half module 8 are separated, and the poured aluminum alloy shell falls onto the conveyor belt 19 and is conveyed out by the conveyor belt 19, so that a pouring process is realized.
Specifically, the first half-closing mold 7 and the second half-closing mold 8 each include a mounting base plate 20, and a housing half-mold 21 is fixed to one side of the mounting base plate 20 by screws.
In this embodiment, the outer shell half-mold 21 is selected according to the shape and volume of the aluminum alloy shell to be poured, and is matched with the corresponding pouring inner mold 15 to pour the aluminum alloy shell with a set shape and volume.
Specifically, a high pressure gas station 22 is installed at one side of the frame 1, and an electromagnetic valve 23 is installed on the high pressure gas station 22.
In this embodiment, high-pressure gas station 22 provides highly-compressed air, high-pressure gas station 22 is through solenoid valve 23 difference turn-on connection deciliter cylinder 11, centre form telescopic cylinder 13 and pour cylinder 16, provide corresponding power for the work of three cylinder, all be equipped with the gas pocket on first lock half module 7 and the second lock half module 8, high-pressure gas circuit is connected to the gas pocket, highly-compressed air blows to the aluminum alloy housing who pours through the gas pocket on first lock half module 7 and the second lock half module 8, it is first can be to its cooling, the convenient demolding of second.
Specifically, a controller 24 and a relay 25 are mounted on the top end of one side of the frame 1.
In this embodiment, controller 24 is the PLC module, and the PLC module has a plurality of signal input port and instruction output port, and it has analysis processing module and settlement procedure to its inside, calculates the data of receiving, then exports corresponding control command according to the calculated result, and the universal application is in industry and all kinds of electrical apparatus automatic control, and controller 24 passes through relay 25 electric connection high pressure gas station 22 deciliter cylinder 11 in proper order, centre form telescopic cylinder 13, pour cylinder 16 and conveyer belt 19, controls the work of above-mentioned part respectively, realizes the utility model discloses the whole flow of pouring to the aluminum alloy housing.
The touch valve 18, the high pressure gas station 22 and the controller 24 are well-known technologies that have been disclosed and widely used in daily life in this embodiment.
The utility model discloses a theory of operation and use flow: firstly, a controller 24 instructs a split cylinder 11 to separate a first buckling half module 7 and a second buckling half module 8, then the controller 24 instructs an inner module telescopic cylinder 13 to extend out of a pouring inner module 15 with a regulated specific position, then the split cylinder 11 buckles the first buckling half module 7 and the second buckling half module 8, the first buckling half module 7, the second buckling half module 8 and the pouring inner module 15 form an aluminum alloy shell pouring module, at the moment, the controller 24 instructs a pouring cylinder 16 to extend downwards to drive a pouring cup 17 and a touch valve 18 to move towards a mold buckled into the aluminum alloy shell pouring module, after the mold is moved to the top end of the aluminum alloy pouring module, the pouring cup 17 is aligned with a pouring port of the aluminum alloy pouring module, the touch valve 18 touches the top surface of the aluminum alloy shell pouring module under pressure, the pouring cup 17 is opened, and molten aluminum alloy in the pouring cup 17 enters the aluminum alloy shell pouring module for pouring, after pouring is finished, the controller 24 instructs the opening and closing cylinder 11 to reversely drive the first linkage gear 9 and the second linkage gear 10 to reversely deflect through the bilateral rack 12, at the moment, the first buckling half mold 7 and the second buckling half mold 8 are separated, and then the poured aluminum alloy shell falls onto the conveyor belt 19 and is conveyed out by the conveyor belt 19, so that the pouring process is realized.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides a novel forming die is pour to aluminum alloy shell, includes frame (1), first lock half module (7) and second lock half module (8), its characterized in that: the machine frame (1) is a cubic frame, a pair of bases (2) is symmetrically installed on the bottom surface of the machine frame (1), a pair of first rotating shaft (3) and a second rotating shaft (4) which are parallel to each other are movably installed between the two bases (2) through bearings, a pair of first arc-shaped arms (5) which are parallel to each other are symmetrically installed in the middle of the first rotating shaft (3), a pair of second arc-shaped arms (6) which are parallel to each other are symmetrically installed in the middle of the second rotating shaft (4), the two first arc-shaped arms (5) are movably connected with the first buckling half mold (7) through pin shafts, the two second arc-shaped arms (6) are movably connected with the second buckling half mold (8) through pin shafts, a first linkage gear (9) is installed at one end of the first rotating shaft (3) in series, a second linkage gear (10) is installed at one end of the second rotating shaft (4, one side of the top end of the rack (1) is fixedly provided with a split cylinder (11), a telescopic shaft of the split cylinder (11) is connected with a double-sided rack (12), and the double-sided rack (12) is meshed with the first linkage gear (9) and the second linkage gear (10) through the insections on two sides of the double-sided rack.
2. The novel aluminum alloy shell casting mold according to claim 1, characterized in that: the middle part of frame (1) top fixed mounting has centre form telescopic cylinder (13), the bottom of centre form telescopic cylinder (13) is connected with through adjusting pole (14) and pours centre form (15), it is located to pour centre form (15) first lock half module (7) and the center of second lock half module (8) handing-over department.
3. The novel aluminum alloy shell casting mold according to claim 1, characterized in that: the device is characterized in that a pouring cylinder (16) is fixedly mounted on the other side of the top end of the rack (1), a pouring cup (17) is fixedly connected to the bottom end of the pouring cylinder (16), a touch valve (18) is arranged on one side of the pouring cup (17), and a stressed handle of the touch valve (18) is located in the center of the joint of the first buckling half mold (7) and the second buckling half mold (8).
4. The novel aluminum alloy shell casting mold according to claim 1, characterized in that: the middle part of frame (1) bottom installs conveyer belt (19), conveyer belt (19) are located first lock half mould (7) with the bottom of second lock half mould (8) handing-over department.
5. The novel aluminum alloy shell casting mold according to claim 1, characterized in that: the first buckling half mold (7) and the second buckling half mold (8) both comprise an installation bottom plate (20), and a shell half mold (21) is fixed on one side of the installation bottom plate (20) through screws.
6. The novel aluminum alloy shell casting mold according to claim 1, characterized in that: a high-pressure gas station (22) is installed on one side of the rack (1), and an electromagnetic valve (23) is installed on the high-pressure gas station (22).
7. The novel aluminum alloy shell casting mold according to claim 1, characterized in that: and a controller (24) and a relay (25) are installed at the top end of one side of the rack (1).
CN201920786503.4U 2019-05-28 2019-05-28 Novel aluminum alloy shell pouring forming die Expired - Fee Related CN210387470U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920786503.4U CN210387470U (en) 2019-05-28 2019-05-28 Novel aluminum alloy shell pouring forming die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920786503.4U CN210387470U (en) 2019-05-28 2019-05-28 Novel aluminum alloy shell pouring forming die

Publications (1)

Publication Number Publication Date
CN210387470U true CN210387470U (en) 2020-04-24

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Application Number Title Priority Date Filing Date
CN201920786503.4U Expired - Fee Related CN210387470U (en) 2019-05-28 2019-05-28 Novel aluminum alloy shell pouring forming die

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115319070A (en) * 2022-08-16 2022-11-11 泛凯斯特汽车零部件(江苏)有限公司 High-precision gray cast iron casting pouring speed control device and use method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115319070A (en) * 2022-08-16 2022-11-11 泛凯斯特汽车零部件(江苏)有限公司 High-precision gray cast iron casting pouring speed control device and use method thereof

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Granted publication date: 20200424