CN210386637U - High-speed sorting machine convenient to disassemble - Google Patents
High-speed sorting machine convenient to disassemble Download PDFInfo
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- CN210386637U CN210386637U CN201921092545.4U CN201921092545U CN210386637U CN 210386637 U CN210386637 U CN 210386637U CN 201921092545 U CN201921092545 U CN 201921092545U CN 210386637 U CN210386637 U CN 210386637U
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Abstract
The utility model discloses a just, tear formula high-speed sorting machine open, including straight way roller line, link up in the oblique joint roller line of straight way roller line middle part one side and locate straight way roller line and oblique joint roller line juncture and be used for the material branch of transporting on the straight way roller line to the oblique wheel branching unit of oblique joint roller line transportation, straight way roller line includes a plurality of straight way rollers of arranging along material transmission direction and interval, the oblique wheel branching unit is installed in a plurality of straight way roller below, the oblique wheel branching unit includes oblique wheel subassembly and jacking subassembly, the oblique wheel subassembly includes the collateral branch frame of two symmetrical settings, a plurality of oblique wheel installing supports, a plurality of oblique wheel driving rollers and a plurality of swiveling wheel of orientation unanimity, the jacking subassembly includes the mounting base, the bearing frame, the photoelectric sensing subassembly, the apparatus further comprises a rotating shaft, cam and jacking motor. The utility model discloses the structure is light, the modularization distributes clearly, the dismouting maintenance is convenient, the letter sorting is reliable and high-efficient.
Description
Technical Field
The utility model relates to a letter sorting conveying equipment technical field especially relates to a just, tear formula high-speed sorting machine open.
Background
In the existing assembly line sorting work, manual operation is adopted for sorting, the manual sorting mode is large in workload and low in working efficiency, automatic sorting conveying equipment is also adopted for automatic sorting, in the existing sorting equipment, some goods to be sorted are separated in a jacking mode through an air cylinder, the air cylinder is required to be specially provided with compressed air, on one hand, the cost is high, the application range is limited, on the other hand, the problems of low precision, instability, high control difficulty and frequent sorting errors are caused due to the fact that the air pressure greatly affects the air cylinder; some sorting methods adopt an electric swing arm, so that the swing arm needs to occupy a certain space of a conveying belt when being installed, and the swing arm needs to swing in a wider range and has long single-time activity time, so that the efficiency needs to be improved; in order to control the reliable rotation of the bevel wheel when the roller, the O-shaped circular belt and the bevel wheel are installed in actual application, repeated adjustment and disassembly are often needed to match the transmission relationship among the roller, the O-shaped circular belt and the bevel wheel, especially the tightness of the assembly of the O-shaped circular belt at the annular groove of the roller, and if the O-shaped circular belt and the bevel wheel cannot be matched after long-time adjustment, the whole roller needs to be replaced, so that the adaptability needs to be improved, the disassembly and assembly are not convenient enough, and the time cost is high.
Also as "a Y type bevel sorting machine for high-speed sorting" that patent document with publication No. CN109834065A discloses, in order to improve the above-mentioned defect of prior art, through set up the drive wheel that can independently install, can adjust the position in a flexible way on the drive shaft, carry out the transmission through drive wheel and O type circle area and the oblique wheel that is located on the oblique wheel subassembly of top and be connected, make the assembly at here more convenient, but the whole assembly is too heavy, and jacking drive component locates oblique wheel group below, on the one hand easily because of the wearing and tearing risk of gravity factor increase jacking drive component, on the other hand, in case jacking drive component damages, need demolish whole oblique wheel group earlier and just can make things convenient for the change of jacking drive component, consequently dismantle the maintenance and not very convenient. In addition, the oblique wheel can only keep a fixed oblique direction after being installed, if the direction needs to be changed, the oblique wheel assembly needs to be disassembled one by one, the oblique wheel assembly is installed after the direction is adjusted, and in the process of re-assembly, due to the acting force of the O-shaped circular belt and the limitation of the operation space, the re-installation of the oblique wheel assembly is not easy, the stress uniformity of the O-shaped circular belt is not easy to adjust, and the adaptive adjustment is not facilitated according to the actual environment use requirement of production line equipment; when the height state of the inclined wheel set is changed, the motor is required to switch the positive rotation and the negative rotation to enable the jacking driving roller to rotate positively and negatively, so that the jacking efficiency is required to be improved.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to above-mentioned prior art not enough, provide a light, the modularization distribute clear, dismouting maintenance is convenient, the letter sorting is reliable and the high-speed sorting machine of just tearing open formula of efficient.
In order to realize the purpose, the utility model discloses a technical scheme be:
the utility model provides a just, tear formula high-speed sorting machine open, include straight way roller line, link up in the oblique joint roller line of straight way roller line middle part one side and locate straight way roller line with oblique joint roller line juncture is used for with the material branch of transporting on the straight way roller line extremely the oblique wheel branching unit of oblique joint roller line transportation, straight way roller line includes a plurality of straight way rollers of arranging along material transmission direction and parallel and interval, the oblique wheel branching unit is installed in a plurality of straight way roller below, the oblique wheel branching unit includes:
the oblique wheel assembly comprises two side brackets which are symmetrically arranged, a plurality of oblique wheel mounting brackets, a plurality of oblique wheel driving rollers and a plurality of rotating wheels with the same orientation; the length extension direction of the side support is consistent with the linear material conveying direction of the straight roller line; the bevel wheel transmission rollers and the bevel wheel mounting bracket are distributed in a one-to-one up-down correspondence manner, and the bevel wheel transmission rollers and the bevel wheel mounting bracket are identical in number and consistent in length extension direction; a plurality of bearings are symmetrically arranged on two opposite side surfaces of the two side supports, a same supporting rod penetrates through the bearing at one end of the two side supports in the same direction, and two ends of the supporting rod are respectively used for being connected with two sides of the straight roller line; the two ends of each inclined wheel mounting bracket are respectively detachably connected to one side bracket, a plurality of through holes which vertically penetrate through the inclined wheel mounting bracket are formed in the inclined wheel mounting bracket at intervals along the length extension direction of the inclined wheel mounting bracket, a support is detachably connected to the position corresponding to each through hole, the upper end of the support is detachably connected with the rotating wheel, and the plurality of inclined wheel mounting brackets are distributed at intervals along the length extension direction of the side brackets, so that the rotating wheel on each inclined wheel mounting bracket is positioned in a gap between every two straight-way rollers; the bevel wheel transmission rollers are positioned below the bevel wheel mounting bracket, two ends of the bevel wheel transmission rollers are respectively connected with one bearing, a multi-wedge belt wheel and a plurality of driving blocks are sleeved on the bevel wheel transmission rollers, the driving blocks are connected with the rotating wheel through a circular belt, one end of each driving block is sleeved on the corresponding driving block, the other end of each driving block penetrates through the through hole and is sleeved on the corresponding rotating wheel, the number and the positions of the driving blocks correspond to those of the rotating wheels on the bevel wheel mounting bracket, which correspond to the positions of the corresponding rotating wheels, right above the bevel wheel transmission rollers, and the bevel wheel transmission rollers are in transmission connection through the multi-wedge belt wheel and the multi-wedge belt;
the jacking assembly comprises a mounting base, a bearing seat, a photoelectric sensing assembly, a rotating shaft, a cam and a jacking motor; the number of the bearing blocks is at least two, the bearing blocks are arranged on the upper surface of the mounting base at intervals and symmetrically along the length extension direction of the mounting base, the rotating shaft is sleeved with gear parts, one ends of the gear parts are arranged around the gear parts, the other ends of the gear parts penetrate through the mounting base and are connected with the jacking motor, two ends of the rotating shaft respectively penetrate through the two bearing blocks and are respectively connected with a cam, a supporting rod extending along the length extension direction of the rotating shaft is formed at the other end of the cam, a contact bearing is sleeved at the end part of the supporting rod, the highest point of the contact bearing is used for being in contact with the other end of the side bracket, the other end of the side bracket is opposite to one end of the side bracket on which the supporting rod is arranged and is used for jacking up the other end of the side, and driving the rotating wheel to rise to an upper plain noodles of which the plain noodles exceed the upper plain noodles of the straight roller line.
In the design, the whole sorting machine is divided into a straight roller line, an oblique roller line and an oblique wheel shunt, the oblique wheel shunt is divided into an oblique wheel component and a jacking component, the modularization distribution is clear, and the whole oblique wheel shunt is arranged below the straight roller, so that the space in the material transmission direction is not occupied, and the length of a material transmission line is not required to be enlarged; when one module has a problem, the module can be quickly positioned and maintained;
the oblique wheel assembly comprises a side support, a plurality of oblique wheel mounting supports, a plurality of oblique wheel transmission rollers and a plurality of rotating wheels, all the components are arranged relatively independently according to functions, the connection and the distribution are clear at a glance, the number of the components can be designed adaptively according to the actual use requirement of a production line, unnecessary configuration is reduced, and the cost is reduced; because each part is distinguished according to the function, the weight of the single part can be more light and convenient according to the function and the specific situation of the using environment, for example, the oblique wheel mounting bracket can be designed to be light and convenient compared with a side bracket; because the connection is layered and distributed clearly, the oblique wheel mounting bracket, the oblique wheel driving roller and the rotating wheel can be detached and replaced independently no matter which one of the oblique wheel mounting bracket, the oblique wheel driving roller and the rotating wheel has a problem, and therefore, the maintenance, the detachment and the installation are convenient and labor-saving;
the jacking motor of the jacking assembly does not need to switch the working state and the non-working state of the bevel wheel assembly through positive and negative operation, the rotating shaft is rotated anticlockwise or clockwise all the time, the height of one end of the cam can be changed in a reciprocating manner, and the rotation condition of the rotating shaft can be intelligently controlled through the photoelectric sensing assembly, so that the state of the bevel wheel assembly is adjusted, the state adjustment efficiency is high and reliable, and efficient sorting is facilitated; the other end of cam is formed with the bracing piece, and the tip cover of bracing piece is equipped with contact bearing, and the other end contact through contact bearing and collateral branch frame carries out the jacking, is favorable to keeping as far as possible to be ideal point contact between collateral branch frame and the contact bearing, reduces collateral branch frame and reduces the friction harm of both contact departments simultaneously because of the possibility of jacking vibration, improves life, consequently, sorts high-efficiently and reliably.
Further, the upper end of the support comprises two oppositely-arranged connecting plates, each connecting plate is provided with a first U-shaped groove and a second U-shaped groove which are provided with upward openings, the groove depth of each first U-shaped groove is larger than that of each second U-shaped groove, two ends of a wheel shaft of the rotating wheel are respectively rotatably arranged in the corresponding second U-shaped grooves, and the highest point of the rotating wheel is located above the highest point of the support. When the rotating wheel needs to be dismounted, the rotating wheel can be lifted upwards firstly and then placed in the first U-shaped groove, and the groove depth of the first U-shaped groove is larger than that of the second U-shaped groove, so that the circular belt connected to the rotating wheel and the driving block can be loosened, the rotating wheel can be dismounted easily, an extra tool is not needed, and the damage to the circular belt is small; when needs installation swiveling wheel, place the swiveling wheel in first U type groove earlier, then establish the middle groove department of swiveling wheel with the circle area cover, mention the swiveling wheel at last and place it in second U type groove and carry out corresponding spacing, the installation of completion swiveling wheel that can relax, and the circle area atress under the so mounting means also can be more even, not fragile.
Further, the support includes base and gear seat, the base can be dismantled and connect in through-hole department, the lower extreme of gear seat with the base rotates to be connected, the upper end with the connection can be dismantled to the swiveling wheel, the surface of gear seat is equipped with the external gear, and per two are adjacent all on the bevel wheel installing support external gear engagement has same hold-in range I, hold-in range I by first gear train with turn to motor synchronous drive. The intelligent adjustment of the angle of the rotating wheel is facilitated, the conveying angle required by production line materials is quickly matched, the environmental adaptability of the equipment is further improved, and the sorting efficiency is improved.
Furthermore, the first gear set comprises first gears which are positioned at one end of a gap formed between two adjacent bevel wheel mounting brackets and are meshed with the corresponding synchronous belts I, the number of the first gears is consistent with that of the synchronous belts I, and angle sensors for detecting the rotation angles of the first gears are arranged on the first gears; the first gear passes through hold-in range II with turn to the motor drive and be connected, or pass through hold-in range II and other adjacent the first gear with turn to the motor drive and connect. The rotating wheel on the oblique wheel mounting bracket can accurately, uniformly and simultaneously steer, so that accurate, stable and efficient shunting of articles is realized, and the possibility of damage to the articles caused by different steering of the rotating wheel is reduced.
Further, the base is formed with the communicating via hole of through-hole, the via hole internal excess is equipped with rolling bearing, the lower extreme of gear seat with rolling bearing's inner circle excess assembly. The rotating bearing is beneficial to convenient rotation, improves the rotation reliability, reduces the abrasion of parts and prolongs the service life.
Further, the lower end of the gear seat penetrates through the lower end face of the base and is excessively assembled with the external gear on the outer surface of the gear seat. The synchronous belt I is arranged below the bevel wheel mounting bracket, so that the synchronous belt I is protected, and the attractiveness is improved.
Furthermore, the external gear is integrally formed on the outer surface of the gear seat and is positioned above the upper end surface of the base. The outer gear integrated into one piece is located the surface of pinion stand is favorable to improving the pivoted reliability, and the outer gear forms in the top of base up end, is favorable to facilitating hold-in range I's installation and reduces that the swiveling wheel rotates and makes the change of circle area torsion angle cause the possibility of conveying the interference to hold-in range I.
Furtherly, the collateral branch frame include riser and horizontally connect in the first connection board of riser one end, the bearing is located first connection board below the riser section, the connection can be dismantled respectively at the oblique wheel installing support both ends and be in one the collateral branch frame first connection board upper surface, first connection board one end lower surface can be dismantled and be connected to collateral branch frame length extending direction stretch out be used for with the cantilever arm that the contact bearing contacted. The setting of the cantilever has reduced the direct wearing and tearing of offside support, and it is convenient to change, and the cantilever with the contact surface of contact bearing and with the design that the face all can be nimble is connected of collateral branch frame, and then can improve the stability that the jacking descends and reduce the wear rate.
Further, the oblique wheel subassembly is still including being located a plurality of the panel of oblique wheel installing support top, the connection can be dismantled respectively at the both ends of panel the both sides of straight way roller line, seted up on the panel a plurality of quantity with the same and corresponding cross round hole of swiveling wheel quantity. Is beneficial to the protection of the oblique wheel component and the improvement of the aesthetic degree.
Further, the photoelectric sensing assembly comprises a first photoelectric sensor, a second photoelectric sensor, a photoelectric sensing piece and an arched connecting support, the arched connecting support is connected to the upper surface of the mounting base, a strip-shaped hole extending along the arched shape of the arched connecting support is formed in the arched connecting support, the first photoelectric sensor and the second photoelectric sensor are detachably connected to the strip-shaped hole, the photoelectric sensing piece is sleeved on the rotating shaft, the rotating shaft penetrates through an arched door of the arched connecting support, when the rotating shaft rotates to enable the photoelectric sensing piece to correspond to the first photoelectric sensor, the lifting assembly lifts the bevel wheel assembly to a working state, when the rotating shaft rotates to enable the photoelectric sensing piece to correspond to the second photoelectric sensor, the lifting assembly lowers the bevel wheel assembly to a non-working state, the first photoelectric sensor and the second photoelectric sensor are electrically connected with the jacking motor. The state of the bevel wheel assembly can be reliably monitored, and the working intelligence is improved.
After the technical scheme is adopted, the beneficial effects of the utility model are that: the modularized sorting machine has the advantages of clear modular distribution, distinct functional levels, convenience in disassembly, assembly and maintenance, reliability and high efficiency in sorting, convenience in adjustment of the shunting direction, strong environmental adaptability and long service life.
Drawings
In order to more clearly illustrate embodiments of the present invention or the technical solutions of the prior art, the drawings are as follows:
fig. 1 is a schematic structural view of a high-speed sorting machine easy to disassemble according to embodiment 1 of the present invention;
fig. 2 is a side view of a bevel wheel assembly provided in embodiment 1 of the present invention;
fig. 3 is a side view of a roof module provided in embodiment 1 of the present invention;
fig. 4 is a schematic view of a preferred support structure provided in embodiment 2 of the present invention.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
Example 1
As shown in fig. 1, fig. 2, fig. 3, this embodiment provides a high-speed sorting machine of formula of just tearing open, including straight way roller line 1, link up in the oblique roller line 2 of 1 middle part one side of straight way roller line and locate straight way roller line 1 with 2 junctures of oblique roller line are used for with the material branch of transporting on the straight way roller line 1 extremely oblique wheel branching unit 3 of 2 transports of oblique roller line, straight way roller line 1 includes a plurality of straight way rollers 11 of arranging along material transmission direction and parallel and interval, oblique wheel branching unit 3 installs in a plurality of straight way rollers 11 below, oblique wheel branching unit 3 includes:
the oblique wheel assembly comprises two side brackets 31 which are symmetrically arranged, a plurality of oblique wheel mounting brackets 32, a plurality of oblique wheel driving rollers 33 and a plurality of rotating wheels 34 with the same orientation; the length extension direction of the side bracket 31 is consistent with the linear material conveying direction of the straight roller line 1; the bevel wheel transmission rollers 33 and the bevel wheel mounting brackets 32 are distributed in a one-to-one up-and-down correspondence manner, and are identical in number and consistent in length extension direction;
two opposite side surfaces of the two side brackets 31 are symmetrically provided with a plurality of bearings 311, the bearing 311 at one end of the two side brackets 31 in the same direction is provided with a same supporting rod 35 in a penetrating manner, two ends of the supporting rod 35 are respectively used for being connected with two sides of the straight roller line 1, and preferably two sides are two sides perpendicular to the linear material transmission direction; the two ends of each oblique wheel mounting bracket 32 are respectively detachably connected to one side bracket 31, the length extension direction of each oblique wheel mounting bracket 32 is perpendicular to the linear material transmission direction, a plurality of through holes which vertically penetrate through the oblique wheel mounting bracket 32 are formed in the oblique wheel mounting bracket 32 at intervals along the length extension direction, the through holes are preferably square holes, the diameter of each through hole is larger than that of the rotating wheel 34, a support 321 is detachably connected to the corresponding through hole, the rotating wheel 34 is detachably connected to the upper end of the support 321, preferably, in the embodiment, the support 321 comprises two independent connecting frames which are detachably connected to the two sides of each through hole through screws and nuts, the two ends of a wheel shaft of the rotating wheel 34 are respectively connected with one connecting frame, and limiting pieces are clamped at the end parts to limit the degree of freedom of the rotating wheel 34 in the length extension direction of; a plurality of the oblique wheel mounting brackets 32 are distributed at equal intervals along the length extension direction of the side bracket 31, so that the rotating wheel 34 on each oblique wheel mounting bracket 32 is positioned in a gap between every two straight rollers 11, as shown in fig. 1;
the bevel wheel driving roller 33 is positioned below the bevel wheel mounting bracket 32, two ends of the bevel wheel driving roller are respectively connected with one bearing 311, specifically, two ends of the bevel wheel driving roller are respectively inserted into two bearings 311 which are oppositely arranged on two side brackets 31, and the bevel wheel driving roller 33 is sleeved with a multi-wedge belt wheel and a plurality of driving blocks 331 which can be over-assembled; can realize the adjustment for the position of drive block 331, set up to be equipped with locking screw on the drive block 331, through screwing locking screw and bevel wheel driving roller 33 butt, lock the position of drive block 331, when needs removal adjustment position, the unscrewing locking screw can, drive block 331 is located through an pot head the drive block 331 other end passes the through-hole cover locate the circle area of swiveling wheel 34 with swiveling wheel 34 is connected, rotates as bevel wheel driving roller 33, and drive block 331 rotates in step, drives swiveling wheel 34 through the circle area and rotates, and then makes the material of swiveling wheel 34 top transmit towards swiveling wheel 34's orientation, the quantity and the position of drive block 331 and its cup joint correspond directly over bevel wheel driving roller 33 on the corresponding quantity and the position one-to-one of swiveling wheel 34, it is a plurality of connect through polywedge pulley and polywedge belt transmission between the bevel wheel driving roller 33, that is, two multi-wedge belt wheels are driven by a multi-wedge belt, the multi-wedge belt wheel positioned at the side is connected with a rotating motor by the multi-wedge belt, and further a motive power for rotating the rotating wheel 34 is introduced;
the lifting component comprises a mounting base 361, a bearing seat 362, a photoelectric sensing component 363, a rotating shaft 364, a cam 365 and a lifting motor 367; the number of the bearing seats 362 is at least two, the bearing seats are arranged on the upper surface of the installation base 361 at intervals along the length extension direction of the installation base 361 and are symmetrically arranged on the upper surface of the installation base 361, the rotating shaft 364 is sleeved with gear parts, one end of each gear part is arranged around the gear part, the other end of each gear part penetrates through the installation base 361 and is connected with the jacking motor 367 by winding a chain arranged on the jacking motor 367, the jacking motor 367 is connected to the lower surface of the installation base 361, and two ends of the installation base 361 can be connected to two sides of; the two ends of the rotating shaft 364 respectively penetrate out of the two bearing seats 362 and are respectively connected with a cam 365, the other end of the cam 365 is provided with a supporting rod 3651 extending along the length extending direction of the rotating shaft 364, the end part of the supporting rod 3651 is sleeved with a contact bearing 3652, the highest point of the contact bearing 3652 is used for contacting with the other end of the side bracket 31, the other end of the side bracket 31 is opposite to one end of the side bracket 31 on which the supporting rod 35 is installed and is used for jacking up the other end of the side bracket 31, so that the side bracket 31 rotates around the supporting rod 35 to drive the rotating wheel 34 to ascend to the upper plane section of the rotating wheel 34 exceeding the upper plane section of the straight roller line 1, the rotating wheel 34 can also be driven to descend along with the rotation of the cam 365, and the switching between the working state and the non-working state is realized, and due to, the contact surface of the contact bearing 3652 and the other end of the side bracket 31 is kept consistent, which is beneficial to ensuring the lifting stability.
In the design, the whole sorting machine is divided into a straight roller line 1, an oblique roller line 2 and an oblique wheel shunt 3, the oblique wheel shunt 3 is divided into an oblique wheel component and a jacking component, the modularization distribution is clear, and the whole oblique wheel shunt 3 is arranged below a straight roller 11, so that the space in the material transmission direction is not occupied, and the length of a material transmission line does not need to be enlarged; when one module has a problem, the module can be quickly positioned and maintained;
the oblique wheel assembly comprises a side bracket 31, a plurality of oblique wheel mounting brackets 32, a plurality of oblique wheel driving rollers 33 and a plurality of rotating wheels 34, all the components are arranged relatively independently according to functions, the connection and the distribution are clear at a glance, the number of the components can be designed adaptively according to the actual use requirement of a production line, unnecessary configuration is reduced, and the cost is reduced; since the components are distinguished according to functions, the weight of the single component can be set more easily according to the function and the specific situation of the use environment, for example, the oblique wheel mounting bracket 32 can be designed to be appropriately lighter than the side bracket 31; because the connection is layered and distributed clearly, the oblique wheel mounting bracket 32, the oblique wheel driving roller 33 and the rotating wheel 34 can be detached and replaced independently no matter which one has a problem, so the maintenance, the detachment and the installation are convenient and labor-saving;
the jacking motor 367 of the jacking assembly does not need to switch the working state and the non-working state of the bevel wheel assembly through positive and negative operation, the height of one end of the cam 365 can be changed in a reciprocating manner only by rotating the rotating shaft 364 anticlockwise or clockwise all the time, and the rotation condition of the rotating shaft 364 can be intelligently controlled through the photoelectric sensing assembly 363, so that the state of the bevel wheel assembly is adjusted, the state adjustment efficiency is high and reliable, and efficient sorting is facilitated; the other end of cam 365 is formed with bracing piece 3651, the end cover of bracing piece 3651 is equipped with contact bearing 3652, contact through contact bearing 3652 and the other end of side carrier 31 and carry out the jacking, be favorable to keeping as far as possible to be ideal point contact between side carrier 31 and the contact bearing 3652, reduce the friction harm that the possibility that side carrier 31 vibrates because of the jacking reduces both contacts simultaneously, improve life, consequently, the letter sorting is high-efficient and reliable. Whether the jacking motor 367 works or not is controlled by a master control circuit, generally, in the prior art, whether shunting is needed or not is distinguished by bar code scanning and identification, the time for starting the jacking motor 367 to work the jacking rotating wheel 34 is determined by infrared rays arranged at the position, close to the inclined wheel shunt 3, of the straight roller line 1, and the time for stopping the jacking motor 367 to work and lowering the rotating wheel 34 to a non-working state is determined by infrared rays arranged at the position, close to the inclined wheel shunt 3, of the inclined roller line 2;
in addition, the height of the bearing 311 through which the support rod 35 passes is preferably slightly higher than that of the other bearings 311 on the side bracket 31, which is beneficial to properly reducing the moving range required by the oblique wheel assembly to switch back and forth between the non-working state and the working state; when the oblique wheel branching device 3 is installed on the straight roller line 1, preferably, one end of the side bracket 31 connected with the supporting rod 35 is arranged closer to one end of a supplied material, when two ends of the supporting rod 35 are connected, the height of the supporting rod is controlled to be positioned to ensure that the upper plane section of the rotating wheel 34 on the oblique wheel installing bracket 32 closest to the supporting rod 35 is aligned with the upper plane section of the straight roller line 1 as much as possible, the jacking assembly is arranged at one end closer to the discharged material, when the oblique wheel assembly is in a non-working state, the side bracket 31 slants downwards from the material side to the discharged material side, when the oblique wheel assembly needs to work, the jacking motor 367 works, the driving cam 365 raises the position of the contact bearing 3652, further drives the other end of the side bracket 31 to rotate around the supporting rod 35, the rotating wheel 34 rises along with the supporting rod, and stops at what height, the photoelectric sensing assembly 363 controls the motor to work after, the motive force of the rotating wheel 34 is introduced, and thus material transfer is achieved.
Example 2
As shown in fig. 4, the upper end of the support 321 includes two opposite connecting plates, each connecting plate is provided with a first U-shaped groove 3211 and a second U-shaped groove 3212 which have upward openings, the groove depth of the first U-shaped groove 3211 is greater than the groove depth of the second U-shaped groove 3212, two ends of the wheel shaft of the rotating wheel 34 are rotatably installed in the second U-shaped groove 3212, and the highest point of the rotating wheel 34 is located above the highest point of the support 321. When the rotating wheel 34 needs to be removed, the rotating wheel 34 can be lifted upwards firstly and then placed in the first U-shaped groove 3211, and as the groove depth of the first U-shaped groove 3211 is greater than that of the second U-shaped groove 3212, the circular belt connected to the rotating wheel 34 and the driving block 331 can be loosened, the rotating wheel 34 can be removed easily, no additional tool is needed, and the damage to the circular belt is small; when needs installation swiveling wheel 34, place swiveling wheel 34 in first U type groove 3211 department earlier, then establish the middle groove department of swiveling wheel 34 with the circle area cover, mention swiveling wheel 34 at last and place it in second U type groove 3212 and carry out corresponding spacing, the installation of completion swiveling wheel 34 that can relax, and the circle area atress under the mounting means of so also can be more even, not fragile.
Preferably, the support 321 includes base 3213 and gear seat 3214, the base 3213 can dismantle and connect in through-hole department, the lower extreme of gear seat 3214 with the base 3213 rotates to be connected, the upper end with swiveling wheel 34 can dismantle and be connected, the surface of gear seat 3214 is equipped with outer gear 305, and every two are adjacent all on the helical gear installing support 32 outer gear 305 meshes there is same hold-in range I, hold-in range I is by first gear train and steering motor synchronous drive. The intelligent adjustment of the angle of the rotating wheel 34 is facilitated, the conveying angle required by production line materials is quickly matched, the environmental adaptability of the equipment is further improved, and the sorting efficiency is improved.
The first gear set comprises first gears which are positioned at one end of a gap formed between two adjacent bevel wheel mounting brackets 32 and are meshed with the corresponding synchronous belts I, the number of the first gears is consistent with that of the synchronous belts I, and angle sensors for detecting the rotation angles of the first gears are arranged on the first gears; the first gear passes through hold-in range II with turn to the motor drive and be connected, or pass through hold-in range II and other adjacent the first gear with turn to the motor drive and connect. The rotating wheel 34 on the oblique wheel mounting bracket 32 can be steered accurately, uniformly and simultaneously, so that accurate, stable and efficient shunting of articles is realized, and the possibility of damage to the articles caused by different steering of the rotating wheel 34 is reduced.
The base 3213 is formed with a through hole communicating with the through hole, a rotary bearing is excessively assembled in the through hole, and the lower end of the gear base 3214 is excessively assembled with an inner ring of the rotary bearing. The rotating bearing is beneficial to convenient rotation, improves the rotation reliability, reduces the abrasion of parts and prolongs the service life.
The lower end of the gear seat 3214 extends out of the lower end surface of the base 3213 and is excessively fitted with the outer gear 305 on the outer surface thereof, that is, the outer gear 305 is disposed below the bevel wheel mounting bracket 32. The synchronous belt I is arranged below the bevel wheel mounting bracket 32, so that the synchronous belt I is protected, and the attractiveness is improved.
Or alternatively, the outer gear 305 is integrally formed on the outer surface of the gear seat 3214 and located above the upper end surface of the base 3213. Outer gear 305 integrated into one piece is located the surface of gear seat 3214 is favorable to improving pivoted reliability, and outer gear 305 forms in the top of base 3213 up end, is favorable to facilitating hold-in range I's installation and reduces swiveling wheel 34 and rotates the possibility that makes the change of circle area torsion angle cause the transmission interference to hold-in range I.
Further, side support 31 includes riser and horizontally connect in the first connection board of riser one end, bearing 311 is located first connection board below the riser section, the connection can be dismantled respectively at helical wheel installing support 32 both ends and be in one side support 31 first connection board upper surface, first connection board one end lower surface can be dismantled and be connected to side support 31 length extending direction stretch out be used for with the cantilever arm that contact bearing 3652 contacted. The setting of cantilever arm has reduced the direct wearing and tearing of offside support 31, and it is convenient to change, and the cantilever arm with the contact surface of contact bearing 3652 and with the design that the face all can be nimble is connected of collateral branch frame 31, and then can improve the stability that the jacking descends and reduce the wear rate.
Further, the oblique wheel subassembly is still including being located a plurality of the panel of oblique wheel installing support 32 top, the connection can be dismantled respectively at the both ends of panel the both sides of straight way roller line 1, seted up on the panel a plurality of quantity with the same and corresponding third wheel hole of swiveling wheel 34 quantity. Is beneficial to the protection of the oblique wheel component and the improvement of the aesthetic degree.
Further, the photoelectric sensing assembly 363 includes a first photoelectric sensor, a second photoelectric sensor, a photoelectric sensing piece, and an arched connecting bracket, the arched connecting bracket is connected to the upper surface of the mounting base 361, a strip-shaped hole extending along the arched shape of the arched connecting bracket is formed on the arched connecting bracket, the first photoelectric sensor and the second photoelectric sensor are detachably connected to the strip-shaped hole, the photoelectric sensing piece is sleeved on the rotating shaft 364, the rotating shaft 364 passes through an arched door of the arched connecting bracket, when the rotating shaft 364 rotates until the photoelectric sensing piece corresponds to the first photoelectric sensor, the lifting assembly lifts the bevel wheel assembly to a working state, and when the rotating shaft 364 rotates until the photoelectric sensing piece corresponds to the second photoelectric sensor, the lifting assembly lowers the bevel wheel assembly to a non-working state, the first photoelectric sensor and the second photoelectric sensor are both electrically connected with the jacking motor 367. The state of the bevel wheel assembly can be reliably monitored, and the working intelligence is improved.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (10)
1. The utility model provides a high-speed sorting machine of formula of just tearing open, include straight way roller line, link up in the oblique joint roller line of straight way roller line middle part one side and locate straight way roller line with oblique joint roller line juncture is used for with the material branch of transporting on the straight way roller line extremely the oblique wheel branching unit of oblique joint roller line transportation, a serial communication port, straight way roller line includes a plurality of straight way rollers of arranging along material transmission direction and parallel and interval, the oblique wheel branching unit is installed in a plurality of straight way roller below, the oblique wheel branching unit includes:
the oblique wheel assembly comprises two side brackets which are symmetrically arranged, a plurality of oblique wheel mounting brackets, a plurality of oblique wheel driving rollers and a plurality of rotating wheels with the same orientation; the length extension direction of the side support is consistent with the linear material conveying direction of the straight roller line; the bevel wheel transmission rollers and the bevel wheel mounting bracket are distributed in a one-to-one up-down correspondence manner, and the bevel wheel transmission rollers and the bevel wheel mounting bracket are identical in number and consistent in length extension direction; a plurality of bearings are symmetrically arranged on two opposite side surfaces of the two side supports, a same supporting rod penetrates through the bearing at one end of the two side supports in the same direction, and two ends of the supporting rod are respectively used for being connected with two sides of the straight roller line; the two ends of each inclined wheel mounting bracket are respectively detachably connected to one side bracket, a plurality of through holes which vertically penetrate through the inclined wheel mounting bracket are formed in the inclined wheel mounting bracket at intervals along the length extension direction of the inclined wheel mounting bracket, a support is detachably connected to the position corresponding to each through hole, the upper end of the support is detachably connected with the rotating wheel, and the plurality of inclined wheel mounting brackets are distributed at intervals along the length extension direction of the side brackets, so that the rotating wheel on each inclined wheel mounting bracket is positioned in a gap between every two straight-way rollers; the bevel wheel transmission rollers are positioned below the bevel wheel mounting bracket, two ends of the bevel wheel transmission rollers are respectively connected with one bearing, a multi-wedge belt wheel and a plurality of driving blocks are sleeved on the bevel wheel transmission rollers, the driving blocks are connected with the rotating wheel through a circular belt, one end of each driving block is sleeved on the corresponding driving block, the other end of each driving block penetrates through the through hole and is sleeved on the corresponding rotating wheel, the number and the positions of the driving blocks correspond to those of the rotating wheels on the bevel wheel mounting bracket, which correspond to the positions of the corresponding rotating wheels, right above the bevel wheel transmission rollers, and the bevel wheel transmission rollers are in transmission connection through the multi-wedge belt wheel and the multi-wedge belt;
the jacking assembly comprises a mounting base, a bearing seat, a photoelectric sensing assembly, a rotating shaft, a cam and a jacking motor; the number of the bearing blocks is at least two, the bearing blocks are arranged on the upper surface of the mounting base at intervals and symmetrically along the length extension direction of the mounting base, the rotating shaft is sleeved with gear parts, one ends of the gear parts are arranged around the gear parts, the other ends of the gear parts penetrate through the mounting base and are connected with the jacking motor, two ends of the rotating shaft respectively penetrate through the two bearing blocks and are respectively connected with a cam, a supporting rod extending along the length extension direction of the rotating shaft is formed at the other end of the cam, a contact bearing is sleeved at the end part of the supporting rod, the highest point of the contact bearing is used for being in contact with the other end of the side bracket, the other end of the side bracket is opposite to one end of the side bracket on which the supporting rod is arranged and is used for jacking up the other end of the side, and driving the rotating wheel to rise to an upper plain noodles of which the plain noodles exceed the upper plain noodles of the straight roller line.
2. The easy-to-detach high-speed sorting machine according to claim 1, wherein the upper end of the support comprises two opposite connecting plates, each connecting plate is provided with a first U-shaped groove and a second U-shaped groove which are adjacent to each other and have upward openings, the groove depth of the first U-shaped groove is larger than that of the second U-shaped groove, two ends of a wheel shaft of the rotating wheel are rotatably mounted in the second U-shaped groove respectively, and the highest point of the rotating wheel is located above the highest point of the support.
3. The easy-to-detach high-speed sorting machine according to claim 1 or 2, wherein the support comprises a base and a gear seat, the base is detachably connected to the through hole, the lower end of the gear seat is rotatably connected to the base, the upper end of the gear seat is detachably connected to the rotating wheel, external gears are arranged on the outer surface of the gear seat, all the external gears on every two adjacent bevel wheel mounting brackets are meshed with the same synchronous belt I, and the synchronous belt I is synchronously driven by a first gear set and a steering motor.
4. The high-speed sorter convenient to detach according to claim 3, wherein the first gear set comprises first gears which are positioned at one end of a gap formed between two adjacent bevel wheel mounting brackets and are meshed with the corresponding synchronous belts I, the number of the first gears is the same as that of the synchronous belts I, and angle sensors for detecting the rotation angles of the first gears are arranged on the first gears; the first gear passes through hold-in range II with turn to the motor drive and be connected, or pass through hold-in range II and other adjacent the first gear with turn to the motor drive and connect.
5. The high-speed sorter of claim 3 wherein the base is formed with a through hole communicating with the through hole, a rotary bearing is over-fitted in the through hole, and the lower end of the gear seat is over-fitted with an inner ring of the rotary bearing.
6. The high-speed sorter as claimed in claim 5 wherein the lower end of the gear seat passes through the lower end face of the base and is over-fitted with the outer gear on the outer surface thereof.
7. The high-speed sorter according to claim 5 wherein the outer gear is integrally formed on the outer surface of the gear base and is located above the upper end surface of the base.
8. The high-speed sorter of claim 1 wherein the side supports include a vertical plate and a first connector plate horizontally connected to an end of the vertical plate, the bearing is disposed on the vertical plate below the first connector plate, the ends of the ramp wheel mounting bracket are detachably connected to the upper surface of the first connector plate of one of the side supports, and the lower surface of one end of the first connector plate is detachably connected to a projecting arm projecting in the direction of the length of the side support for contacting the contact bearing.
9. The easy-to-detach high-speed sorting machine according to claim 1, wherein the oblique wheel assembly further comprises a panel positioned above the oblique wheel mounting brackets, two ends of the panel are detachably connected to two sides of the straight roller line respectively, and a plurality of wheel passing holes corresponding to the rotating wheels in number are formed in the panel.
10. The high-speed sorter convenient to disassemble and assemble according to claim 1, wherein the photoelectric sensing assembly comprises a first photoelectric sensor, a second photoelectric sensor, a photoelectric sensing piece and an arched connecting support, the arched connecting support is connected to the upper surface of the mounting base, a strip-shaped hole extending along the arched shape of the arched connecting support is formed in the arched connecting support, the first photoelectric sensor and the second photoelectric sensor are detachably connected to the strip-shaped hole, the photoelectric sensing piece is sleeved on the rotating shaft, the rotating shaft penetrates through an arched door of the arched connecting support, when the rotating shaft rotates until the photoelectric sensing piece corresponds to the first photoelectric sensor, the lifting assembly lifts the bevel wheel assembly to a working state, and when the rotating shaft rotates until the photoelectric sensing piece corresponds to the second photoelectric sensor, the jacking assembly is used for descending the oblique wheel assembly to a non-working state, and the first photoelectric sensor and the second photoelectric sensor are electrically connected with the jacking motor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921092545.4U CN210386637U (en) | 2019-07-12 | 2019-07-12 | High-speed sorting machine convenient to disassemble |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921092545.4U CN210386637U (en) | 2019-07-12 | 2019-07-12 | High-speed sorting machine convenient to disassemble |
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| CN210386637U true CN210386637U (en) | 2020-04-24 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110420879A (en) * | 2019-07-12 | 2019-11-08 | 浙江瀚镪自动化设备股份有限公司 | A kind of detachable highspeed sorters |
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2019
- 2019-07-12 CN CN201921092545.4U patent/CN210386637U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110420879A (en) * | 2019-07-12 | 2019-11-08 | 浙江瀚镪自动化设备股份有限公司 | A kind of detachable highspeed sorters |
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