CN210385738U - Alloy batching system - Google Patents

Abstract

The utility model discloses an alloy batching system. The system comprises an ARM mainboard, weighing equipment, a signal reminder and display equipment; the ARM main board is respectively connected with the weighing equipment, the signal reminder and the display equipment; the ARM mainboard is used for acquiring target batching information of the alloy from a server and displaying the target batching information through the display equipment; the weighing equipment is used for weighing actual batching information of the alloy and sending the actual batching information to the ARM main board; and the AMR main board triggers the signal reminder to send out a reminding signal. The utility model discloses a target batching information that will acquire carries out real-time demonstration to ARM reminds according to actual batching information trigger signal reminiscences signals, for the user provides audio-visual and timely batching information, has realized improving alloy smelting efficiency to the effective control of alloy smelting process.

Description

Alloy batching system

Technical Field

The embodiment of the utility model provides an alloy smelting technical field especially relates to an alloy feed proportioning system.

Background

In the alloy smelting process, the quality control of all ingredients is directly related to whether qualified products can be smelted.

The traditional alloy smelting process needs manual guard, and workers on site monitor the batching information in the alloy smelting process in real time.

However, the information of each ingredient is monitored manually, which results in high labor cost and uncertain accuracy of the ingredients.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an alloy feed proportioning system to the realization is smelted effective control of each batching information to the alloy, improves the alloy and smelts efficiency. In order to achieve the above purpose, the utility model adopts the following technical scheme:

an alloy batching system comprises an ARM mainboard, weighing equipment, a signal reminder and display equipment; the ARM main board is respectively connected with the weighing equipment, the signal reminder and the display equipment;

the ARM mainboard is used for acquiring target batching information of the alloy from a server and displaying the target batching information through the display equipment;

the weighing equipment is used for weighing actual batching information of the alloy and sending the actual batching information to the ARM main board;

and the AMR main board triggers the signal reminder to send out a reminding signal.

Optionally, the target batching information of the alloy includes at least one of the following items: the metal mark to be added, the melting furnace mark and the metal weight.

Optionally, the ARM motherboard includes a comparator and an output unit;

the comparator is used for determining an error between the target ingredient information and the actual ingredient information;

and the output unit triggers the signal reminder to send out a reminding signal according to the error determined by the comparator.

Optionally, the output unit includes a first output terminal, a second output terminal, and a third output terminal;

if the error determined by the comparator is within a first error threshold range, triggering the signal reminder to send a first reminding signal through the first output end;

if the error determined by the comparator is within a second error threshold range, triggering the signal reminder to send a second reminding signal through the second output end;

and if the error determined by the comparator is within a third error threshold range, triggering the signal reminder to send out a third reminding signal through the third output end.

Optionally, the signal reminder includes a relay and a signal lamp; and the relay is respectively connected with three ends of the ARM mainboard.

Optionally, the weighing device is connected with the ARM main board through a serial port.

Optionally, the system further comprises a photoelectric coupling device and a switching device;

the photoelectric coupler is respectively connected with the switching device and the ARM main board;

and when the switch device is turned on, the photoelectric coupler triggers the ARM main board to send the actual batching information of the alloy to the server.

The utility model discloses an ARM mainboard acquires the target batching information of alloy and shows batching information from the server, the actual batching information of alloy is got to the weighing equipment title, send actual batching information to the ARM mainboard, so that the ARM mainboard is according to actual batching information and target batching information, the trigger signal reminiscences sends reminding signal, thereby provide audio-visual and timely batching information for the user, realized smelting the effective control of process to the alloy, improved alloy smelting efficiency.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the description of the embodiments of the present invention will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the contents of the embodiments of the present invention and the drawings without creative efforts.

FIG. 1 is a schematic diagram of an alloy batching system according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of an AMR main board according to an embodiment of the present invention.

Detailed Description

In order to make the technical problems, technical solutions and technical effects achieved by the present invention more clear, the embodiments of the present invention will be described in further detail with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments, not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.

Fig. 1 is a schematic diagram of an alloy batching system according to an embodiment of the present invention. The alloy batching system can be used in the field of alloy smelting and is used for monitoring and feeding back batching information in the alloy smelting process. Referring to fig. 1, the alloy batching system comprises an ARM main board 11, a weighing device 12, a signal reminder 13 and a display device 14. Wherein, ARM mainboard 11 is connected with weighing device 12, signal reminiscences 13 and display device 14 respectively.

Specifically, the alloy batching system comprises an ARM main board 11, a weighing device 12, a signal reminder 13 and a display device 14. Specifically, ARM mainboard 11 is connected with weighing device 12, signal reminder 13 and display device 14 respectively, and ARM mainboard 11 is used for obtaining the target batching information of alloy and shows target batching information through display device 14 from the server, and weighing device 12 is used for weighing the actual batching information of alloy to with actual batching information transmission to ARM mainboard 11.

Wherein the target batching information of the alloy comprises at least one of the following items: the metal mark to be added, the melting furnace mark and the metal weight.

The display device 14 may be configured as a touch screen for displaying the target batching information of the above-mentioned alloys.

For example, the display device 14 may display each piece of target batching information to be added on the display screen, where each piece of information includes information such as a kind of metal to be added, a smelting furnace number of the target charging, a target charging weight of the metal to be added, and an actual metal charging weight. Further, the ARM main board 11 may be connected to a buzzer, and configured to control the buzzer to alarm and remind after the ARM main board 11 acquires target batching information from the server, so as to timely remind a user to perform corresponding weighing operation.

Optionally, the weighing device 12 may be a weighing platform scale for weighing the metal to be added, sending the weighed actual weight information to the ARM motherboard 11 in real time, and displaying the actual weight information by the display device 14, so that the user can visually obtain the difference information between the actual weight value and the target weight value of the metal to be added, and effectively monitor the alloy smelting process.

With further reference to fig. 2, the ARM main board 11 includes a comparator 111 and an output unit 112, wherein the comparator 111 is configured to determine an error between the target ingredient information and the actual ingredient information.

The output unit 112 includes a first output terminal, a second output terminal, and a third output terminal, and the reminder 13 sends out a reminder signal according to the error trigger signal determined by the comparator 111.

The signal reminder 13 comprises a relay 131 and a signal lamp 132, wherein the relay 131 is respectively connected with three ends of the ARM mainboard 11.

Specifically, if the error determined by the comparator 111 is within the first error threshold range, the first output end triggers the signal reminder 13 to send out a first reminding signal;

if the error determined by the comparator 111 is within the second error threshold range, the second output end triggers the signal reminder 13 to send out a second reminding signal;

if the error determined by the comparator 111 is within the third error threshold range, the third output end triggers the signal reminder 13 to send out a third reminding signal.

For example, the error range of the metal weight to be added in the actual batching information and the target batching information can be set to be 5%, and the error range can be set correspondingly according to actual requirements. If the comparator 111 determines that the error between the actual weight and the target weight of the metal to be added is within plus or minus 5%, the ARM main board 11 sends an output signal to the relay 131 through the first output end, the output signal is used for controlling a signal lamp 132 of the relay 131 to display green, and the reminding signal is used for reminding a user that the weight of the metal to be added weighed at the moment is within the error range; if the comparator 111 determines that the error between the actual weight and the target weight of the metal to be added is greater than 5%, the ARM main board 11 sends an output signal to the relay 131 through the second output end, the output signal is used for controlling a signal lamp 132 of the relay 131 to display red, and the reminding signal is used for reminding a user that the metal to be added weighed at this time is overweight; if the comparator 111 determines that the error between the actual weight and the target weight of the metal to be added currently is greater than minus 5%, at this time, the ARM motherboard 11 sends an output signal to the relay 131 through the third output terminal, and the output signal is used for controlling the signal lamp 132 of the relay 131 to display yellow, so as to prompt the user that the weight of the metal to be added weighed at this time is insufficient. Through the prompt message of the different colours that utilizes signal lamp 132 to send, treat the actual weight of adding the metal and weigh the condition and carry out real-time warning for the user can audio-visually acquire the weight information of the metal of waiting to add at present, and convenience of customers carries out the adjustment of the metal weight of waiting to add, can accelerate the process that whole alloy was smelted, improves the efficiency that the alloy was smelted.

Further, the alloy smelting system also comprises a photoelectric coupler 15, a switching device 16 and a power supply 17. Wherein, optoelectronic coupler 15 is connected with switching device 16 and ARM mainboard 11 respectively, and optoelectronic coupler 15 triggers ARM mainboard 11 when switching device 16 opens the actual batching information of alloy to the server transmission, and power 17 is used for supplying power for ARM mainboard 11 and display device 14.

Illustratively, when the prompt signal of the signal reminder 13 prompts that the actual weight of the metal to be added which is currently weighed is within the error range, the user confirms the actual weighing information through the switch device 16, the photoelectric coupler 15 receives the opening instruction of the switch device 16, and triggers the ARM main board 11 to send the actual batching information of the alloy to the server for storage, and the operation can record each batching information in the alloy smelting process in detail, so that the alloy smelting process can be effectively monitored.

It should be noted that the foregoing is only a preferred embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the scope of the present invention.

Claims (7)

1. An alloy batching system is characterized by comprising an ARM mainboard, weighing equipment, a signal reminder and display equipment; the ARM main board is respectively connected with the weighing equipment, the signal reminder and the display equipment;

the ARM mainboard is used for acquiring target batching information of the alloy from a server and displaying the target batching information through the display equipment;

the weighing equipment is used for weighing actual batching information of the alloy and sending the actual batching information to the ARM main board;

and the AMR main board triggers the signal reminder to send out a reminding signal.

2. The system of claim 1, wherein the target batch information for the alloy comprises at least one of: the metal mark to be added, the melting furnace mark and the metal weight.

3. The system of claim 1, wherein the ARM motherboard comprises a comparator and an output unit;

the comparator is used for determining an error between the target ingredient information and the actual ingredient information;

and the output unit triggers the signal reminder to send out a reminding signal according to the error determined by the comparator.

4. The system of claim 3, wherein the output unit comprises a first output, a second output, and a third output;

the first output end is used for triggering the signal reminder to send out a first reminding signal;

the second output end is used for triggering the signal reminder to send out a second reminding signal;

the third output end is used for triggering the signal reminder to send out a third reminding signal.

5. The system of claim 4, wherein the signal reminder comprises a relay and a signal light; and the relay is respectively connected with three ends of the ARM mainboard.

6. The system of claim 1, wherein the weighing device is coupled to the ARM motherboard via a serial port.

7. The system of claim 1, further comprising an opto-electric coupling and a switching device;

the photoelectric coupler is respectively connected with the switching device and the ARM main board;

and when the switch device is turned on, the photoelectric coupler triggers the ARM main board to send the actual batching information of the alloy to the server.

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