CN210382468U - Automatic fixation device for fixation of tea leaves - Google Patents
Automatic fixation device for fixation of tea leaves Download PDFInfo
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- CN210382468U CN210382468U CN201920800819.4U CN201920800819U CN210382468U CN 210382468 U CN210382468 U CN 210382468U CN 201920800819 U CN201920800819 U CN 201920800819U CN 210382468 U CN210382468 U CN 210382468U
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Abstract
The utility model discloses an automatic fixation device for fixation of tea leaves, which is provided with a pot frame, wherein a fixation pot is arranged on the pot frame and comprises a semicircular hollow pot body and a pot edge; the table top is also provided with a pot cover matched with the enzyme-deactivating pot, and the pot cover is provided with a cover wall and a cover top which are integrally formed; a motor mounting seat is arranged on the outer side of the cover wall, a motor is arranged on the motor mounting seat, the output end of the motor is connected with a rotating shaft, and the rotating shaft penetrates through the cover wall and extends to the middle of the pot cover; a plurality of rotating rods are arranged at the end part of the rotating shaft, and turners and blades are arranged on the rotating rods; a plurality of air holes are also formed in the cover wall and the cover top; this automatic device completes throwing that can not stop and stir-fry tealeaves, makes tealeaves be heated evenly, does not stick with paste the pot, and the effect of completing is more even, has realized the automation of completing of tealeaves moreover, and it is efficient to complete, and the tealeaves taste uniformity that obtains is better.
Description
Technical Field
The utility model relates to the technical field of tea frying, in particular to an automatic fixation device for fixation of tea.
Background
The fixation is a key process for forming the shape and the quality of the tea. After the fresh leaves are picked, spreading and airing the fresh leaves on the ground for 2 to 3 hours, and then carrying out enzyme deactivation; the method is a tea making step which destroys and passivates the activity of oxidase in fresh tea leaves at high temperature, inhibits the enzymatic oxidation of tea polyphenol and the like in the fresh tea leaves, evaporates partial water of the fresh tea leaves, softens the tea leaves, is convenient for rolling and shaping, simultaneously disperses green odor and promotes the formation of good aroma. Most of common tea-leaf fixation machines use fuel such as coal, oil and firewood as heat source, and the flame is used to directly heat the pot bottom or the roller or the hot air generated by heating is introduced into the roller.
Generally, in the tea leaf fixation operation, the blanched tea leaves are stir-fried in a high-temperature tea frying pan by manually using a stirring tool so as to achieve the technical effect of uniformly fixing the tea leaves. The high-temperature operating environment is easy to burn operators and is influenced by the skills of tea frying workers, the quality fluctuation of the tea leaves after de-enzyming is large, the tea leaves with stable and uniform quality are difficult to obtain, and the quality and the public praise of the prepared tea leaves are influenced to a certain degree.
In addition, the tea leaves are all de-enzymed by the existing tea de-enzyming machine by utilizing external high temperature in the method for de-enzyming the tea leaves from the essence. In the tea making process, the existing tea enzyme deactivating machine has the defects of high energy consumption, uneven tea enzyme deactivating, high technical requirement on operators and low tea enzyme deactivating efficiency when tea is deactivated.
Disclosure of Invention
The utility model aims at solving the problems in the prior art and providing an automatic fixation device for fixation of tea leaves.
In order to achieve the above object, the utility model adopts the following technical scheme:
an automatic fixation device for fixation of tea leaves is provided with a pot frame, wherein the pot frame comprises supporting legs, a horizontal support and a table top; the table top is provided with a fixation pot, and the fixation pot comprises a semicircular hollow pot body and a pot edge; the pot body is arranged in the opening of the table board, and the pot edge is arranged on the table board; the table top is also provided with a pot cover matched with the enzyme-deactivating pot, and the pot cover is provided with a cover wall and a cover top which are integrally formed; a motor mounting seat is arranged on the outer side of the cover wall, a motor is arranged on the motor mounting seat, the output end of the motor is connected with a rotating shaft, and the rotating shaft penetrates through the cover wall and extends to the middle of the pot cover; a plurality of rotating rods are mounted at the end parts of the rotating shafts, turners are arranged at the end parts of the rotating rods, and blades are arranged at one ends of the rotating rods, which are close to the turners; the turner is arc-shaped, and the radian of the turner is smaller than the radian of the inner side of the pot body; the cover wall and the cover top are also provided with a plurality of air holes.
The automatic fixation device drives the rotating rod to rotate through the motor, so that the turner and the blades can continuously throw and stir-fry tea leaves, the tea leaves are uniformly heated and do not stick to the pan, the fixation automation of the tea leaves is realized, the fixation effect is more uniform, and the obtained tea leaves can more easily obtain high-quality and uniform taste;
in addition, the motor and the transmission part of the automatic water-removing device are arranged on the pot cover, and a supporting structure of the motor and the transmission part is not required to be additionally arranged, so that the device has a more compact structure and is convenient to move and use; and the pot cover can make the thrown tea fall down quickly when being impacted on the pot cover, and simultaneously ensures that the thrown tea cannot scatter outside the pot body, thereby reducing the waste of the tea.
Preferably, a speed regulating device is arranged between the motor and the rotating shaft, so that the rotating speed of the rotating shaft is convenient to control, and the frying speed of the turner and the blade is controllable.
Furthermore, the rotating rods are uniformly distributed along the circumferential direction of the rotating shaft and comprise first rotating rods and second rotating rods which are alternately arranged, the length of each first rotating rod is larger than that of each second rotating rod, and the blades are arranged on the first rotating rods. The rotating rods arranged alternately in length can ensure that the turner can throw up the tea at the bottom and the middle part of the pot body, so that the tea is heated more uniformly.
Furthermore, an exhaust fan is arranged in the middle of the top of the cover, so that the discharge of water vapor and moisture in the pot cover can be accelerated; handles are arranged on two sides of the top of the cover, so that the pot cover can be conveniently taken up and moved.
Furthermore, the diameter of the outer circumference of the pot edge is smaller than the diameter of the inner circumference of the cover wall, a plurality of balls are embedded on the inner circumferential surface of the cover wall close to the pot edge, and the balls are uniformly distributed along the circumferential direction. The pot cover can rotate along the pot edge conveniently to adjust different directions and angles to carry out the water-removing operation on the tea leaves in the pot body.
Furthermore, the pot body is provided with a first pot wall and a second pot wall which are connected, and an electric heating wire and a plurality of temperature sensors are arranged between the first pot wall and the second pot wall; a temperature control PLC electrically connected with the electric heating wire and the temperature sensor is arranged inside the pot edge; the upper half part of the first pot wall is provided with a plurality of inclined air blowing holes, an air blower is arranged below the second pot wall, an air outlet of the air blower is communicated into the pot body, and the air blower is arranged on the horizontal support.
The pot body can be directly heated through the electric heating wire, the heating speed is high, the heating is uniform, and the tea in the de-enzyming pot can be uniformly and rapidly heated; the temperature sensor can monitor the temperature of the first pot wall in real time, and adjust the heating temperature in real time through the temperature control PLC according to the process requirements, so that the fixation quality is improved; the air blower can provide compressed air into the pot body, the compressed air is heated between the first pot wall and the second pot wall and then quickly sprayed out of the air outlet holes to further heat and dehydrate the thrown tea, the tea is quickly dehydrated under the action of hot air, and moisture can be quickly evaporated, so that the accumulation of water vapor is reduced, and the water-removing effect is further improved;
meanwhile, in the later stage of tea fixation, when the temperature needs to be reduced or the heating is turned off, the compressed air can quickly take away the heat in the pot body, so that the tea leaves are quickly cooled, and are gradually dried and dispersed under the action of hot air, the tea leaves cannot be burnt and stuck to the pot, and the tea leaves have better quality after being fixed.
Furthermore, the air blowing hole, the electric heating wire and the temperature sensor are arranged in a staggered manner, and the electric heating wire is spirally laid on one surface of the first pot wall close to the second pot wall; and a filter screen is arranged in the air blowing hole. The filter screen can prevent that the tealeaves in the pot that completes from dropping between first pot wall and second pot wall, avoids tealeaves by the scorching.
Furthermore, the first pot wall and the second pot wall are mutually welded or screwed together through a plurality of connecting plates, the connecting plates are arranged along the circumferential direction of an opening at the upper part of the second pot wall, and the connecting plates are hermetically covered with heat insulation materials along the circumferential direction.
When the enzyme-deactivating pot is manufactured, the first pot wall, the second pot wall and the connecting plate are integrally formed, the electric heating wire and the temperature sensor are laid on the first pot wall, and the wires are laid; sequentially welding and assembling a connecting plate and the first boiler wall and the second boiler wall, and paving heat insulation materials on the periphery of the connecting plate; adopt the welded mode for overall structure is more firm. Also can set up the screw hole on the connecting plate, through bolt or screwed connection on the first pot wall with second pot wall, this mode can be dismantled the pot body is convenient to electric heating wire and temperature sensor's maintenance and maintenance.
Further, the pot edge is welded or screwed on the pot body; the outer side height of the pot edge is greater than the inner side height, the bottom surface of the pot edge is provided with a plurality of horizontal plates which are uniformly distributed along the circumferential direction, and the top surface is an integral inclined plane or arc surface, so that falling tea can quickly slide into the pot, the accumulation of the tea is reduced, and the tea is prevented from falling and focusing on the inner edge of the cover wall in the stir-frying and throwing processes; the lateral surface department of pot limit is equipped with the openable window, is convenient for maintain and debug parts such as the inside control by temperature change PLC of pot limit.
Furthermore, the two ends of the horizontal support are fixedly connected to the supporting legs, and the power supply control box is arranged on the supporting legs, so that the device can be started and closed conveniently.
Compared with the prior art, the beneficial effects of the utility model are that: 1. the automatic fixation device can throw and stir tea leaves continuously, so that the tea leaves are heated uniformly without being burnt, the fixation effect is more uniform, the fixation automation of the tea leaves is realized, the fixation efficiency is high, and the obtained tea leaves have better taste consistency; 2. the automatic enzyme deactivation device can directly heat the pot body, has high temperature rise speed and uniform heating, and can ensure that tea leaves are uniformly and rapidly heated; the heating temperature is adjustable in real time, so that the fixation quality is improved; 3. the tea leaves are quickly dehydrated under the action of hot air, and water can be quickly evaporated, so that the accumulation of water vapor is reduced, and the fixation effect is further improved; 4. the tea leaves cannot fall outside the pot body in the throwing and stir-frying processes, and the tea leaves can quickly fall into the pot and cannot be accumulated; 5. the motor and the frying device are integrated on the pot cover, so that the device has a more compact structure and is convenient to move and adjust.
Drawings
Fig. 1 is a schematic view of the overall structure of an automatic green removing device for removing green from tea leaves according to the present invention;
fig. 2 is a schematic structural view of a rotating rod of the automatic green removing device for tea green removing of the present invention;
fig. 3 is a schematic diagram of a cover top structure of the automatic green removing device for tea green removing of the present invention;
fig. 4 is a schematic view of an inner structure of a de-enzyming pan of the automatic de-enzyming device for de-enzyming tea leaves of the present invention;
fig. 5 is a schematic view of the bottom of the first pot wall of the automatic tea fixation device for tea fixation of the present invention;
FIG. 6 is a schematic view of the structure of the bottom of the pot edge of the automatic tea-steaming device of the present invention;
in the figure: 1. a support leg; 2. a horizontal support; 3. a table top; 4. a pan body; 401. a first pot wall; 402. a second pot wall; 403. a connecting plate; 5. pot edge; 501. an outer panel; 502. a top plate; 503. a horizontal plate; 6. a pot cover; 601. a housing wall; 602. covering the top of the cover; 7. a motor mounting seat; 8. a motor; 9. a rotating shaft; 10. a rotating rod; 1001. a first rotating lever; 1002. a second rotating rod; 11. a slice; 12. a blade; 13. air holes are formed; 14. a handle; 15. an electric heating wire; 16. a temperature sensor; 17. a gas blowing hole; 18. controlling the temperature of the PLC; 19. a blower; 20. a pipeline; 21. a power supply control box; 22. and (5) filtering by using a filter screen.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments, not all embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 to 3, an automatic fixation device for fixation of tea leaves comprises a pot frame, wherein the pot frame comprises supporting legs 1, a horizontal bracket 2 and a table top 3; the table board 3 is provided with a fixation pot which comprises a semicircular hollow pot body 4 and a pot edge 5; the pot body 4 is arranged in the opening of the table board 3, and the pot edge 5 is arranged on the table board 3; a pot cover 6 matched with the enzyme-deactivating pot is further arranged on the table top 3, and the pot cover 6 is provided with a cover wall 601 and a cover top 602 which are integrally formed; a motor mounting seat 7 is arranged on the outer side of the cover wall 601, a motor 8 is arranged on the motor mounting seat 7, the output end of the motor 8 is connected with a rotating shaft 9, and the rotating shaft 9 penetrates through the cover wall 601 and extends to the middle of the pot cover 6; a plurality of rotating rods 10 are mounted at the end part of the rotating shaft 9, a turner 11 is arranged at the end part of each rotating rod 10, and a blade 12 is arranged at one end, close to the turner 11, of each rotating rod 10; the turner 11 is arc-shaped, and the radian of the turner is smaller than the radian of the inner side of the pot body 4; the cover wall 601 and the cover top 602 are also provided with a plurality of air holes 13.
The automatic tea fixation device drives the rotating shaft 9 to rotate through the motor 8, the rotating shaft 9 drives the rotating rod 10 to rotate, so that the turner 11 and the blades 12 can continuously throw and stir-fry tea leaves, the tea leaves are uniformly heated and do not stick to a pot, the tea fixation automation is realized, the fixation effect is more uniform, and the obtained tea leaves can obtain high-quality and uniform taste more easily;
in addition, the motor 8 and the transmission part of the automatic water-removing device are arranged on the pot cover 6, and a supporting structure of the motor and the transmission part is not required to be additionally arranged, so that the device has a more compact structure and is convenient to move and use; and the pot cover 6 can make the thrown tea fall down quickly when the thrown tea hits the pot cover 6, and simultaneously ensures that the thrown tea can not scatter outside the pot body 4, thereby reducing the waste of tea.
Further, the rotating rods 10 are uniformly distributed along the circumferential direction of the rotating shaft, and include first rotating rods 1001 and second rotating rods 1002 which are alternately arranged, the length of the first rotating rods 1001 is greater than that of the second rotating rods 1002, and the blades 12 are arranged on the first rotating rods 1002. The rotating rods arranged alternately in length can ensure that the turner can throw up the tea at the bottom and the middle part of the pot body, so that the tea is heated more uniformly.
Furthermore, handles 14 are arranged on two sides of the cover top 602, so that the pot cover 6 can be conveniently taken up and moved.
Further, the diameter of the outer circumference of the pot rim 5 is smaller than the diameter of the inner circumference of the cover wall 601, and a plurality of balls are embedded on the inner circumferential surface of the cover wall 601 close to the pot rim 5 and are uniformly distributed along the circumferential direction. The pot cover 6 can rotate along the pot edge conveniently to adjust different directions and angles to carry out the water-removing operation on the tea leaves in the pot body 4.
Further, the pot body 4 is provided with a first pot wall 401 and a second pot wall 402 which are connected, and an electric heating wire 15 and a plurality of temperature sensors 16 are arranged between the first pot wall 401 and the second pot wall 402; a temperature control PLC18 electrically connected with the electric heating wire 15 and the temperature sensor 16 is arranged in the pot edge 5; a plurality of inclined air blowing holes 17 are formed in the upper half portion of the first pot wall 401, an air blower 19 is arranged below the second pot wall 402, an air outlet of the air blower 19 is communicated into the pot body 4 through a pipeline 20, and the air blower 19 is installed on the horizontal support 2.
The pot body 4 can be directly heated through the electric heating wire 15, the temperature rising speed is high, the heating is uniform, and the tea in the de-enzyming pot can be uniformly and rapidly heated; the temperature sensor 16 can monitor the temperature of the first pot wall 401 in real time, and adjust the heating temperature in real time through the temperature control PLC18 according to the process requirements, so that the fixation quality is improved; the blower 19 can provide compressed air into the pot body 4, the compressed air is heated between the first pot wall 401 and the second pot wall 402 and then is quickly sprayed out from the air blowing holes 17 to further heat and dehydrate the thrown tea, the tea is quickly dehydrated under the action of hot air, moisture can be quickly evaporated, the accumulation of water vapor is reduced, and the enzyme deactivating effect is further improved;
meanwhile, in the later stage of tea fixation, when the temperature needs to be reduced or the heating is turned off, the compressed air can quickly take away the heat in the pot body 4, so that the tea leaves are quickly cooled, and are gradually dried and dispersed under the action of hot air, the tea leaves cannot be burnt and stuck to the pot, and the tea leaves have better quality after being subjected to tea fixation.
Further, the air blowing hole 17 is arranged in a staggered manner with the electric heating wire 15 and the temperature sensor 16, and the electric heating wire 15 is spirally laid on one surface of the first pot wall 401 close to the second pot wall 402; a filter screen 22 is arranged in the air blowing hole 17. The filter screen 22 can prevent tea leaves in the enzyme deactivating pot from falling between the first pot wall 401 and the second pot wall 402, and the tea leaves are prevented from being burnt.
Further, the first pot wall 401 and the second pot wall 402 are welded and screwed together by a plurality of connecting plates 403 before, the plurality of connecting plates 403 are arranged along the circumferential direction of the upper opening of the second pot wall 402, and the connecting plates 403 are hermetically covered with a heat insulation soft felt along the circumferential direction.
When the enzyme-deactivating pot is manufactured, the first pot wall 401, the second pot wall 402 and the connecting plate 403 are respectively integrally formed, and a plurality of threaded holes are formed at the connecting positions of the first pot wall, the second pot wall and the connecting plate; then, an electric heating wire 15 and a temperature sensor 16 are laid on the first pot wall 401, and the wires are laid; assembling connecting plates 403 on the first boiler wall 401 and the second boiler wall 402 sequentially through bolts or screws, and finally paving heat-insulating soft felt on the peripheries of the connecting plates; the pot body 4 can be detached in the mode, and the electric heating wire and the temperature sensor are convenient to repair and maintain.
Further, the pot edge 5 is screwed on the connecting plate 403; the height of the outer side plate 501 of the pot edge 5 is greater than the height of the inner side (the height of the connecting plate 403), the bottom surface of the pot edge 5 is an inclined plane formed by integrating a plurality of horizontal plates 503 and a top plate 502 which are uniformly distributed along the circumferential direction, and the structure can enable falling tea leaves to quickly slide into a pot, reduce the accumulation of the tea leaves and avoid the falling and focusing of the tea leaves at the inner edge of the cover wall 601 in the processes of stir-frying and throwing; the outer side plate 501 is provided with a window capable of being opened and closed, so that maintenance and debugging of components such as a temperature control PLC18 inside the pot edge 5 are facilitated.
Furthermore, two ends of the horizontal support 2 are fixedly connected to the supporting leg 1, and the supporting leg 1 is provided with a power supply control box 21, so that the device is convenient to start and close.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. An automatic fixation device for fixation of tea leaves is provided with a pot frame, wherein the pot frame comprises supporting legs, a horizontal support and a table top; the water-removing pot is characterized in that the table board is provided with a water-removing pot, and the water-removing pot comprises a semicircular hollow pot body and a pot edge; the pot body is arranged in the opening of the table board, and the pot edge is arranged on the table board; the table top is also provided with a pot cover matched with the enzyme-deactivating pot, and the pot cover is provided with a cover wall and a cover top which are integrally formed; a motor mounting seat is arranged on the outer side of the cover wall, a motor is arranged on the motor mounting seat, the output end of the motor is connected with a rotating shaft, and the rotating shaft penetrates through the cover wall and extends to the middle of the pot cover; a plurality of rotating rods are mounted at the end parts of the rotating shafts, turners are arranged at the end parts of the rotating rods, and blades are arranged at one ends of the rotating rods, which are close to the turners; the turner is arc-shaped, and the radian of the turner is smaller than the radian of the inner side of the pot body; the cover wall and the cover top are also provided with a plurality of air holes.
2. The automatic water-removing device according to claim 1, wherein the rotating rods are uniformly distributed along the circumference of the rotating shaft and comprise a first rotating rod and a second rotating rod which are alternately arranged, the length of the first rotating rod is greater than that of the second rotating rod, and the blades are arranged on the first rotating rod.
3. The automatic enzyme deactivation device of claim 1, wherein an exhaust fan is arranged in the middle of the cover top; handles are arranged on two sides of the cover top.
4. The automatic enzyme deactivating device as claimed in claim 1, wherein the outer circumference of the pot rim has a smaller diameter than the inner circumference of the cover wall, and the inner circumference of the cover wall near the pot rim has balls embedded thereon and distributed uniformly in the circumferential direction.
5. The automatic enzyme deactivating device of claim 1, wherein the pot body has a first pot wall and a second pot wall connected with each other, and an electric heating wire and a plurality of temperature sensors are arranged between the first pot wall and the second pot wall; a temperature control PLC electrically connected with the electric heating wire and the temperature sensor is arranged inside the pot edge; the upper half part of the first pot wall is provided with a plurality of inclined air blowing holes, an air blower is arranged below the second pot wall, an air outlet of the air blower is communicated into the pot body, and the air blower is arranged on the horizontal support.
6. The automatic green removing device of claim 5, wherein the air blowing hole is arranged in a staggered manner with respect to the electric heating wire and the temperature sensor, and the electric heating wire is spirally laid on one surface of the first pot wall close to the second pot wall; and a filter screen is arranged in the air blowing hole.
7. The automatic enzyme deactivation device as claimed in claim 1, wherein the pot edge is welded or screwed on the pot body; the outer side of the pot edge is higher than the inner side of the pot edge, the bottom surface of the pot edge is provided with a plurality of horizontal plates which are uniformly distributed along the circumferential direction, and the top surface of the pot edge is an integral inclined surface or cambered surface; and the outer side surface of the pot edge is provided with a window capable of being opened and closed.
8. The automatic enzyme deactivating device of claim 1 wherein the horizontal support has two ends fixed to the legs and the legs have power control boxes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920800819.4U CN210382468U (en) | 2019-05-30 | 2019-05-30 | Automatic fixation device for fixation of tea leaves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920800819.4U CN210382468U (en) | 2019-05-30 | 2019-05-30 | Automatic fixation device for fixation of tea leaves |
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| CN210382468U true CN210382468U (en) | 2020-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920800819.4U Active CN210382468U (en) | 2019-05-30 | 2019-05-30 | Automatic fixation device for fixation of tea leaves |
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| CN (1) | CN210382468U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112425664A (en) * | 2020-11-18 | 2021-03-02 | 修水县眉新茶业有限公司 | Tea leaf fixation device |
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2019
- 2019-05-30 CN CN201920800819.4U patent/CN210382468U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112425664A (en) * | 2020-11-18 | 2021-03-02 | 修水县眉新茶业有限公司 | Tea leaf fixation device |
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