High-efficient condensing equipment
Technical Field
The utility model relates to a resin production facility technical field specifically is a high-efficient condensing equipment.
Background
The condenser is an essential component in the production process of resin materials, the condenser is a device capable of condensing gaseous substances into liquid, generally the substances are condensed by a cooling mode, the shell-and-tube condenser can be divided into a vertical type condenser and a horizontal type condenser according to the space direction of a shell and a heat transfer tube bundle, however, in any type, cooling water is a tube-moving pass, a refrigerant is a space inside the shell and outside the heat transfer tube bundle of the shell-moving pass, namely high-temperature and high-pressure refrigerant steam is cooled and condensed on the outer surface of a heat transfer tube and converged on the shell, the existing condensing device directly inputs resin steam into the condensing tube during condensation, the cracking of the condensing tube is easily caused due to the overhigh temperature of the resin steam, the service life of the device is influenced, in addition, the condensing device is mostly adopted to contact the condensing tube with water during condensation to achieve the condensing effect, and the method is influenced by the water temperature, the resin steam in the condensation pipe is not fully condensed, the condensation efficiency is not high, and the use requirements of people cannot be met, so that the research on a high-efficiency condensation device is necessary.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a high-efficient condensing equipment, the condensation is effectual, and the condensation is efficient to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a high-efficiency condensing device comprises a distillation kettle, wherein a gas condenser is fixed on one side of the distillation kettle on the ground, a gas pipe is connected to the top of the distillation kettle in a penetrating manner, a cooling pipe is arranged on the outer side of the gas pipe, one end of the cooling pipe is fixedly connected to the top surface of the distillation kettle through a screw, the other end of the cooling pipe is of a sealing structure, one side of the cooling pipe, which is close to the gas condenser, is connected with a gas guide pipe in a penetrating manner, the other end of the gas guide pipe is connected to the input end of the gas condenser, an air pump is further mounted on the gas guide pipe, one side, which is far away from the distillation kettle, of the upper end of the gas guide pipe is provided with an exhaust hole, an exhaust funnel is fixedly connected to the inner wall of the exhaust hole through a screw, the upper end of one side of the condensing pipe close to the distillation still is connected with a connecting pipe in a penetrating way, one end of the gas pipe far away from the distillation still penetrates through the condensing box body and is fixedly connected on the connecting pipe, the inner wall of the condensing box body is fixedly connected with a sealing plate in a gluing way, the lower end of the condensing box body is provided with a liquid condenser on the ground, the output end of the liquid condenser is fixedly connected with a water inlet pipe, one end of the water inlet pipe is connected on the side wall of the condensing box body far away from one end of the distillation still in a penetrating way, the water inlet pipe is also provided with a water pump, the lower part of the section of the side wall of the condensing box body near the distillation still is also connected with a water outlet pipe in a penetrating way, one end of the water outlet pipe is fixedly connected with the input end of the liquid condenser, a resin collecting vessel is also fixed on the ground at one side of the condensing box body away from the distillation still, and one side of the upper end of the resin collecting vessel, which is close to the condensing box body, is also in through connection with a material guide pipe, and one end of the material guide pipe penetrates through the condensing box body and is in through connection with the condensing pipe.
As a further aspect of the present invention: the closing plate is equipped with polylith and evenly distributed in the inside of condensing box, and the limbers has all been seted up to the upper end of closing plate, and the central height of a plurality of limbers is followed and is close to still one side and progressively heighten to the opposite side.
As a further aspect of the present invention: four corner play of lower terminal surface of condensation box all are fixed with the supporting seat through the screw, and the supporting seat all passes through the bolt fastening subaerial.
As a further aspect of the present invention: the fixed block is provided with a plurality of and evenly distributed at the lower extreme of condenser pipe.
As a further aspect of the present invention: the condenser pipe is snakelike setting, and the condenser pipe sets up to keeping away from stills one side below slope.
As a further aspect of the present invention: the air pump is fixed on the upper end face of the gas condenser through screws, and the water pump is fixed on the side wall of the supporting seat through screws.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model inputs cold air into the cooling pipe through the action of the gas condenser, so that the resin steam is cooled before condensing, thereby avoiding the damage to the condensing pipe caused by overhigh temperature of the resin steam and prolonging the service life of the device;
2. the utility model discloses a be equipped with polylith closing plate in the condensation box, and seted up the limbers on the closing plate to divide into a plurality of condensation chambers with the condensation box, and in pumping cold water into the condensation box through the water pump, thereby make resin steam progressively condense in the condenser pipe, fine assurance resin steam's condensation effect;
3. the utility model discloses a cooperation of liquid condenser, inlet tube, water pump and outlet pipe is used, can realize the cyclic utilization to water, has practiced thrift the water resource greatly, has protected natural resources.
Drawings
Fig. 1 is a schematic structural diagram of a high-efficiency condensing device.
Fig. 2 is an internal structure view of a condensing box body in a high-efficiency condensing device.
In the figure: the device comprises a distillation still 1, a gas condenser 2, a gas pipe 3, a cooling pipe 4, a gas guide pipe 5, a gas pump 6, an exhaust funnel 7, a condensation box body 8, a condensation pipe 9, a fixing block 10, a connecting pipe 11, a sealing plate 12, a water through hole 13, a liquid condenser 14, a water inlet pipe 15, a water pump 16, a water outlet pipe 17, a resin collection vessel 18, a material guide pipe 19 and a support seat 20.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, in the embodiment of the present invention, a high-efficiency condensing device includes a distillation still 1, a gas condenser 2 is fixed on one side of the distillation still 1 on the ground, a gas pipe 3 is connected to the top of the distillation still 1 through a through hole, a cooling pipe 4 is disposed outside the gas pipe 3, one end of the cooling pipe 4 is fixedly connected to the top of the distillation still 1 through a screw, the other end of the cooling pipe 4 is a sealing structure, a gas guide tube 5 is connected to one side of the cooling pipe 4 close to the gas condenser 2 through a through hole, the other end of the gas guide tube 5 is connected to the input end of the gas condenser 2, an air pump 6 is further mounted on the gas guide tube 5, an exhaust hole is disposed on one side of the upper end of the gas guide tube 5 away from the distillation still 1, an exhaust funnel 7 is fixedly connected to the, the condenser box body 8 is internally provided with a condenser pipe 9, a fixed block 10 is connected between the lower end of the condenser pipe 9 and the inner bottom surface of the condenser box body 8 through a screw, the upper end of one side of the condenser pipe 9 close to the distillation still 1 is connected with a connecting pipe 11 in a penetrating way, one end of the gas pipe 3 far away from the distillation still 1 penetrates through the condenser box body 8 and is fixedly connected with the connecting pipe 11, the inner wall of the condenser box body 8 is fixedly connected with a sealing plate 12 in a gluing way, the lower end of the condenser box body 8 is provided with a liquid condenser 14 on the ground, the output end of the liquid condenser 14 is fixedly connected with a water inlet pipe 15, one end of the water inlet pipe 15 is connected on the side wall of one end of the condenser box body 8 far away from the distillation still 1 in a penetrating way, a water pump 16 is further arranged on the water, one side of the condenser box body 8, which is far away from the distillation still 1, is also fixedly provided with a resin collecting vessel 18 on the ground, one side of the upper end of the resin collecting vessel 18, which is close to the condenser box body 8, is also in through connection with a material guide pipe 19, and one end of the material guide pipe 19 penetrates through the condenser box body 8 and is in through connection with the condenser pipe 9.
The closing plate 12 is equipped with polylith and evenly distributed in the inside of condensing box 8, and the limbers 13 has all been seted up to the upper end of closing plate 12, and the central height of a plurality of limbers 13 progressively heightens from being close to 1 one side of stills to the opposite side to realize the gradual cooling of resin steam, guarantee the condensation effect of resin inflation steam.
Four corner play of lower terminal surface of condenser box 8 all have supporting seat 20 through the fix with screw, and supporting seat 20 all fixes subaerial through the bolt to guarantee condenser box 8's stability.
The fixing blocks 10 are provided with a plurality of fixing blocks and are uniformly distributed at the lower end of the condensation pipe 9, so that the condensation pipe 9 is more stable in the condensation box body 8.
Condenser pipe 9 is the snake form setting, and condenser pipe 9 sets up to keeping away from still 1 one side below slope to the contact time of extension resin steam and water, and can flow into smoothly in resin collection dish 18 after the resin steam condensation.
The air pump 6 is fixed on the upper end face of the gas condenser 2 through screws, and the water pump 16 is fixed on the side wall of the supporting seat 20 through screws, so that the running stability of the air pump 6 and the water pump 16 is ensured.
The utility model discloses a theory of operation is: when the device is used, firstly, resin in the distillation still 1 is heated, after the resin is heated for a period of time, the gas condenser 2 and the liquid condenser 14 are started to work, the evaporated resin enters the gas conveying pipe 3 at the moment, the air pump 6 is opened, cold gas is pumped into the cooling pipe 4 under the action of the air pump 6 to enable the resin steam to be initially cooled, the cooled resin steam is guided into the condensation pipe through the connecting pipe 11, the water pump 16 is started at the same time, water is pumped into the condensation box body 8 under the action of the water pump 16, then water is circulated in the condensation box body 8 through the water through hole 13, the resin steam is changed into liquid under the gradual cooling of the water and flows into the resin collecting vessel 18 through the material guide pipe 19, the water of the condensation box body 8, which is close to the distillation still 1, is discharged from the water outlet pipe.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.