CN210376242U - Ultrasonic flaw detection platform for carbon fiber board - Google Patents
Ultrasonic flaw detection platform for carbon fiber board Download PDFInfo
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- CN210376242U CN210376242U CN201920732592.4U CN201920732592U CN210376242U CN 210376242 U CN210376242 U CN 210376242U CN 201920732592 U CN201920732592 U CN 201920732592U CN 210376242 U CN210376242 U CN 210376242U
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Abstract
The utility model relates to an ultrasonic flaw detection platform for a carbon fiber plate, which comprises a bottom plate, wherein the surface of the bottom plate is symmetrically provided with clamping mechanisms, and the top and the bottom of the carbon fiber plate are respectively in sliding fit with a first detection mechanism and a second detection mechanism; the outer end parts of the first detection mechanism and the second detection mechanism are fixedly connected to a fixed plate, the fixed plate is vertically connected with a transverse plate in a sliding mode, and two ends of the bottom surface of the transverse plate are respectively connected with a supporting seat in a sliding mode; the first detection mechanism is electrically connected to the first flaw detection instrument, and the second detection mechanism is electrically connected to the second flaw detection instrument; the clamping mechanism of the ultrasonic flaw detection platform for the carbon fiber board can realize stable supporting and limiting of the probe, and liberate the hands of an operator; in the detection process, the two detection mechanisms can simultaneously carry out synchronous detection on the surface and the bottom surface of the carbon fiber plate, so that the detection flow is simplified.
Description
Technical Field
The utility model relates to a carbon fiber board is with ultrasonic inspection testing platform belongs to carbon fiber material production technical field.
Background
After the carbon fiber plate is subjected to hot press forming, ultrasonic flaw detection needs to be carried out on the formed carbon fiber plate, and the ultrasonic flaw detection is a method for detecting part defects by utilizing the characteristic that ultrasonic energy penetrates into the depth of a metal material and enters another section from one section and reflects at the edge of the interface; through ultrasonic flaw detection, workers can be helped to clearly know whether cracks exist in the carbon fiber plate or not and whether the cracks reach the delivery standard or not;
the existing ultrasonic flaw detection is that an operator holds a plate with one hand and holds an ultrasonic probe with the other hand, the ultrasonic probe continuously slides on a carbon fiber plate, the conditions of all positions of the plate are known through graphic data on a detector, and after one side is detected, the other side is detected by turning over the plate;
the method has more operation flows and longer time consumption, and in the detection process, the carbon fiber plate is required to be continuously put down and the couplant is required to be sprayed, so that the detection operation is relatively troublesome.
SUMMERY OF THE UTILITY MODEL
The utility model provides a not enough to prior art exists, provides a carbon fiber board is with ultrasonic flaw detection platform, and concrete technical scheme is as follows:
an ultrasonic flaw detection platform for a carbon fiber plate comprises a bottom plate, wherein clamping mechanisms are symmetrically arranged on the surface of the bottom plate and used for clamping and limiting the carbon fiber plate, and a first detection mechanism and a second detection mechanism are respectively attached to the top and the bottom of the carbon fiber plate in a sliding manner; the outer end parts of the first detection mechanism and the second detection mechanism are fixedly connected to a fixed plate, the fixed plate is vertically connected with a transverse plate in a sliding mode, the transverse plate is used for enabling the fixed plate to transversely slide, two ends of the bottom surface of the transverse plate are respectively connected with a supporting seat in a sliding mode, and the supporting seats are used for enabling the transverse plate to longitudinally slide; the first detection mechanism is electrically connected to the first flaw detection instrument, and the second detection mechanism is electrically connected to the second flaw detection instrument.
Preferably, the first flaw detection instrument and the second flaw detection instrument are stacked inside a protective cover, and the fixing plate and the protective cover are located on two sides of the carbon fiber plate relatively.
Preferably, first detection mechanism with the structure is the same between the second detection mechanism, first detection mechanism includes branch, gag lever post and probe, the branch level is located the surface of carbon fiber plate, the perpendicular fixed connection of one end of branch the fixed plate, the other end of branch is equipped with perpendicularly the gag lever post, the bottom of gag lever post is equipped with the probe, the probe with the surface laminating of carbon fiber plate, the first detector of detecting a flaw of probe electric connection.
Preferably, the first detection mechanism further comprises a limiting pipe, the top end of the limiting rod is embedded into the limiting pipe in a sliding mode, the top end side wall of the limiting pipe is fixedly connected with the supporting rod, a second spring is arranged inside the limiting pipe, and the second spring is arranged at the top end of the limiting rod.
Preferably, the clamping mechanism comprises a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate are symmetrically attached to two sides of the carbon fiber plate, and the second clamping plate is connected with the bottom plate in a sliding mode.
Preferably, a second sliding groove is formed in the surface of the supporting seat, scale strips are distributed on the surface of the second sliding groove, two ends of the transverse plate are respectively embedded into the second sliding groove in a sliding mode, a sliding plate is arranged on the inner wall of the transverse plate, and the sliding plate is fixedly connected with the second sliding groove through screws.
Preferably, the surface of the bottom plate is provided with a liquid storage tank, and the liquid storage tank is arranged at the bottom of the carbon fiber plate in parallel.
The utility model has the advantages that: the clamping mechanism can clamp the carbon fiber plate, and the detection mechanism can transversely move along the transverse plate and longitudinally move along the supporting seat, so that the stable supporting and limiting of the probe are realized, and the hands of an operator are liberated; in the detection process, the two detection mechanisms can simultaneously carry out synchronous detection on the surface and the bottom surface of the carbon fiber plate, so that the detection flow is simplified.
Drawings
Fig. 1 is a schematic structural view of an ultrasonic flaw detection platform for a carbon fiber board according to the present invention;
fig. 2 is a schematic view of a connection cross-sectional structure of the first detecting mechanism, the fixing plate and the transverse plate of the present invention;
fig. 3 is a schematic view of the internal cross-sectional structure of the first detecting mechanism of the present invention;
fig. 4 is an enlarged schematic view of a position a in the present invention.
Reference numerals: 1. the bottom plate, 11, the reservoir, 12, first spout, 13, first spring, 2, the supporting seat, 21, the second spout, 22, the scale bar, 3, the diaphragm, 31, the slide, 4, fixture, 41, first grip block, 42, the second grip block, 5, the fixed plate, 51, the handle, 6, first detection mechanism, 61, branch, 62, spacing pipe, 63, the gag lever post, 64, the probe, 7, the protection casing, 71, first flaw detection appearance, 72, the second flaw detection appearance, 8, the second detection mechanism, 9, the carbon fiber board.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
An ultrasonic flaw detection platform for a carbon fiber plate comprises a bottom plate 1, wherein clamping mechanisms 4 are symmetrically arranged on the surface of the bottom plate 1, the clamping mechanisms 4 are used for clamping and limiting a carbon fiber plate 9, and a first detection mechanism 6 and a second detection mechanism 8 are respectively attached to the top and the bottom of the carbon fiber plate 9 in a sliding mode; the first detection mechanism 6 and the second detection mechanism 8 are used for synchronously detecting two surfaces of the carbon fiber plate 9;
the outer end parts of the first detection mechanism 6 and the second detection mechanism 8 are fixedly connected to a fixed plate 5, the fixed plate 5 is vertically connected with a transverse plate 3 in a sliding manner, the transverse plate 3 is used for enabling the fixed plate 5 to slide transversely, two ends of the bottom surface of the transverse plate 3 are respectively connected with a support seat 2 in a sliding manner, and the support seats 2 are used for enabling the transverse plate 3 to slide longitudinally;
the first detection mechanism 6 is electrically connected to the first flaw detector 71, and the second detection mechanism 8 is electrically connected to the second flaw detector 72.
As an improvement of the above technical solution, the first flaw detector 71 and the second flaw detector 72 are stacked inside a protective cover 7, and the fixing plate 5 and the protective cover 7 are located at two opposite sides of the carbon fiber plate 9; the relative setting can make things convenient for operating personnel when removing fixed plate 5, can look directly at the display screen of the detector of detecting a flaw to remove, watch the image, the numerical value of display screen simultaneously.
As an improvement of the above technical solution, the first detection mechanism 6 and the second detection mechanism 8 have the same structure, the first detection mechanism 6 includes a support rod 61, a limit rod 63 and a probe 64, the support rod 61 is horizontally arranged on the surface of the carbon fiber plate 9, one end of the support rod 61 is vertically and fixedly connected to the fixing plate 5, the other end of the support rod 61 is vertically provided with the limit rod 63, and the probe 64 can be supported and limited by the support rod 61 and the limit rod 63;
the bottom end of the limiting rod 63 is provided with a probe 64, the probe 64 is attached to the surface of the carbon fiber plate 9, and the probe 64 is electrically connected with a first flaw detection detector 71.
As an improvement of the above technical solution, the first detection mechanism 6 further includes a limiting tube 62, the top end of the limiting rod 63 is slidably embedded in the limiting tube 62, the side wall of the top end of the limiting tube 62 is fixedly connected to the support rod 61, a second spring 621 is installed in the limiting tube 62, and the second spring 621 is installed at the top end of the limiting rod 63; the limiting rod 63 can slide up and down in the limiting pipe 62, so that the position of the probe 64 is changed, and the detection requirements of the probes 64 with different thicknesses are met; the second spring 621 is used for adjusting the extending length of the limiting rod 63 in a floating manner, so that the requirement of the fitting detection of the curved-surface plate is met.
As an improvement of the above technical solution, a second sliding groove 21 is formed on the surface of the supporting seat 2, scale bars 22 are distributed on the surface of the second sliding groove 21, and the scale bars 22 are arranged to facilitate the transverse plate 3 to move longitudinally and precisely;
the two ends of the transverse plate 3 are respectively embedded into the second sliding grooves 21 in a sliding manner, sliding plates 31 are arranged on the inner wall of the transverse plate 3, and the sliding plates 31 are fixedly connected with the second sliding grooves 21 through screws.
As an improvement of the above technical solution, the clamping mechanism 4 includes a first clamping plate 41 and a second clamping plate 42, the first clamping plate 41 and the second clamping plate 42 are symmetrically attached to two sides of the carbon fiber plate 9, and the second clamping plate 42 is slidably connected to the bottom plate 1; the sliding connection makes the second clamping plate 42 adjustable to meet the clamping requirements of carbon fiber plates 9 of different lengths.
As an improvement of the above technical solution, a liquid storage tank 11 is formed on the surface of the bottom plate 1, and the liquid storage tank 11 is arranged at the bottom of the carbon fiber plate 9 in parallel; the liquid storage tank 11 is used for storing the couplant and improving the ultrasonic detection effect, and the liquid storage tank 11 can be used for recovering the dripped couplant.
As shown in fig. 1, fig. 1 is a schematic structural view of an ultrasonic flaw detection platform for a carbon fiber board according to the present invention;
a liquid storage tank 11 is formed in the middle of the surface of the bottom plate 1, the liquid storage tank 11 is used for storing a couplant, and the couplant is a medical product consisting of a new-generation aqueous polymer gel; the pH value of the ultrasonic imaging liquid is neutral, so that the ultrasonic imaging liquid is non-toxic and harmless to a human body, is not easy to dry and rancidity, and has clear ultrasonic imaging;
a first chute 12 is formed in one side of the liquid storage tank 11, and a first spring 13 is installed inside the first chute 12;
the first clamping plate 41 and the second clamping plate 42 are symmetrically and vertically arranged on two sides of the liquid storage tank 11, the first clamping plate 41 is fixedly connected with the bottom plate 1, the bottom of the second clamping plate 42 is embedded into the first sliding groove 12 in a sliding mode, the first spring 13 is compressed when the second clamping plate 42 is moved outwards, and therefore the distance between the second clamping plate 42 and the first clamping plate 41 is changed, and the processing requirements of carbon fiber plates with different lengths are met;
the first flaw detector 71 is stacked on top of the second flaw detector 72 and both are mounted within the protective cover 7, illustratively, a gabor ZBL-U510; the internal cracks of the produced carbon fiber plate and the thickness of the carbon fiber plate can be detected;
the surface of carbon fiber plate 9 is located to first detection mechanism 6 parallel, and the end connection to fixed plate 5 of first detection mechanism 6, fixed plate 5 lateral sliding connection diaphragm 3, and the both ends bottom of diaphragm 3 is longitudinal sliding connection respectively has supporting seat 2, can change detection mechanism's detection position through supporting seat 2, diaphragm 3 to alright carry out all-round scanning to carbon fiber plate 9 surface, bottom surface in a course of working.
As shown in fig. 2, fig. 2 is a schematic view of a connection cross-sectional structure of the first detecting mechanism, the fixing plate and the transverse plate of the present invention;
the first detection mechanism 6 and the second detection mechanism 8 are symmetrically arranged on the upper surface and the lower surface of the carbon fiber plate 9, the tail ends of the first detection mechanism 6 and the second detection mechanism 8 are fixedly connected to the fixed plate 5, and the two detection mechanisms are driven to synchronously move when the fixed plate 5 is moved, so that the two surfaces are synchronously detected;
the probe 65 is attached to the surface of the carbon fiber plate 9, the top of the probe 65 is provided with a limiting rod 63, the limiting rod 63 is embedded in the limiting pipe 62 in a sliding manner, the side wall of the limiting pipe 62 is vertically provided with a support rod 61, and the outer end part of the support rod 61 is vertically and fixedly connected with the fixing plate 5;
the outer wall of the fixed plate 5 is provided with a semi-annular handle 51, and the handle 51 is used for facilitating the operator to move the fixed plate 5.
As shown in fig. 3, fig. 3 is a schematic view of an internal cross-sectional structure of the first detecting mechanism of the present invention;
the limiting pipe 62 is internally provided with a second spring 621, the limiting rod 63 can slide up and down in the limiting pipe 62, when the limiting rod moves to a convex curved surface, the limiting rod 63 slides upwards and compresses the second spring 621, and when the limiting rod moves to a plane or a concave surface, the second spring 621 can push the limiting rod 63 to move outwards;
the data line of the probe 64 passes through the limiting tube 62 and the supporting rod 61.
As shown in fig. 4, fig. 4 is an enlarged schematic structural diagram of a position a in the present invention.
When the utility model is implemented, the manufactured carbon fiber plate is immersed in the liquid storage tank 11, so that the outer wall of the carbon fiber plate is soaked with the coupling agent, and then the second clamping plate 42 is pushed outwards, so that the second clamping plate 42 slides along the first chute 12 and compresses the first spring 13, the carbon fiber plate is horizontally placed between the first clamping plate 41 and the second clamping plate 42, the second clamping plate 42 is loosened, and the carbon fiber plate is clamped tightly by the second clamping plate 42 under the action of the first spring 13;
the fixing plate 5 is moved transversely along the transverse plate 3, so that the two detection mechanisms are aligned with the end portions of the carbon fiber plate, then an operator pushes the fixing plate 5 inwards, the fixing plate 5 drives the transverse plate 3 to slide longitudinally along the supporting seat 2, after the detection mechanisms are contacted with the carbon fiber plate, the first detection mechanism 6 is attached to the top surface of the plate, the second detection mechanism 8 is attached to the bottom surface of the plate, at the moment, the first flaw detection instrument 71 and the second flaw detection instrument 72 are opened, data information detected by the two ultrasonic probes 64 can be fed back to the two instruments, the operator can visually and simultaneously observe graphs and data information of the two instruments, and accordingly plate information of a detected part is judged;
in the detection process, an operator firstly moves the fixing plate 5 transversely to enable the two probes to slide transversely along the surface of the carbon fiber plate, so that the omnibearing linear detection of the positions of the probes is realized, and in the movement process, the supporting rod can slide up and down according to the concave-convex condition of the plate and reset under the pushing of the second spring 621;
after the detection of the transverse linear surface is finished, the transverse plate 3 of 1.5cm is pushed inwards each time, an operator carries out accurate positioning according to the scale bars 22, screws on the sliding plate 31 are screwed, and then the transverse linear surface is detected; the comprehensive and efficient detection of the carbon fiber plate is repeatedly completed;
in order to improve the detection effect, the couplant may be sprayed onto the carbon fiber plate during the detection process, and the dripping couplant may be stored in the liquid storage tank 11.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. The utility model provides a carbon fiber board is with ultrasonic inspection testing platform which characterized in that: the device comprises a bottom plate (1), wherein clamping mechanisms (4) are symmetrically arranged on the surface of the bottom plate (1), the clamping mechanisms (4) are used for clamping and limiting a carbon fiber plate (9), and a first detection mechanism (6) and a second detection mechanism (8) are respectively attached to the top and the bottom of the carbon fiber plate (9) in a sliding manner;
the outer end parts of the first detection mechanism (6) and the second detection mechanism (8) are fixedly connected to a fixed plate (5), the fixed plate (5) is vertically connected with a transverse plate (3) in a sliding mode, the transverse plate (3) is used for enabling the fixed plate (5) to slide transversely, two ends of the bottom surface of the transverse plate (3) are respectively connected with a supporting seat (2) in a sliding mode, and the supporting seats (2) are used for enabling the transverse plate (3) to slide longitudinally;
the first detection mechanism (6) is electrically connected to the first flaw detection instrument (71), and the second detection mechanism (8) is electrically connected to the second flaw detection instrument (72).
2. The ultrasonic flaw detection platform for the carbon fiber board according to claim 1, characterized in that: the first flaw detection instrument (71) and the second flaw detection instrument (72) are stacked inside the protective cover (7), and the fixed plate (5) and the protective cover (7) are relatively positioned on two sides of the carbon fiber plate (9).
3. The ultrasonic flaw detection platform for the carbon fiber board as claimed in claim 2, wherein: first detection mechanism (6) with the structure is the same between second detection mechanism (8), first detection mechanism (6) include branch (61), gag lever post (63) and probe (64), branch (61) level is located the surface of carbon fiber plate (9), the perpendicular fixed connection of one end of branch (61) fixed plate (5), the other end of branch (61) is equipped with perpendicularly gag lever post (63), the bottom of gag lever post (63) is equipped with probe (64), probe (64) with the surface laminating of carbon fiber plate (9), first flaw detection appearance (71) of probe (64) electric connection.
4. The ultrasonic flaw detection platform for the carbon fiber board according to claim 3, characterized in that: first detection mechanism (6) still include spacing pipe (62), the top of gag lever post (63) slide and imbed in the inside of spacing pipe (62), the top lateral wall fixed connection branch (61) of spacing pipe (62), the internally mounted of spacing pipe (62) has second spring (621), second spring (621) are located the top of gag lever post (63).
5. The ultrasonic flaw detection platform for the carbon fiber board according to claim 4, wherein: second spout (21) have been seted up on the surface of supporting seat (2), the surface distribution of second spout (21) has scale bar (22), the both ends of diaphragm (3) slide respectively and imbed in the inside of second spout (21), the inner wall of diaphragm (3) is equipped with slide (31), slide (31) pass through screw fixed connection second spout (21).
6. The ultrasonic testing platform for carbon fiber boards according to any one of claims 1 to 5, wherein: fixture (4) include first grip block (41) and second grip block (42), first grip block (41) second grip block (42) symmetry laminating in the both sides of carbon fiber plate (9), second grip block (42) with bottom plate (1) sliding connection.
7. The ultrasonic testing platform for carbon fiber boards according to any one of claims 1 to 5, wherein: a liquid storage tank (11) is formed in the surface of the bottom plate (1), and the liquid storage tank (11) is arranged at the bottom of the carbon fiber plate (9) in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920732592.4U CN210376242U (en) | 2019-05-21 | 2019-05-21 | Ultrasonic flaw detection platform for carbon fiber board |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920732592.4U CN210376242U (en) | 2019-05-21 | 2019-05-21 | Ultrasonic flaw detection platform for carbon fiber board |
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| CN210376242U true CN210376242U (en) | 2020-04-21 |
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| CN201920732592.4U Active CN210376242U (en) | 2019-05-21 | 2019-05-21 | Ultrasonic flaw detection platform for carbon fiber board |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115046508A (en) * | 2022-08-17 | 2022-09-13 | 山东恩光新材料有限公司 | Zinc-plated book processing is with semi-manufactured goods zinc layer thickness measurement auxiliary assembly |
-
2019
- 2019-05-21 CN CN201920732592.4U patent/CN210376242U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115046508A (en) * | 2022-08-17 | 2022-09-13 | 山东恩光新材料有限公司 | Zinc-plated book processing is with semi-manufactured goods zinc layer thickness measurement auxiliary assembly |
| CN115046508B (en) * | 2022-08-17 | 2022-11-01 | 山东恩光新材料有限公司 | Zinc-plated book processing is with semi-manufactured goods zinc layer thickness measurement auxiliary assembly |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 234000 Chaoyang Road 169, Suzhou High-tech Industrial Park, Anhui Province Patentee after: Anhui jialiqi Advanced Composite Technology Co.,Ltd. Address before: 234000 Chaoyang Road 169, Suzhou High-tech Industrial Park, Anhui Province Patentee before: ANHUI JIALIQI AEROSPACE CARBON FIBER Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CB03 | Change of inventor or designer information |
Inventor after: Fu Jing Inventor after: Sun Pengpeng Inventor after: Tao Jingheng Inventor after: Ying Kai Inventor after: Zhang Yunlong Inventor before: Fu Jing Inventor before: Sun Pengpeng Inventor before: Tao Jingheng Inventor before: Ying Kai Inventor before: Zhang Yunlong |
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| CB03 | Change of inventor or designer information |