CN210375081U - Automatic honeycomb ceramic detection equipment - Google Patents
Automatic honeycomb ceramic detection equipment Download PDFInfo
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- CN210375081U CN210375081U CN201921475197.9U CN201921475197U CN210375081U CN 210375081 U CN210375081 U CN 210375081U CN 201921475197 U CN201921475197 U CN 201921475197U CN 210375081 U CN210375081 U CN 210375081U
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Abstract
The utility model relates to a ceramic honeycomb automatic check out test set is automatic checkout device such as height, external diameter, straightness that hangs down, depth of parallelism, weight for detecting ceramic honeycomb. The device comprises a honeycomb ceramic feeding conveyor belt device, a first lifting conveyor belt mechanism, a honeycomb ceramic appearance dimension parallelism verticality detection device, a weighing mechanism, a honeycomb ceramic detection conveyor mechanism, a second lifting conveyor belt mechanism and an automatic sorting device; the honeycomb ceramic overall dimension parallelism verticality detection device is arranged on a rack, a honeycomb ceramic feeding conveyor belt device is arranged at the rear part of the honeycomb ceramic overall dimension parallelism verticality detection device, a first lifting conveyor belt mechanism is arranged between the honeycomb ceramic feeding conveyor belt device and the honeycomb ceramic overall dimension parallelism verticality detection device, a weighing mechanism is arranged at the front part of the overall dimension parallelism verticality detection device, and an automatic sorting device is arranged at the front part of the weighing mechanism.
Description
Technical Field
The utility model relates to a ceramic honeycomb automatic check out test set is automatic checkout device such as height, external diameter, straightness that hangs down, depth of parallelism, weight for detecting ceramic honeycomb.
Background
The honeycomb ceramic is porous industrial ceramic, the interior of the honeycomb ceramic is divided into triangular, square or hexagonal parallel channels by a thin wall, the specific surface area is large, the exhaust assistance is small, the honeycomb ceramic is an ideal carrier and a mainstream product of the current three-way catalyst for purifying the automobile exhaust, the cross section of the honeycomb ceramic is mostly circular, oval or runway type, and the like, the honeycomb ceramic is influenced by raw materials, processes, equipment conditions and human factors, the appearance indexes of partial products do not accord with the design regulations, and unqualified products are required to be removed. The most common method for this is manual detection. The manual detection steps are complicated, the speed is low, the detection quality cannot be guaranteed, and the requirements of modern production cannot be met. The honeycomb ceramic is an excellent carrier of a three-way catalyst for purifying automobile exhaust, is a core component and a key technology of the three-way catalytic purifier, has important appearance and internal quality, and directly influences the function and product use of the three-way catalytic purifier.
Disclosure of Invention
The utility model aims at the aforesaid not enough a honeycomb pottery automatic check out test set that provides, the utility model is used for detect honeycomb pottery's height, external diameter, straightness that hangs down, depth of parallelism, weight isoparametric numerical value to and the deviation of setting value, thereby decide whether the product is qualified, make production efficiency and product quality obtain increasing substantially.
The automatic detection equipment for the honeycomb ceramics is realized by adopting the following technical scheme:
the automatic honeycomb ceramic detection equipment comprises a honeycomb ceramic feeding conveying belt device, a first lifting conveying belt mechanism, a honeycomb ceramic overall dimension parallelism verticality detection device, a weighing mechanism, a honeycomb ceramic detection conveying mechanism, a second lifting conveying belt mechanism and an automatic sorting device.
The honeycomb ceramic overall dimension parallelism verticality detection device is arranged on a rack, a honeycomb ceramic feeding conveyor belt device is arranged at the rear part of the honeycomb ceramic overall dimension parallelism verticality detection device, a first lifting conveyor belt mechanism is arranged between the honeycomb ceramic feeding conveyor belt device and the honeycomb ceramic overall dimension parallelism verticality detection device, a weighing mechanism is arranged at the front part of the overall dimension parallelism verticality detection device, an automatic sorting device is arranged at the front part of the weighing mechanism, a second lifting conveyor belt mechanism is arranged between the weighing mechanism and the automatic sorting device, the honeycomb ceramic detecting conveyor belt mechanism is arranged at the honeycomb ceramic overall dimension parallelism verticality detection device, the weighing mechanism, the first lifting conveyor belt mechanism and the second lifting conveyor belt mechanism are arranged on two sides.
The honeycomb ceramic feeding conveyor belt device comprises a feeding conveyor belt, a conveyor belt transmission motor and a conveying frame. The feeding conveyer belt is installed on the upper portion of the conveying frame, the conveyer belt transmission motor is installed at one end of the conveying frame, the conveyer belt transmission motor transmits the conveyer belt, and the honeycomb ceramics are conveyed to the rotating workbench of the external dimension parallelism verticality detection device for detection.
The first lifting conveying belt mechanism comprises a first lifting conveying belt, a first lifting conveying belt transmission motor and a first lifting cylinder.
The first lifting conveyor belt is driven by a first lifting conveyor belt driving motor, the first lifting cylinder is arranged on the lower portion of the mounting plate of the lifting conveyor belt, and the first lifting cylinder drives the first lifting conveyor belt to move up and down to convey the honeycomb ceramics to be detected to the honeycomb ceramic appearance dimension parallelism verticality detection device for detection.
The device for detecting the parallelism and the verticality of the overall dimension of the honeycomb ceramic comprises a rack, a detection rotary workbench, a laser detector lifting electric cylinder, a honeycomb ceramic positioning clamp mechanism and a height parallelism detection mechanism.
The detection rotary worktable is arranged in the middle of the rack, and a worktable rotary servo motor is arranged at the lower part of the detection rotary worktable.
The honeycomb ceramic positioning clamp mechanism comprises two honeycomb ceramic positioning clamps, a ball screw and a servo motor, the ball screw is installed on a rack on the lower portion of a detection rotary workbench, the servo motor is connected with the ball screw, the two honeycomb ceramic positioning clamps are respectively arranged on two sides of the detection rotary workbench, a linear guide rail is installed on the lower portion of the honeycomb ceramic positioning clamp, the two honeycomb ceramic positioning clamps are respectively installed on the ball screw through screw nuts, the honeycomb ceramic is clamped through the servo motor and the ball screw, and the honeycomb ceramic is clamped and positioned on the detection rotary workbench.
Laser detector is provided with two, two laser detector set up respectively and install on laser detector lift electric cylinder through the laser detector mounting bracket in frame both sides, two sets of laser detector lift electric cylinder are installed respectively in the frame both sides, laser detector passes through servo motor and drives the lead screw, screw-nut is connected with the laser detector mounting bracket, linear guide is installed to laser detector lift electric cylinder both sides, the laser detector mounting bracket passes through the slider and slides from top to bottom along linear guide under the drive of laser detector lift electric cylinder, laser detector reciprocates and detects the ceramic dimension straightness that hangs down of honeycomb.
The height parallelism detection mechanism comprises an up-down lifting electric cylinder, a lifting guide rail, a position detector contact sensor mounting block and a contact sensor. The electric cylinder of oscilaltion is installed on the frame crossbeam that detects swivel work head upper portion through the mounting panel, the electronic jar both sides of oscilaltion are installed to the lift guide rail, the contact sensor installation piece is connected with the electronic jar lead screw of oscilaltion through screw-nut, contact sensor installation piece both sides cooperate with the lift guide rail through the slider, contact sensor is installed to contact sensor installation piece lower extreme, contact sensor reciprocates under the servo motor drive of the electronic jar of oscilaltion, under detecting the swivel work head cooperation, be used for detecting the work piece roughness, upper and lower parallel degree.
The weighing mechanism is arranged in front of the overall dimension parallelism verticality detection device and comprises a weighing workbench and an industrial balance. The upper part of the industrial balance is provided with a weighing workbench, and a rolling shaft is arranged on the weighing workbench. And cellular ceramic detection and transmission mechanisms are arranged on the frames at two sides of the detection rotary workbench of the device for detecting the parallelism of the overall dimension and the verticality of the cellular ceramic.
The honeycomb ceramic detection and transmission mechanism comprises two transmission chains, a transmission roller and a transmission servo motor. Two conveying chains are respectively installed on the frame, two ends of the conveying roller are respectively installed on the two conveying chains, the conveying servo motor drives the conveying chains to rotate, and the honeycomb ceramics are driven to enter the detection device and the weighing mechanism.
The automatic sorting device is arranged in front of the weighing mechanism, a lifting conveyor belt mechanism is arranged between the weighing mechanism and the automatic sorting device, and the honeycomb ceramics after being detected and weighed are conveyed to a sorting and conveying workbench through the lifting conveyor belt.
The second lifting conveying belt mechanism comprises a second lifting conveying belt, a second lifting conveying belt transmission motor and a second lifting cylinder.
The second lifting conveyor belt is driven by a second lifting conveyor belt driving motor, a second lifting cylinder is arranged on the lower portion of the mounting plate of the lifting conveyor belt, and the second lifting cylinder drives the lifting conveyor belt to move up and down to convey the honeycomb ceramics obtained after detection to the automatic sorting device for sorting.
The automatic sorting device comprises a sorting and conveying worktable mechanism, a sorting transmission mechanism and a sorting frame.
The sorting and conveying worktable mechanism comprises a sorting and conveying worktable, a tooth-shaped synchronous transmission belt and a tooth-shaped synchronous transmission belt transmission servo motor. The toothed synchronous transmission belt is arranged on one side of the sorting frame through a transmission belt wheel, the sorting and conveying workbench is arranged on the toothed synchronous transmission belt, the toothed synchronous transmission belt drives the servo motor to be arranged on the sorting frame at one end of the toothed synchronous transmission belt, and the toothed synchronous transmission belt drives the servo motor to drive the sorting and conveying workbench to sort, detect and weigh the honeycomb ceramics and respectively convey the honeycomb ceramics to the sorting and conveying belt according to requirements.
The classification transmission mechanism comprises a classification transmission belt, a classification transmission belt transmission motor and a classification transmission belt transmission wheel.
The classification transmission mechanism is provided with a plurality of groups. The classification transmission belt is arranged on the separation frame, the classification transmission belt transmission motor is arranged on the separation frame, and the classification transmission belt transmission motor transmits the honeycomb ceramics after the separation detection and the weighing.
The automatic honeycomb ceramic detection equipment is provided with an electric control box, and the electric control box is provided with a Programmable Logic Controller (PLC), a display screen and a control operation panel.
The detection method of the honeycomb ceramic automatic detection equipment comprises the following steps: firstly, manually placing honeycomb ceramics to be detected on a feeding conveyor belt of a honeycomb ceramic feeding conveyor belt device, and then moving a honeycomb ceramic product to be detected to a detection area to be detected through the feeding conveyor belt;
in the area to be detected, the lifting conveyor belt mechanism is provided with a first up-down lifting cylinder, the first lifting conveyor belt in the detection area is connected with the feeding conveyor belt in a butt joint mode, and honeycomb ceramic products to be detected are moved to the first lifting conveyor belt;
after the first lifting conveyor belt has the honeycomb ceramic product to be detected, a lifting cylinder of the first lifting conveyor belt is reset for a while, and then the honeycomb ceramic product to be detected is moved to the upper surface of a diameter detection station rotating workbench through transmission chains and conveying rollers.
When the honeycomb ceramic product is moved to a detection station of a detection rotary worktable of a honeycomb ceramic overall dimension parallelism verticality detection device, firstly, two honeycomb ceramic positioning clamps of a honeycomb ceramic positioning clamp mechanism can perform centering positioning on the honeycomb ceramic product;
after the positioning is finished, the two laser detectors can test the honeycomb ceramic product from the upper part, the middle part and the lower part of the honeycomb ceramic product;
when testing, detect swivel work head lower part and be equipped with workstation rotary servo motor and drive and detect swivel work head and can rotate, measure the external diameter of 3 positions on the upper, middle and lower to the honeycomb ceramic product, then calculate the straightness that hangs down through programmable controller PLC.
When the honeycomb ceramic product rotates, the height parallelism detection mechanism can drive the 2 contact sensors to contact the upper surface of the honeycomb ceramic product, the height of the honeycomb ceramic product is measured, and after the honeycomb ceramic product rotates for a circle, the parallelism of the honeycomb ceramic product is calculated through the calculation of a Programmable Logic Controller (PLC);
after the measurement of the outer diameter and the height of the honeycomb ceramic product is finished, the honeycomb ceramic product is moved to a weighing workbench of a weighing station through transmission of a transmission chain and a transmission roller, and the industrial balance of a weighing mechanism weighs the weight of the honeycomb ceramic product;
after weighing, programmable controller PLC can carry out data gathering to the honeycomb ceramic product that detects, and classify the honeycomb ceramic product, classify the back, through the driving chain, the transfer roller conveys on the lifting transmission area two of lifting conveyor belt mechanism two, lifting transmission area two conveys categorised honeycomb ceramic product translation and selects separately conveying workstation on, profile of tooth synchronous transmission belt transmission servo motor passes through driving pulley transmission profile of tooth synchronous transmission belt, drive and select separately conveying workstation will select separately the detection, the honeycomb ceramic product after weighing, move respectively to the categorised drive belt that corresponds and carry out as required, with this circulation.
The automatic honeycomb ceramic detection equipment has reasonable design, compact structure and good feasibility of the detection method, the utility model is used for detecting the numerical values of the height, the outer diameter, the verticality, the parallelism, the weight and other parameters of the honeycomb ceramic and the deviation of a set value, thereby determining whether the product is qualified or not and greatly improving the production efficiency and the product quality. The utility model aims at providing a numerical value automatic check out test set for detecting height, external diameter, weight, the parallel degree of upper and lower face, the perpendicular isoparametric in side of detection cylinder type honeycomb pottery. The honeycomb ceramic automatic detection equipment has high detection efficiency, solves the problem that the parallelism and the verticality cannot be measured in the prior art, has accurate measurement value, and further improves the quality of products.
Drawings
The present invention will be further explained with reference to the accompanying drawings:
FIG. 1 is a schematic structural diagram of an automatic honeycomb ceramic detection device;
FIG. 2 is a schematic structural diagram of a honeycomb ceramic positioning clamp mechanism of the automatic honeycomb ceramic detection device;
FIG. 3 is a schematic structural diagram of a laser detector of the honeycomb ceramic automatic detection equipment and a lifting electric cylinder of the laser detector;
fig. 4 is a schematic structural diagram of a height parallelism detection mechanism of the automatic honeycomb ceramic detection device.
Fig. 5 is a schematic structural diagram of a lifting conveyor belt mechanism of the honeycomb ceramic automatic detection equipment.
In the figure: 1. the device comprises a honeycomb ceramic conveying belt device, 2, a honeycomb ceramic appearance dimension parallelism verticality detection device, 3, a weighing mechanism, 4, a honeycomb ceramic detection conveying mechanism, 5, lifting conveying belt mechanisms I and 6, an automatic sorting device, 7 and a lifting conveying belt mechanism II;
1-1 parts of a conveyor belt, 1-2 parts of a conveyor belt transmission motor, 1-3 parts of a conveying frame;
2-1, a rack, 2-2, a detection rotary worktable, 2-3, a laser detector, 2-4, a laser detector lifting electric cylinder, 2-5, a honeycomb ceramic positioning clamp mechanism, 2-6, a height parallelism detector mechanism, 2-7, a laser detector mounting rack, 2-8, a linear guide rail, 2-9 and a sliding block;
2-4-1, a servo motor, 2-4-2 and a screw rod;
2-6-1 parts of an up-down lifting electric cylinder, 2-6-2 parts of a lifting guide rail, 2-6-3 parts of a position detector contact sensor mounting block, 2-6-4 parts of a contact sensor;
3-1, a weighing workbench, 3-2, an industrial balance, 3-4 and a roller;
4-1 parts of a transmission chain, 4-2 parts of a transmission roller, 4-3 parts of a transmission servo motor;
5-1, lifting transmission belts I and I, 5-2, lifting transmission belt transmission motors I and I, 5-3 and a lifting cylinder I;
6-1, a sorting and conveying worktable mechanism 6-2, a sorting transmission mechanism 6-3 and a sorting frame;
6-1-1, a sorting and conveying workbench, 6-1-2, a tooth-shaped synchronous transmission belt, 6-1-3 and a tooth-shaped synchronous transmission belt transmission servo motor;
7-1, a second lifting transmission belt, 7-2, a second lifting transmission motor, 7-3 and a second lifting cylinder.
Detailed Description
Referring to the attached drawings 1-5, the honeycomb ceramic automatic detection equipment comprises a honeycomb ceramic feeding conveyor belt device 1, a first lifting conveyor belt mechanism 5, a honeycomb ceramic overall dimension parallelism verticality detection device 2, a weighing mechanism 3, a honeycomb ceramic detection conveyor mechanism 4, a second lifting conveyor belt mechanism 7 and an automatic sorting device 6.
The honeycomb ceramic overall dimension parallelism verticality detection device 2 is arranged on a rack 2-1, a honeycomb ceramic feeding conveyor belt device 1 is arranged at the rear part of the honeycomb ceramic overall dimension parallelism verticality detection device 2, a lifting conveyor belt mechanism I7 is arranged between the honeycomb ceramic feeding conveyor belt device 1 and the honeycomb ceramic overall dimension parallelism verticality detection device 2, a weighing mechanism 3 is arranged at the front part of the overall dimension parallelism verticality detection device 2, an automatic sorting device 6 is arranged at the front part of the weighing mechanism 3, a lifting conveyor belt mechanism II 7 is arranged between the weighing mechanism 3 and the automatic sorting device 6, and a honeycomb ceramic detecting conveyor mechanism 4 is arranged at two sides of the honeycomb ceramic overall dimension parallelism verticality detection device 2, the weighing mechanism 3 and the lifting conveyor belt mechanism 5.
The honeycomb ceramic feeding conveyor belt device 1 comprises a feeding conveyor belt 1-1, a conveyor belt transmission motor 1-2 and a conveying frame 1-3. The feeding conveyor belt 1-1 is arranged on the upper portion of the conveying frame 1-3, the conveyor belt transmission motor 1-2 is arranged at one end of the conveying frame 1-3, the conveyor belt transmission motor 1-2 is used for transmitting the conveyor belt, and the honeycomb ceramics are transmitted to the external dimension parallelism verticality detection device 1 to be detected through the rotating workbench 2-1.
The lifting conveyor belt mechanism I5 comprises a lifting transmission conveyor belt I5-1, a lifting conveyor belt transmission motor I5-2 and a lifting cylinder I5-3.
The first lifting conveyor belt 5-1 is driven by a first lifting conveyor belt driving motor 5-2, the lower part of a mounting plate of the lifting conveyor belt is provided with a first lifting cylinder 5-3, and the first lifting conveyor belt is driven by the first lifting cylinder 5-3 to move up and down to convey the honeycomb ceramics to be detected to the honeycomb ceramics appearance dimension parallelism verticality detection device 2 for detection.
The device 2 for detecting the parallelism and verticality of the overall dimension of the honeycomb ceramic comprises a rack 2-1, a detection rotary workbench 2-2, a laser detector 2-3, a laser detector lifting electric cylinder 2-4, a honeycomb ceramic positioning clamp mechanism 2-5 and a height parallelism detection mechanism 2-6.
The detection rotary worktable 2-2 is arranged at the middle part of the frame 2-1, and a worktable rotary servo motor 2-7 is arranged at the lower part of the detection rotary worktable 2-2.
The honeycomb ceramic positioning clamp mechanism 2-5 comprises two honeycomb ceramic positioning clamps 2-5-1, a ball screw 2-5-2 and a servo motor 2-5-3, wherein the ball screw 2-5-2 is arranged on a frame at the lower part of the detection rotary worktable 2-2, the servo motor 2-5-3 is connected with the ball screw 2-5-2, the two honeycomb ceramic positioning clamps 2-5-1 are respectively arranged at two sides of the detection rotary worktable 2-2, a linear guide rail 2-5-4 is arranged at the lower part of the honeycomb ceramic positioning clamp 2-5-1, the two honeycomb ceramic positioning clamps 2-5-1 are respectively arranged on the ball screw 2-5-2 through a screw nut, the ball screw 2-5-2 is driven by the servo motor 2-5-3 to clamp honeycomb ceramic, and clamping and positioning the honeycomb ceramics on the detection rotary worktable 2-2.
The laser detector 2-3 is provided with two laser detectors 2-3, the two laser detectors 2-3 are respectively arranged at two sides of a frame 2-1 and are arranged on a lifting electric cylinder 2-4 of the laser detector through laser detector mounting frames 2-7, two groups of lifting electric cylinders 2-4 of the laser detector are respectively arranged at two sides of the frame 2-1, the laser detector 2-3 drives a screw rod 2-4-2 through a servo motor 2-4-1, the screw nut is connected with a laser detector mounting rack 2-7, linear guide rails 2-8 are mounted on two sides of a lifting electric cylinder 2-4 of the laser detector, the laser detector mounting rack 2-7 slides up and down along the linear guide rails 2-8 under the driving of the lifting electric cylinder 2-4 of the laser detector through a sliding block 2-9, and the laser detector 2-3 moves up and down to detect the verticality of the dimension of the honeycomb ceramic. The laser detector 2-3 adopts a commercially available laser detector.
The height parallelism detection mechanism 2-6 comprises an up-down lifting electric cylinder 2-6-1, a lifting guide rail 2-6-2, a position detector contact sensor installation block 2-6-3 and a contact sensor 2-6-4. An up-down lifting electric cylinder 2-6-1 is arranged on a frame beam 2-1-1 at the upper part of a detection rotary table 2-2 through a mounting plate, a lifting guide rail 2-6-2 is arranged at two sides of the up-down lifting electric cylinder 2-6-1, a contact sensor mounting block 2-6-3 is connected with a lead screw of the up-down lifting electric cylinder through a lead screw nut, two sides of the contact sensor mounting block 2-6-3 are matched with the lifting guide rail 2-6-2 through a slide block, a contact sensor 2-6-4 is arranged at the lower end of the contact sensor mounting block 2-6-3, the contact sensor 2-6-4 moves up and down under the driving of a servo motor of the up-down lifting electric cylinder, under the matching of the detection rotary table 2, the device is used for detecting the flatness and the up-down parallelism of the workpiece. The up-down lifting electric cylinder 2-6-1 is composed of a servo motor, a transmission screw rod and a nut. The touch sensors 2-6-4 are commercially available touch sensors.
The weighing mechanism 3 is arranged in front of the overall dimension parallelism verticality detection device 2, and the weighing mechanism 3 comprises a weighing workbench 3-2 and an industrial balance 3-2. The upper part of the industrial balance 3-2 is provided with a weighing workbench 3-2, and the weighing workbench 3-2 is provided with a rolling shaft 3-4. The honeycomb ceramic detection and transmission mechanism 4 is arranged on the machine frames at the two sides of the detection rotary worktable 2-2 of the honeycomb ceramic overall dimension parallelism verticality detection device 2.
The honeycomb ceramic detection conveying mechanism 4 comprises two transmission chains 4-1, a conveying roller 4-2 and a transmission servo motor 4-3. The two conveying chains 4-1 are respectively arranged on the frame 2-1, the two ends of the conveying roller 4-2 are respectively arranged on the two conveying chains 4-1, and the conveying servo motor 4-3 drives the conveying chains 4-1 to rotate so as to drive the honeycomb ceramics to enter the detection device and the weighing mechanism.
The automatic sorting device 6 is arranged in front of the weighing mechanism 3, a lifting conveyor belt mechanism 5 is arranged between the weighing mechanism 3 and the automatic sorting device 6, and the honeycomb ceramics after detection and weighing are conveyed to a sorting conveying workbench through a lifting conveyor belt.
The second lifting conveyor belt mechanism 7 comprises a second lifting conveyor belt 7-1, a second lifting conveyor belt transmission motor 7-2 and a second lifting cylinder 7-3.
The second lifting conveyor belt 7-1 is driven by a second lifting conveyor belt driving motor 7-2, a second lifting cylinder 7-3 is arranged at the lower part of the lifting conveyor belt mounting plate, and the second lifting cylinder 7-3 drives the lifting conveyor belt to move up and down to convey the honeycomb ceramics obtained after detection to an automatic sorting device 6 for sorting.
The first lifting conveyor belt mechanism 5 and the second lifting conveyor belt mechanism 7 are identical in structure.
The automatic sorting device 6 comprises a sorting and conveying worktable mechanism 6-1, a sorting transmission mechanism 6-2 and a sorting frame 6-3.
The sorting and conveying worktable mechanism 6-1 comprises a sorting and conveying worktable 6-1-1, a tooth-shaped synchronous transmission belt 6-1-2 and a tooth-shaped synchronous transmission belt transmission servo motor 6-1-3. The toothed synchronous transmission belt 6-1-2 is arranged on one side of the sorting frame 6-3 through a transmission belt wheel, the sorting and conveying workbench 6-1-1 is arranged on the toothed synchronous transmission belt 6-1-2, the toothed synchronous transmission belt transmission servo motor 6-1-3 is arranged on the sorting frame 6-3 at one end of the toothed synchronous transmission belt 6-1-2, and the toothed synchronous transmission belt transmission servo motor 6-1-3 drives the sorting and conveying workbench 6-1-1 to sort, detect and weigh the honeycomb ceramics and respectively convey the honeycomb ceramics to the sorting and conveying belt according to requirements.
The classification transmission mechanism 6-2 comprises a classification transmission belt 6-2-1, a classification transmission belt transmission motor 6-2-2 and a classification transmission belt transmission wheel 6-2-3.
The classification transmission mechanism 6-2 is provided with a plurality of groups. The classification transmission belt 6-2-1 is arranged on the separation frame 6-3, the classification transmission belt transmission motor 6-2-2 is arranged on the separation frame 6-3, and the classification transmission belt transmission wheel 6-2-3 is used for transmitting the honeycomb ceramics after the classification detection and weighing.
The automatic honeycomb ceramic detection equipment is provided with an electric control box, and the electric control box is provided with a Programmable Logic Controller (PLC), a display screen and a control operation panel.
The detection method of the honeycomb ceramic automatic detection equipment comprises the following steps: firstly, manually placing honeycomb ceramics to be detected on a feeding conveyor belt 1-1 of a honeycomb ceramic feeding conveyor belt device, and then moving the honeycomb ceramic products to be detected to a detection area to be detected through the feeding conveyor belt 1-1.
In the area to be detected, the lifting conveyor belt mechanism I5 is provided with an up-down lifting cylinder I5-3, the lifting conveyor belt I5-1 in the detection area is butted with the feeding conveyor belt I1-1, and the honeycomb ceramic product to be detected is moved onto the lifting conveyor belt I5-1.
After the honeycomb ceramic product is arranged on the lifting conveyor belt I5-1, the lifting cylinder I5-3 of the lifting conveyor belt I5-1 is reset, and then the honeycomb ceramic product to be detected is moved to the upper surface of the diameter detection station rotary worktable through the transmission of the transmission chain 4-1 and the transmission roller 4-2.
When the honeycomb ceramic product moves to the detection rotary worktable 2-2 detection station of the honeycomb ceramic overall dimension parallelism verticality detection device 2, firstly, two honeycomb ceramic positioning clamps 2-5-1 of the honeycomb ceramic positioning clamp mechanism can center and position the honeycomb ceramic product.
After the positioning is finished, the two laser detectors 2-3 can test the honeycomb ceramic product from the upper part, the middle part and the lower part,
during testing, a workbench rotating servo motor 2-7 arranged at the lower part of the detection rotary workbench 2-2 drives the detection rotary workbench 2-2 to rotate, the outer diameters of the upper, middle and lower 3 parts of the honeycomb ceramic product are measured, and then the verticality is calculated through a Programmable Logic Controller (PLC).
When the honeycomb ceramic product rotates, the height parallelism detection mechanism 2-6 can drive the 2 contact sensors 2-6-4 to contact the upper surface of the honeycomb ceramic product to measure the height of the honeycomb ceramic product, and after the honeycomb ceramic product rotates for a circle, the parallelism of the honeycomb ceramic product is calculated through calculation of the Programmable Logic Controller (PLC).
After the height measurement of the outer diameter of the honeycomb ceramic product is completed, the honeycomb ceramic product is moved to a weighing workbench 3-2 of a weighing station through the transmission of a transmission chain 4-1 and a transmission roller 4-2, and the weight of the honeycomb ceramic product is weighed by an industrial balance 3-2 of a weighing mechanism 3.
After weighing is finished, the Programmable Logic Controller (PLC) can collect data of the detected honeycomb ceramic products, classify the honeycomb ceramic products, and after classification, the honeycomb ceramic products are conveyed to a lifting transmission belt II 7-1 of a lifting transmission belt mechanism II 7 through a transmission chain 4-1 and a transmission roller 4-2, the classified honeycomb ceramic products are conveyed to a sorting transmission worktable 6-1-1 in a translation mode through the lifting transmission belt II 7-1, a tooth-shaped synchronous transmission belt drives a servo motor 6-1-3 to transmit the tooth-shaped synchronous transmission belt 6-1-2 through a transmission belt wheel, the sorting transmission worktable 6-1-1 is driven to respectively convey the sorted, detected and weighed honeycomb ceramic products to a corresponding sorting transmission belt 6-2-1 to be conveyed out according to requirements, and circulation is achieved.
Claims (9)
1. The automatic honeycomb ceramic detection equipment is characterized by comprising a honeycomb ceramic feeding conveying belt device, a first lifting conveying belt mechanism, a honeycomb ceramic appearance dimension parallelism verticality detection device, a weighing mechanism, a honeycomb ceramic detection conveying mechanism, a second lifting conveying belt mechanism and an automatic sorting device;
the honeycomb ceramic overall dimension parallelism verticality detection device is arranged on a rack, a honeycomb ceramic feeding conveyor belt device is arranged at the rear part of the honeycomb ceramic overall dimension parallelism verticality detection device, a first lifting conveyor belt mechanism is arranged between the honeycomb ceramic feeding conveyor belt device and the honeycomb ceramic overall dimension parallelism verticality detection device, a weighing mechanism is arranged at the front part of the overall dimension parallelism verticality detection device, an automatic sorting device is arranged at the front part of the weighing mechanism, a second lifting conveyor belt mechanism is arranged between the weighing mechanism and the automatic sorting device, the honeycomb ceramic detecting conveyor belt mechanism is arranged at the honeycomb ceramic overall dimension parallelism verticality detection device, the weighing mechanism, the first lifting conveyor belt mechanism and the second lifting conveyor belt mechanism are arranged on two sides.
2. The automatic honeycomb ceramic detection equipment according to claim 1, wherein the honeycomb ceramic feeding conveyor belt device comprises a feeding conveyor belt, a conveyor belt transmission motor and a conveying frame; the feeding conveyer belt is installed on the upper portion of the conveying frame, the conveyer belt transmission motor is installed at one end of the conveying frame, the conveyer belt transmission motor transmits the conveyer belt, and the honeycomb ceramics are conveyed to the rotating workbench of the external dimension parallelism verticality detection device for detection.
3. The automatic honeycomb ceramic detection equipment according to claim 1, wherein the first lifting conveyor belt mechanism comprises a first lifting conveyor belt, a first lifting conveyor belt transmission motor and a first lifting cylinder;
the first lifting conveyor belt is driven by a first lifting conveyor belt driving motor, the first lifting cylinder is arranged on the lower portion of the mounting plate of the lifting conveyor belt, and the first lifting cylinder drives the first lifting conveyor belt to move up and down to convey the honeycomb ceramics to be detected to the honeycomb ceramic appearance dimension parallelism verticality detection device for detection.
4. The automatic honeycomb ceramic detection equipment of claim 1, wherein the device for detecting the parallelism and the verticality of the dimension of the honeycomb ceramic comprises a frame, a detection rotary worktable, a laser detector lifting electric cylinder, a honeycomb ceramic positioning clamp mechanism and a height parallelism detection mechanism;
the detection rotary worktable is arranged in the middle of the rack, and a worktable rotary servo motor is arranged at the lower part of the detection rotary worktable.
5. The automatic honeycomb ceramic detecting equipment according to claim 4, wherein the honeycomb ceramic positioning clamp mechanism comprises two honeycomb ceramic positioning clamps, a ball screw and a servo motor, the ball screw is mounted on a lower frame of the detecting rotary table, the servo motor is connected with the ball screw, the two honeycomb ceramic positioning clamps are respectively arranged on two sides of the detecting rotary table, a linear guide rail is mounted on the lower portion of the honeycomb ceramic positioning clamps, the two honeycomb ceramic positioning clamps are respectively mounted on the ball screw through screw nuts, and the ball screw is driven by the servo motor to clamp and position the honeycomb ceramic on the detecting rotary table.
6. The automatic honeycomb ceramic detection equipment according to claim 4, characterized in that two laser detectors are arranged, the two laser detectors are respectively arranged on two sides of the frame and are installed on the electric lifting cylinder of the laser detectors through laser detector installation frames, the two groups of electric lifting cylinders of the laser detectors are respectively installed on two sides of the frame, the laser detectors drive the lead screws through servo motors, the lead screw nuts are connected with the laser detector installation frames, linear guide rails are installed on two sides of the electric lifting cylinders of the laser detectors, the laser detector installation frames slide up and down along the linear guide rails under the driving of the electric lifting cylinders of the laser detectors through sliders, and the laser detectors move up and down to detect the verticality of the outer dimension of the.
7. The automatic honeycomb ceramic detection equipment according to claim 4, wherein the height parallelism detection mechanism comprises an up-down lifting electric cylinder, a lifting guide rail, a position detector contact sensor mounting block and a contact sensor;
the electric cylinder of oscilaltion is installed on the frame crossbeam that detects swivel work head upper portion through the mounting panel, the electronic jar both sides of oscilaltion are installed to the lift guide rail, the contact sensor installation piece is connected with the electronic jar lead screw of oscilaltion through screw-nut, contact sensor installation piece both sides cooperate with the lift guide rail through the slider, contact sensor is installed to contact sensor installation piece lower extreme, contact sensor reciprocates under the servo motor drive of the electronic jar of oscilaltion, under detecting the swivel work head cooperation, be used for detecting the work piece roughness, upper and lower parallel degree.
8. The automatic honeycomb ceramic detection equipment of claim 4, wherein the weighing mechanism is arranged in front of the outer dimension parallelism perpendicularity detection device and comprises a weighing workbench and an industrial balance; a weighing workbench is arranged at the upper part of the industrial balance, a rolling shaft is arranged on the weighing workbench, and honeycomb ceramic detection and transmission mechanisms are arranged on racks at two sides of a detection rotary workbench of the honeycomb ceramic appearance dimension parallelism verticality detection device;
the honeycomb ceramic detection conveying mechanism comprises two transmission chains, a conveying roller and a transmission servo motor; two conveying chains are respectively installed on the frame, two ends of the conveying roller are respectively installed on the two conveying chains, the conveying servo motor drives the conveying chains to rotate, and the honeycomb ceramics are driven to enter the detection device and the weighing mechanism.
9. The automatic honeycomb ceramic detection equipment according to claim 1, wherein the automatic sorting device is arranged in front of the weighing mechanism, a second lifting conveyor belt mechanism is arranged between the weighing mechanism and the automatic sorting device, and the honeycomb ceramic after being detected and weighed is conveyed to the sorting conveying workbench through the lifting conveyor belt;
the automatic sorting device comprises a sorting and conveying worktable mechanism, a sorting transmission mechanism and a sorting frame;
the sorting and conveying worktable mechanism comprises a sorting and conveying worktable, a toothed synchronous transmission belt and a toothed synchronous transmission belt transmission servo motor, wherein the toothed synchronous transmission belt is arranged on one side of a sorting frame through a transmission belt wheel;
the classification transmission mechanism comprises a classification transmission belt, a classification transmission belt transmission motor and a classification transmission belt transmission wheel;
categorised drive mechanism is provided with the multiunit, and categorised drive belt is installed on the sorting rack, and categorised drive belt drive motor is installed on the sorting rack, selects separately the honeycomb pottery after detecting, weighing through categorised drive belt drive transmission conveying.
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