CN210375597U - Novel intelligent support with force measurement supporting rod and support monitoring system - Google Patents

Novel intelligent support with force measurement supporting rod and support monitoring system Download PDF

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Publication number
CN210375597U
CN210375597U CN201921869810.5U CN201921869810U CN210375597U CN 210375597 U CN210375597 U CN 210375597U CN 201921869810 U CN201921869810 U CN 201921869810U CN 210375597 U CN210375597 U CN 210375597U
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plate
support
support rod
sliding box
rod base
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聂新民
姜瑞娟
陈宜言
盖卫明
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Shenzhen Municipal Design and Research Institute Co Ltd
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Shenzhen Municipal Design and Research Institute Co Ltd
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Abstract

The utility model discloses a novel intelligent support with a force measuring strut and a support monitoring system; comprises a steel basin and a top plate; a force measuring supporting rod is connected between the steel basin and the top plate; the force measuring support rod comprises a first connecting piece fixed on the horizontal flange plate, a support rod base is arranged on the first connecting piece, a support rod penetrates through the support rod base, the bottom of the support rod is connected with the inner bottom wall of the support rod base through a compression spring, the top of the support rod base is connected with a lower hemispherical shell, a universal spherical hinge is arranged in the lower hemispherical shell, and the top of the universal spherical hinge is connected with the bottom of the top plate through a second connecting piece; the middle part of the first connecting piece is provided with a lead in a penetrating way through a lead hole, the lead is respectively connected with a support monitoring system and a sensing unit, and the support monitoring system comprises a data acquisition unit, a data output unit and a monitoring center. The utility model discloses take novel intelligent support and support monitoring system of dynamometry branch can the real-time supervision support atress situation, do not influence support mechanical properties and be convenient for change pressure sensing unit.

Description

Novel intelligent support with force measurement supporting rod and support monitoring system
Technical Field
The utility model relates to a support technical field especially relates to a take novel intelligent support and support monitoring system of dynamometry branch.
Background
The bridge support is an important component and device for realizing load transfer, coordinated deformation and structural safety guarantee between the upper part and the lower part of the bridge, is critical in position and weak in structure, can directly cause stress deviation or unbalance of the lower part structure of the bridge due to damage or destruction of the bridge support, further causes damage and destruction of other components, accelerates the attenuation of the service life of the bridge, and directly threatens the overall safety of the bridge structure. With the development of economy and the increase of traffic volume, the damage or destruction of a bridge support becomes one of main diseases of an active bridge in China, regular manual detection is a common means for obtaining the health condition of the bridge support at present, but in view of the fact that the bridge support is generally in a severe and concealed engineering environment, the limitation of a manual detection method causes that many diseases cannot be found and treated in time. Therefore, the intelligent support with the functions of remote real-time monitoring and early warning is researched and developed, the health condition and potential risks of the service support and the bridge can be mastered in time, and the local or overall damage of the bridge caused by the sudden damage of the bridge support is avoided. That is, the intellectualization of the bridge support can prevent bridge accidents caused by support damage in the bud, and also can provide reliable data for health monitoring and diagnosis of the superstructure and construction of an intelligent transportation system.
Currently, long-term monitoring for a support is still a difficulty in bridge health monitoring, because a pressure sensor needs to be arranged in the support, the original structure of the support is possibly influenced, and meanwhile, higher requirements are also put on the performance and durability of the sensor. The three-way force-measuring support is provided with a force-measuring element and data acquisition and processing equipment on the basis of a conventional support, but the support structure is greatly modified due to the selection of the type of a sensor. A hydraulic height-adjustable force-measuring basin-type rubber support is disclosed in Fair Hui et al, which is mainly used for adjusting the height of the support and has a single force-measuring function. A support capable of measuring vertical displacement and load based on a fiber grating sensor is developed by Sung-JinChang and Nam-SikKim, is used for controlling errors in the installation process of a bridge support, and long-term monitoring is not achieved. Dong-HoHa et al propose that the load is measured by putting a piezoelectric material in the support and collecting energy, so as to monitor the traffic flow and the support stress, and the monitoring target is single.
In the prior art, the monitoring of the stress condition of the support mainly depends on a pressure sensing unit, and data information of the pressure measured by the sensing unit needs to be led out through a lead, so that micropores need to be formed in the support for leading out a lead, and further the overall mechanical property of the support is affected; in addition, the replacement of the sensing unit is also a difficult problem in the current technical field of the support, and due to the fact that the sensing unit is usually fixedly connected with the support body, if the sensing unit needs to be replaced, the whole support needs to be replaced, so that the cost is high, and the operation is complex.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a take novel intelligent support and support monitoring system of dynamometry branch to solve the problem that above-mentioned prior art exists, can real-time supervision support atress situation, do not influence support mechanical properties and be convenient for change pressure sensing unit.
In order to achieve the above object, the utility model provides a following scheme:
the utility model provides a novel intelligent support with a force measurement supporting rod, which comprises a steel basin, wherein a rubber plate is laid in the steel basin, and a top plate is fixedly connected above the rubber plate; a dustproof ring is arranged between the top plate and the top of the side wall of the steel basin; sleeves are symmetrically arranged at the bottom of the steel basin and the top of the top plate; a horizontal flange plate is integrally formed at the bottom of the steel basin, and a force measuring support rod is fixedly connected between the horizontal flange plate and the top plate; the force measuring support rod comprises a first connecting piece fixed on the horizontal flange plate through a lower anchoring bolt, a support rod base which is hollow inside and is provided with an opening at the top is arranged on the first connecting piece, a support rod penetrates through the support rod base, the bottom of the support rod is fixedly connected with the inner bottom wall of the support rod base through a compression spring, the top of the support rod base is fixedly connected with a lower hemispherical shell, a universal spherical hinge is movably arranged in the lower hemispherical shell, and the top of the universal spherical hinge is connected with the bottom of the top plate through a second connecting piece; a wire hole is formed in the middle of the first connecting piece, a wire penetrates through the wire hole, one end of the wire is connected with a support monitoring system, the other end of the wire is connected with a sensing unit, and the sensing unit is located between the first connecting piece and the supporting rod base; the bottom of the supporting rod is provided with a horizontal limiting convex plate, and the size of the cross section of the limiting convex plate is larger than that of the top opening of the supporting rod base.
Optionally, a gasket is arranged between the bottom of the steel basin and the sleeve, and a gasket is arranged between the top of the top plate and the sleeve.
Optionally, the first connecting piece is a lower sliding box with an opening at the top; a lower pressure polytetrafluoroethylene sliding plate is arranged at the bottom in the lower sliding box, the support rod base penetrates through the opening at the top of the lower sliding box and then is connected with the lower pressure polytetrafluoroethylene sliding plate, and the sensing unit is positioned between the lower pressure polytetrafluoroethylene sliding plate and the bottom in the lower sliding box; the size of the top opening of the lower sliding box is larger than the size of the cross section of the support rod base; horizontal limiting plates are integrally formed on the inner sides of the tops of the two X-direction side walls of the lower sliding box, and the end parts of the horizontal limiting plates are in contact with the side walls of the supporting rod base; a flange is integrally formed at the bottom of the support rod base in the X direction, and the end part of the flange is contacted with the side wall of the lower sliding box in the X direction; and a lower anti-pulling polytetrafluoroethylene sliding plate is arranged between the horizontal limiting plate of the lower sliding box and the flange of the support rod base.
Optionally, the second connecting piece is an upper sliding box with an opening at the bottom, and the upper sliding box is fixedly connected to the bottom of the top plate through an upper anchoring bolt; an upper pressure polytetrafluoroethylene sliding plate is arranged at the inner top of the upper sliding box, and the top of the universal spherical hinge penetrates through the opening of the upper sliding box and is connected with the upper pressure polytetrafluoroethylene sliding plate; the top section of the universal ball hinge is smaller than the bottom opening section of the upper sliding box; horizontal limiting plates are integrally formed at the bottoms of the two Y-direction side walls of the upper sliding box, and the end parts of the horizontal limiting plates are in contact with the side walls of the universal spherical hinge; a flange is integrally formed at the top of the universal spherical hinge in the Y direction, and the end part of the flange is contacted with the side wall of the upper sliding box in the Y direction; an upper anti-pulling polytetrafluoroethylene sliding plate is arranged between the horizontal limiting plate of the upper sliding box and the flange at the top of the universal spherical hinge.
Optionally, the first connecting piece is a lower sliding box with an opening at the top; a lower pressure polytetrafluoroethylene sliding plate is arranged at the bottom in the lower sliding box, the support rod base penetrates through the opening at the top of the lower sliding box and then is connected with the lower pressure polytetrafluoroethylene sliding plate, and the sensing unit is positioned between the lower pressure polytetrafluoroethylene sliding plate and the bottom in the lower sliding box; the size of the top opening of the lower sliding box is larger than the size of the cross section of the support rod base; horizontal limiting plates are integrally formed on the inner sides of the tops of the two Y-direction side walls of the lower sliding box, and the end parts of the horizontal limiting plates are in contact with the side walls of the supporting rod base; a flange is integrally formed at the bottom of the support rod base in the Y direction, and the end part of the flange is contacted with the side wall of the lower sliding box in the Y direction; and a lower anti-pulling polytetrafluoroethylene sliding plate is arranged between the horizontal limiting plate of the lower sliding box and the flange of the support rod base.
Optionally, the first connecting piece is a lower base plate, and the support rod base, the lower base plate and the horizontal flange plate are fixedly connected through the lower anchoring bolt; the wire guide hole is formed in the middle of the lower base plate, and the sensing unit is located between the lower base plate and the supporting rod base.
Optionally, the second connecting piece is an upper anchor bolt, and the top of the universal ball joint is fixedly connected with the bottom of the top plate through the upper anchor bolt.
The utility model also discloses a support monitoring system, including data acquisition unit, data output unit, surveillance center and take the novel intelligent support of dynamometry branch, the novel intelligent support pressure data transmission who takes dynamometry branch that data acquisition unit measured the pressure sensing unit extremely data output unit, data output unit with pressure data transmission extremely surveillance center.
Optionally, the monitoring center includes a data receiving unit, a server, a monitoring unit, an analyzing unit, and a human-computer interaction unit, and the data receiving unit transmits the pressure data of the data output unit to the server, the monitoring unit, the analyzing unit, and the human-computer interaction unit.
The utility model discloses for prior art gain following technological effect:
the utility model discloses a novel intelligent support can the atress condition of real-time supervision support to judge the health status of support. And the early warning function can be realized through the post processing of the monitoring data, namely when the support stress exceeds an allowable value or the rigidity changes suddenly, the alarm can be automatically given, the collapse of buildings such as bridges and the like can be avoided, and tragic events can be avoided.
The pressure sensing unit is arranged between the support rod base of the support rod force measuring device and the lower sliding box, so that the pressure sensing unit can be conveniently replaced, and the real-time monitoring of the stress state of the support can be realized.
The lead of the pressure sensing unit is led out from the bottom of the lower sliding box of the support rod force measuring device, and lead micropores do not need to be formed in the support, so that the mechanical property of the support is not affected.
The novel intelligent support has wide application range and simple structure, and does not influence the mechanical properties of the support; low cost and wide application.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 shows a schematic view of a novel bidirectional movable intelligent support according to a first embodiment of the present invention;
FIG. 2 is a cross-sectional view of a force-measuring strut device according to a first embodiment of the present invention in the X-direction;
FIG. 3 is a cross-sectional view of the force-measuring strut device according to the first embodiment of the present invention in the Y-direction;
fig. 4 shows a schematic view of a one-way movable novel intelligent support according to a second embodiment of the present invention;
FIG. 5 is a cross-sectional view of a force-measuring strut device according to a second embodiment of the present invention in the X-direction;
FIG. 6 is a cross-sectional view of the force-measuring strut device according to the second embodiment of the present invention in the Y-direction;
fig. 7 shows a schematic view of a novel fixed intelligent support according to a third embodiment of the present invention;
FIG. 8 is a cross-sectional view of a force-measuring strut device according to a third embodiment of the present invention in the X-direction;
FIG. 9 is a cross-sectional view of a force-measuring strut device according to a third embodiment of the present invention in the Y-direction;
FIG. 10 is a schematic diagram of the module connection of the support monitoring system of the present invention;
in the figure: 1. a top plate; 2. stainless steel cold-rolled steel sheets; 3. a polytetrafluoroethylene sheet; 4. an intermediate steel plate; 5. a steel basin; 6. a rubber plate; 7. a seal ring; 8. a dust ring; 9. a gasket; 10. a sleeve; 11. lateral stainless steel strips; 12. a guide slider; 13. a force measuring strut; 14. an upper anchor bolt; 15. sliding the box upwards; 16. an upper pressurized tetrafluoro slide plate; 17. a universal ball hinge; 18. a lower hemispherical shell; 19. a strut; 20. a strut base; 21. a compression spring; 22. a polytetrafluoroethylene slide plate is pressed down; 23. a polytetrafluoroethylene sliding plate is arranged; 24. a lower sliding box; 25. a lower anchor bolt; 26. a sensing unit; 27. a wire guide hole; 28. mounting a pulling-resistant PTFE sliding plate; 29. and a lower bottom plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model aims at providing a take novel intelligent support and support monitoring system of dynamometry branch to solve the problem that above-mentioned prior art exists, can real-time supervision support atress situation, do not influence support mechanical properties and be convenient for change pressure sensing unit.
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
Example one
The utility model provides a novel intelligent support with a force measuring strut, as shown in figure 1, figure 2 and figure 3, the novel intelligent support with the force measuring strut in the embodiment is a bidirectional movable pot type rubber structure, which comprises a steel pot 5, a rubber plate 6 is laid in the steel pot 5, a middle steel plate 4 is arranged above the rubber plate 6, a groove is arranged on the upper surface of the middle steel plate 4, a polytetrafluoroethylene plate 3 is arranged in the groove, a stainless steel cold-rolled steel plate 2 is arranged above the polytetrafluoroethylene plate 3, and a top plate 1 is fixedly connected with the top of the stainless steel cold-rolled steel plate 2; an outward extending part is integrally formed at the top of the middle steel plate 4 and is connected with the top of the side wall of the steel basin 5 through a dustproof ring 8; the bottom of the steel basin 5 and the top of the top plate 1 are symmetrically provided with sleeves 10; a horizontal flange plate is integrally formed at the bottom of the steel basin 5, and a force measuring support rod is fixedly connected between the horizontal flange plate and the top plate 1. A sealing ring 7 is arranged between the middle steel plate 4 and the rubber plate 6; a gasket 9 is arranged between the bottom of the steel basin 5 and the sleeve 10, and a gasket 9 is arranged between the top of the top plate 1 and the sleeve 10. The force-measuring supporting rod comprises a first connecting piece fixed on the horizontal flange plate through a lower anchoring bolt 25, a supporting rod base 20 which is hollow inside and is provided with an opening at the top is arranged on the first connecting piece, a supporting rod 19 penetrates through the supporting rod base 20, the bottom of the supporting rod 19 is fixedly connected with the inner bottom wall of the supporting rod base 20 through a compression spring 21, a lower hemispherical shell 18 is fixedly connected to the top of the supporting rod base 20, a universal spherical hinge 17 is movably installed in the lower hemispherical shell 18, and the top of the universal spherical hinge 17 is connected with the bottom of the top plate 1 through a second connecting piece; a wire hole 27 is formed in the middle of the first connecting piece, a wire penetrates through the wire hole 27, one end of the wire is connected with a support monitoring system, the other end of the wire is connected with a sensing unit 26, and the sensing unit 26 is positioned between the first connecting piece and the support rod base 20; the bottom of the supporting rod 19 is provided with a horizontal limiting convex plate, and the cross section size of the limiting convex plate is larger than the top opening size of the supporting rod base 20.
As shown in fig. 2 and 3, the first connecting member is a lower sliding box 24 with an open top; a lower pressed tetrafluoro sliding plate 22 is arranged at the bottom in the lower sliding box 24, the support rod base 20 penetrates through the opening at the top of the lower sliding box 24 and then is connected with the lower pressed tetrafluoro sliding plate 22, and the sensing unit 26 is positioned between the lower pressed tetrafluoro sliding plate 22 and the bottom in the lower sliding box 24; the size of the top opening of the lower sliding box 24 is larger than the size of the cross section of the strut base 20; horizontal limiting plates are integrally formed on the inner sides of the tops of the two X-direction side walls of the lower sliding box 24, and the end parts of the horizontal limiting plates are in contact with the side walls of the support rod base 20; a flange is integrally formed at the bottom of the strut base 20 in the X direction, and the end part of the flange is contacted with the side wall of the lower sliding box 24 in the X direction; a lower anti-pulling polytetrafluoroethylene sliding plate 23 is arranged between the horizontal limiting plate of the lower sliding box 24 and the flange of the support rod base 20.
The second connecting piece is an upper sliding box 15 with an opening at the bottom, and the upper sliding box 15 is fixedly connected to the bottom of the top plate 1 through an upper anchoring bolt 14; an upper pressure polytetrafluoroethylene sliding plate 16 is arranged at the inner top of the upper sliding box 15, and the top of the universal ball joint 17 penetrates through the opening of the upper sliding box 15 and then is connected with the upper pressure polytetrafluoroethylene sliding plate 16; the top section of the universal ball joint 17 is smaller than the bottom opening section of the upper sliding box 15; horizontal limiting plates are integrally formed at the bottoms of the two Y-direction side walls of the upper sliding box 15, and the end parts of the horizontal limiting plates are in contact with the side walls of the universal spherical hinge 17; a flange is integrally formed at the top of the universal spherical hinge 17 in the Y direction, and the end part of the flange is contacted with the side wall of the upper sliding box 15 in the Y direction; an upper anti-pulling polytetrafluoroethylene sliding plate 28 is arranged between a horizontal limiting plate of the upper sliding box 15 and a flange at the top of the universal spherical hinge 17.
An upper pressure polytetrafluoroethylene sliding plate 16 is arranged between the upper sliding box 15 and the universal spherical hinge 17 in the X direction, and an upper anti-pulling polytetrafluoroethylene sliding plate 28 is arranged between the upper sliding box 15 and the universal spherical hinge 17 in the Y direction. The lower part of the universal spherical hinge 17 is provided with a lower hemispherical shell 18, and lubricating liquid is arranged between the lower part of the universal spherical hinge 17 and the lower hemispherical shell 18, so that the universal spherical hinge 17 can flexibly rotate in the lower hemispherical shell 18. The lower part of the lower hemispherical shell 18 is rigidly connected with a support rod 19, the lower part of the support rod 19 is connected with a compression spring 21, and the compression spring 21 is arranged in a support rod base 20. The support rod base 20 is connected with the lower sliding box 24 through the lower anti-pulling polytetrafluoroethylene sliding plate 23, the bottom of the lower compression polytetrafluoroethylene sliding plate 24 is provided with a pressure sensing unit 26 and a wire guide 27, the pressure sensing unit 26 and the wire guide 27 are located in the bottom plate of the lower sliding box 24, and the lower sliding box 24 is connected with the bottom plate of the steel basin 5 through an upper anchor bolt 25.
When load acts on the support, the load is borne by the support body and the force measuring support rod 13 together, and the rigidity of the force measuring support rod 13 is smaller than that of the support body, so that the load borne by the force measuring support rod 13 is far smaller than that borne by the support. Therefore, the load born by the sensing unit at the position of the force measuring support rod can be reduced, and the large load value born by the support can be measured by the sensor with a small measuring range. According to the different rigidity ratio distribution of the force measuring pole 13 and the support body, the actual load borne by the support can be calculated back from the measurement value of the sensing unit 26.
During the working process of the force measuring support rod 13 with the force measuring function, a large rotation angle can be achieved through rotation between the universal spherical hinge 17 and the lower hemispherical shell 18, the support rod 19 slides along the slide way of the upper sliding box 15 to achieve X-direction displacement, the support rod 19 slides along the slide way of the lower sliding box 24 to achieve Y-direction displacement, and the compression spring 21 in the support rod 19 deforms to achieve Z-direction displacement. The force measuring pole 13 is respectively connected with the support top plate and the steel basin bottom plate through the upper sliding box 15 and the lower sliding box 24, so that the original rotation, X-direction displacement, Y-direction displacement and Z-direction displacement of the support are not influenced after the force measuring pole device is added to the support.
When vertical force acts on the support, the vertical pressure is transmitted to the force measuring support rod 13 through the upper sliding box 15, the upper compressed polytetrafluoroethylene sliding plate 16, the universal spherical hinge 17, the lower hemispherical shell 18, the support rod 19, the compression spring 21, the support rod base 20 and the lower compressed polytetrafluoroethylene sliding plate 22 which are sequentially superposed and transmitted to the pressure sensing unit in the bottom plate of the lower sliding box 24; the vertical pulling force is transmitted by transmitting the upward pulling force acting on the universal spherical hinge 17 to the top plate of the sliding box through the anti-pulling polytetrafluoroethylene sliding plate between the universal spherical hinge 17 and the sliding box.
When the horizontal force acts on the support, the horizontal force is transmitted to the lower hemispherical shell 18 through the contact surface between the universal spherical hinge 17 and the lower hemispherical shell 18 and then transmitted to the root of the side wall of the sliding box through the support rod 19 connected with the lower hemispherical shell 18 in the transmission of the horizontal force on the force measuring support rod 13. The supporting rod 19 slides along the slide way of the upper sliding box 15 to realize X-direction displacement, and the supporting rod 19 slides along the slide way of the lower sliding box 24 to realize Y-direction displacement.
When pressure is applied to the sensing element 26, i.e., the pressure sensing element is slightly deformed, causing the bridge to generate a highly linear voltage signal proportional to the pressure, also proportional to the excitation voltage, which is processed and converted into pressure data in readable form. After the pressure data of the support is transmitted to the data output unit, the data output unit transmits the pressure data to the monitoring center, and the monitoring center analyzes and processes the pressure data and then transmits the pressure data to the human-computer interaction unit.
Fig. 10 shows a module connection diagram of the support monitoring system of the present invention. The utility model discloses support monitoring system includes intelligent support and surveillance center.
The intelligent support comprises the basin-type rubber support, a data acquisition unit, a data output unit and a UPS power supply. The data acquisition unit acquires pressure data of each nano rubber sensor in the basin-type rubber support, the data output unit is preferably an optical load wireless switch and transmits the pressure data to the monitoring center, and the UPS provides uninterrupted electric energy for each power utilization module in the intelligent support.
The monitoring center comprises a data receiving unit, a server, a monitoring unit, an analysis unit, a man-machine interaction unit and a UPS power supply. The data receiving unit is also preferably an optical wireless switch, and is used for receiving the pressure data transmitted by the data output unit. The data receiving unit transmits the received data to the server, the monitoring unit, the analysis unit and the human-computer interaction unit, the server manages and controls the data, the monitoring unit monitors the data in real time, and the analysis unit evaluates and analyzes the data. The UPS provides uninterrupted power supply for each power utilization module in the monitoring center.
The utility model discloses intelligence support and support monitoring system gathers, transmits, monitors and the analysis through the monitoring data to the support, can know immediately, judge the health status of support to can realize the early warning function through the post processing to monitoring data, guarantee the safe in utilization of bridge.
Example two
In this embodiment, the force measuring strut is applied to a novel intelligent support with another structure, as shown in fig. 4, 5 and 6, the novel intelligent support of the force measuring strut in this embodiment is a one-way movable basin-type rubber structure, and the first connecting member in this embodiment is a lower sliding box 24 with an open top; a lower pressed tetrafluoro sliding plate 22 is arranged at the bottom in the lower sliding box 24, the support rod base 20 penetrates through the opening at the top of the lower sliding box 24 and then is connected with the lower pressed tetrafluoro sliding plate 22, and the sensing unit 26 is positioned between the lower pressed tetrafluoro sliding plate 22 and the bottom in the lower sliding box 24; the size of the top opening of the lower sliding box 24 is larger than the size of the cross section of the strut base 20; horizontal limiting plates are integrally formed on the inner sides of the tops of the two Y-direction side walls of the lower sliding box 24, and the end parts of the horizontal limiting plates are in contact with the side walls of the support rod base 20; a flange is integrally formed at the bottom of the strut base 20 in the Y direction, and the end part of the flange is contacted with the Y-direction side wall of the lower sliding box 24; a lower anti-pulling polytetrafluoroethylene sliding plate 23 is arranged between the horizontal limiting plate of the lower sliding box 24 and the flange of the support rod base 20. The second connecting piece is an upper anchor bolt 14, and the top of the universal spherical hinge 17 is fixedly connected with the bottom of the top plate 1 through the upper anchor bolt 14. As shown in fig. 4, the connection between the two ends of the top plate 1 and the upper anchor bolt 14 in this embodiment is a structure protruding downward, the inside of the protruding structure is provided with a guide slide bar 12, the two ends of the middle steel plate 4 are provided with lateral stainless steel bars 11 corresponding to the position of the guide slide bar 12, and the other structure of the new smart support in this embodiment is the same as that in the first embodiment.
When load acts on the support, the load is borne by the support body and the force measuring support rod 13 together, and the rigidity of the force measuring support rod 13 is smaller than that of the support body, so that the load borne by the force measuring support rod 13 is far smaller than that borne by the support. The load on the sensor unit 26 at the load strut can thus be reduced, so that a large load value on the support can be measured with a smaller measuring range of the sensor. According to the different rigidity ratio distribution of the force-measuring strut device and the support body, the actual load borne by the support can be calculated by the measurement value of the sensing unit.
In the working process of the force measuring support rod device with the force measuring function, a large rotation angle can be achieved through rotation between the universal spherical hinge 17 and the lower hemispherical shell 18, the support rod 19 slides along the slide way of the lower sliding box 24 to achieve X-direction displacement, Y-direction fixation of the upper portion of the support rod 19 is achieved through the upper anchoring bolt 14, and Z-direction displacement is achieved through deformation of the compression spring 21 in the support rod 19. The force measuring pole 13 is respectively connected with the top plate of the support and the bottom plate of the steel basin through an upper anchor bolt 14 and a lower sliding box 24, so that the original rotation, X-direction displacement, Y-direction fixation and Z-direction displacement of the support are not influenced after the force measuring pole 13 is added to the support.
Example III
In this embodiment, the force-measuring strut is applied to a new intelligent support structure different from the first and second embodiments, as shown in fig. 7, 8 and 9, the new intelligent support with the force-measuring strut in this embodiment is a fixed basin-shaped rubber structure, the first connecting member is a lower bottom plate 29, and the strut base 20, the lower bottom plate 29 and the horizontal flange plate are fixedly connected by a lower anchor bolt 25; the wire guide is opened in the middle of the lower base plate 29, and the sensing unit 26 is located between the lower base plate 29 and the strut base 20. The second connecting piece is an upper anchor bolt 14, and the top of the universal spherical hinge 17 is fixedly connected with the bottom of the roof 1 through the upper anchor bolt 14. As shown in fig. 7, the middle of the top plate 1 of the novel intelligent support in this embodiment is a downward protruding structure, and the protruding structure is matched with the steel basin 5, so that the bottom of the protruding structure in the middle of the top plate 1 is directly connected with the rubber plate 6, and the sealing ring 7 is arranged between the protruding structure in the middle of the top plate 1 and the rubber plate 6; the dust ring 8 is arranged between the top plate 1 and the side wall of the steel basin 5; the other structures of the novel intelligent support of the embodiment are the same as those of the first embodiment.
When load acts on the support, the load is borne by the support body and the force measuring support rod 13 together, and the rigidity of the force measuring support rod 13 is smaller than that of the support body, so that the load borne by the force measuring support rod device is far smaller than that borne by the support. The load on the sensor unit 26 at the load strut can thus be reduced, so that a large load value on the support can be measured with a smaller measuring range of the sensor. According to the different rigidity ratio distribution of the force measuring pole 13 and the support body, the actual load borne by the support can be calculated back from the measurement value of the sensing unit 26.
In the working process of the force measuring support rod device with the force measuring function, a large rotating angle can be realized through the rotation between the universal spherical hinge 17 and the lower hemispherical shell 18, the support rod 19 realizes the X-direction fixation through the lower bottom plate 29, the Y-direction fixation on the upper part of the support rod 19 is realized through the upper anchoring bolt 14, and the Z-direction displacement is realized through the deformation of the compression spring 21 in the support rod 19. The force-measuring pole 13 is respectively connected with the support top plate and the steel basin bottom plate through the upper anchoring bolt 14 and the lower bottom plate 29, so that the original rotation, X-direction fixation, Y-direction fixation and Z-direction displacement of the support are not influenced after the force-measuring pole 13 is added to the support.
The utility model discloses the principle and the implementation mode of the utility model have been explained using the concrete individual example, the explanation of the above example is only used to help understand the method and the core idea of the utility model, and the protection scope of the utility model is not limited, and the support model and the size, the number and the position of the force measuring pole, the number and the position of the sensing unit, etc. are limited; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the concrete implementation and the application scope. In summary, the content of the present specification should not be construed as a limitation of the present invention.

Claims (9)

1. The utility model provides a take novel intelligent support of dynamometry branch which characterized in that: the steel basin is characterized by comprising a steel basin, wherein a rubber plate is laid in the steel basin, and a top plate is fixedly connected above the rubber plate; a dustproof ring is arranged between the top plate and the top of the side wall of the steel basin; sleeves are symmetrically arranged at the bottom of the steel basin and the top of the top plate; a horizontal flange plate is integrally formed at the bottom of the steel basin, and a force measuring support rod is fixedly connected between the horizontal flange plate and the top plate; the force measuring support rod comprises a first connecting piece fixed on the horizontal flange plate through a lower anchoring bolt, a support rod base which is hollow inside and is provided with an opening at the top is arranged on the first connecting piece, a support rod penetrates through the support rod base, the bottom of the support rod is fixedly connected with the inner bottom wall of the support rod base through a compression spring, the top of the support rod base is fixedly connected with a lower hemispherical shell, a universal spherical hinge is movably arranged in the lower hemispherical shell, and the top of the universal spherical hinge is connected with the bottom of the top plate through a second connecting piece; a wire hole is formed in the middle of the first connecting piece, a wire penetrates through the wire hole, one end of the wire is connected with a support monitoring system, the other end of the wire is connected with a sensing unit, and the sensing unit is located between the first connecting piece and the supporting rod base; the bottom of the supporting rod is provided with a horizontal limiting convex plate, and the size of the cross section of the limiting convex plate is larger than that of the top opening of the supporting rod base.
2. The new intelligent mount with load cell pole of claim 1, wherein: the steel basin bottom with be provided with the packing ring between the sleeve, the roof top with be provided with the packing ring between the sleeve.
3. The new intelligent mount with load cell pole of claim 1, wherein: the first connecting piece is a lower sliding box with an opening at the top; a lower pressure polytetrafluoroethylene sliding plate is arranged at the bottom in the lower sliding box, the support rod base penetrates through the opening at the top of the lower sliding box and then is connected with the lower pressure polytetrafluoroethylene sliding plate, and the sensing unit is positioned between the lower pressure polytetrafluoroethylene sliding plate and the bottom in the lower sliding box; the size of the top opening of the lower sliding box is larger than the size of the cross section of the support rod base; horizontal limiting plates are integrally formed on the inner sides of the tops of the two X-direction side walls of the lower sliding box, and the end parts of the horizontal limiting plates are in contact with the side walls of the supporting rod base; a flange is integrally formed at the bottom of the support rod base in the X direction, and the end part of the flange is contacted with the side wall of the lower sliding box in the X direction; and a lower anti-pulling polytetrafluoroethylene sliding plate is arranged between the horizontal limiting plate of the lower sliding box and the flange of the support rod base.
4. The new intelligent mount with load cell pole of claim 3, wherein: the second connecting piece is an upper sliding box with an opening at the bottom, and the upper sliding box is fixedly connected to the bottom of the top plate through an upper anchoring bolt; an upper pressure polytetrafluoroethylene sliding plate is arranged at the inner top of the upper sliding box, and the top of the universal spherical hinge penetrates through the opening of the upper sliding box and is connected with the upper pressure polytetrafluoroethylene sliding plate; the top section of the universal ball hinge is smaller than the bottom opening section of the upper sliding box; horizontal limiting plates are integrally formed at the bottoms of the two Y-direction side walls of the upper sliding box, and the end parts of the horizontal limiting plates are in contact with the side walls of the universal spherical hinge; a flange is integrally formed at the top of the universal spherical hinge in the Y direction, and the end part of the flange is contacted with the side wall of the upper sliding box in the Y direction; an upper anti-pulling polytetrafluoroethylene sliding plate is arranged between the horizontal limiting plate of the upper sliding box and the flange at the top of the universal spherical hinge.
5. The new intelligent mount with load cell pole of claim 1, wherein: the first connecting piece is a lower sliding box with an opening at the top; a lower pressure polytetrafluoroethylene sliding plate is arranged at the bottom in the lower sliding box, the support rod base penetrates through the opening at the top of the lower sliding box and then is connected with the lower pressure polytetrafluoroethylene sliding plate, and the sensing unit is positioned between the lower pressure polytetrafluoroethylene sliding plate and the bottom in the lower sliding box; the size of the top opening of the lower sliding box is larger than the size of the cross section of the support rod base; horizontal limiting plates are integrally formed on the inner sides of the tops of the two Y-direction side walls of the lower sliding box, and the end parts of the horizontal limiting plates are in contact with the side walls of the supporting rod base; a flange is integrally formed at the bottom of the support rod base in the Y direction, and the end part of the flange is contacted with the side wall of the lower sliding box in the Y direction; and a lower anti-pulling polytetrafluoroethylene sliding plate is arranged between the horizontal limiting plate of the lower sliding box and the flange of the support rod base.
6. The new intelligent mount with load cell pole of claim 1, wherein: the first connecting piece is a lower bottom plate, and the support rod base, the lower bottom plate and the horizontal flange plate are fixedly connected through the lower anchoring bolt; the wire guide hole is formed in the middle of the lower base plate, and the sensing unit is located between the lower base plate and the supporting rod base.
7. The new intelligent support with load cell pole as claimed in claim 5 or 6, wherein: the second connecting piece is an upper anchor bolt, and the top of the universal spherical hinge is fixedly connected with the bottom of the top plate through the upper anchor bolt.
8. A pedestal monitoring system, comprising: including data acquisition unit, data output unit, surveillance center and take the novel intelligent support of dynamometry branch, the novel intelligent support pressure data transmission who takes dynamometry branch that data acquisition unit measured the pressure sensing unit extremely data output unit, data output unit with pressure data transmission extremely surveillance center.
9. The mount monitoring system of claim 8, wherein: the monitoring center comprises a data receiving unit, a server, a monitoring unit, an analysis unit and a human-computer interaction unit, wherein the data receiving unit transmits the pressure data of the data output unit to the server, the monitoring unit, the analysis unit and the human-computer interaction unit.
CN201921869810.5U 2019-11-01 2019-11-01 Novel intelligent support with force measurement supporting rod and support monitoring system Active CN210375597U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921869810.5U CN210375597U (en) 2019-11-01 2019-11-01 Novel intelligent support with force measurement supporting rod and support monitoring system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921869810.5U CN210375597U (en) 2019-11-01 2019-11-01 Novel intelligent support with force measurement supporting rod and support monitoring system

Publications (1)

Publication Number Publication Date
CN210375597U true CN210375597U (en) 2020-04-21

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Application Number Title Priority Date Filing Date
CN201921869810.5U Active CN210375597U (en) 2019-11-01 2019-11-01 Novel intelligent support with force measurement supporting rod and support monitoring system

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Country Link
CN (1) CN210375597U (en)

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