CN210358116U

CN210358116U - Mushroom sorting assembly line

Info

Publication number: CN210358116U
Application number: CN201921365226.6U
Authority: CN
Inventors: 毛传福; 董淮海; 李博文
Original assignee: Shanghai Mountain Fungus Technology Co ltd
Current assignee: Shanghai Mountain Fungus Technology Co ltd
Priority date: 2019-08-21
Filing date: 2019-08-21
Publication date: 2020-04-21
Anticipated expiration: 2029-08-21

Abstract

The utility model discloses a assembly line is selected separately to mushroom, including the feeder, connect on the lateral wall of feeder with the communicating hopper of inner chamber, the sack cleaner is installed at the top of feeder, and the bottom installation of feeder extends to outside mesh conveyer belt, fixes diaphragm and curb plate on the bottom lateral wall of feeder, and the bottom mounting of diaphragm has the baffle that is located mesh conveyer belt top, and the curb plate distributes in the both sides of mesh conveyer belt, processes the breach on the curb plate on one side of the baffle, the fixed surge drum of breach below. This assembly line is selected separately to mushroom, when the mushroom fell in the perpendicular suction channel of feeder, dust and thin fibre were siphoned away, and the back is fallen down from the feeder to the mushroom, and during the mushroom stem got into the eyelet of mesh conveyer belt, only the mushroom that the mushroom stem got into in the eyelet could pass through the baffle, and the mesh conveyer belt moves the vibration classifying screen when removing, screens, selects separately the different diameters, and the mushroom gets into aseptic workshop after disinfecting and packs.

Description

Mushroom sorting assembly line

Technical Field

The utility model relates to a mushroom selects separately technical field specifically is a mushroom selects separately assembly line.

Background

The existing main links of mushroom processing are as follows: screening, sorting, steam polishing, drying and bagging or boxing 5-6 links, wherein five links are repeated production of repeatedly boxing and pouring out, which is the key for influencing the efficacy and the benefit, the equipment used in the current mushroom sorting production line is single-function mechanical sorting equipment, only 30% of efficiency is increased, but the quality is not increased, and the difference from the actual requirement is far.

Disclosure of Invention

An object of the utility model is to provide a assembly line is selected separately to mushroom has the operation and once accomplishes, need not relapse the pouring box, reduces the attrition rate of mushroom, has also improved work efficiency simultaneously, has reduced manufacturing cost's advantage, has solved the problem among the prior art.

In order to achieve the above object, the utility model provides a following technical scheme: a mushroom sorting assembly line comprises a feeder, wherein a hopper communicated with an inner cavity is connected to the side wall of the feeder, a bag-type dust collector is installed at the top of the feeder, a mesh conveying belt extending to the outside is installed at the bottom of the feeder, a transverse plate and a side plate are fixed to the side wall of the bottom of the feeder, a baffle plate located above the mesh conveying belt is fixed to the bottom end of the transverse plate, the side plate is distributed on two sides of the mesh conveying belt, a notch is formed in the side plate beside the baffle plate, and a collecting cylinder is fixed below the notch;

an inclined plate is arranged in a port of the mesh conveyor belt positioned outside the feeder, a vibration grading sieve is arranged below the port of the mesh conveyor belt and comprises a shell, a first grading plate, a second grading plate, a third grading plate and a motor, the motor is arranged on the bottom wall of the shell, an elliptical block is sleeved outside a rotating shaft of the motor, the first grading plate, the second grading plate and the third grading plate are sequentially connected through a spring, a slide is arranged at an outlet processed by the shell on the right side of the first grading plate, the second grading plate and the third grading plate, an arc-shaped plate is fixed on the bottom surface of the third grading plate, the elliptical block is tightly connected with the arc-shaped plate, and a first grading net and a second grading net are respectively arranged in the first grading plate and the second grading plate;

the bottom of slide installation roughing carriage, the conveyer belt is connected through the gyro wheel on the roughing carriage, and the conveyer belt is along direction of rotation installation multichannel baffle, and the conveyer belt between the baffle forms a plurality of and slide one-to-one's sorting passageway.

Preferably, a fan generating negative pressure in the feeder is installed at an outlet at the top of the feeder.

Preferably, the diameter of the meshes on the mesh conveyor belt is smaller than that of the mushroom heads and smaller than that of the mushroom stems, and the distance from the bottom surface of the baffle to the mesh conveyor belt is larger than the thickness of the mushroom heads and smaller than the length of the mushroom stems.

Preferably, the mesh diameter of the first graded mesh is the mesh diameter of the second graded mesh.

Preferably, a color sorter and an aseptic packaging workshop are installed in the sorting channel.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. this assembly line is selected separately to mushroom, when the mushroom falls in the perpendicular suction channel of feeder, the gas is stayed and is passed the bed of material, little piece mushroom, dust and fine fiber are siphoned away, the debris of siphoning away is collected by sack cleaner or cyclone, the mushroom falls down the back from the feeder, the mushroom handle gets into in the punchhole of mesh conveyer belt, only the mushroom that the mushroom handle got into in the punchhole just can pass through the baffle, the mushroom face of keeping out is upwards, the mesh conveyer belt is located the outside port internally mounted swash plate of feeder, the mesh conveyer belt is when removing, move to the vibration classifying screen, the swash plate extrudes the mushroom from the mesh, the design mushroom of breach falls into in the collection tube of below.

2. This assembly line is selected separately to mushroom, first hierarchical net carries out first step screening, stay the mushroom of major diameter, the hierarchical net of second is further screened, stay medium mushroom, also can further screen, stay behind little mushroom, the diameter is less under the sieve, place the mushroom of different diameters on the sorting channel, install look selection machine and aseptic packaging workshop in the sorting channel, the equipment that look selection machine utilized the photoelectric detection technique to sort out the heterochrosis granule automatic sorting in the granule material, select the mushroom into white flower mushroom, the tea flower mushroom, plain noodles mushroom and piece mushroom, the mushroom gets into aseptic workshop after disinfecting and packs, aseptic workshop is set for according to the GMP standard, all operations are once accomplished, need not fall the case repeatedly, reduce the attrition rate of mushroom, the work efficiency has also been improved simultaneously, and the production cost is reduced.

Drawings

FIG. 1 is an overall structure diagram of the present invention;

fig. 2 is a top view of the mesh conveyor belt of the present invention;

fig. 3 is an enlarged view of fig. 1 at a according to the present invention;

FIG. 4 is a cross-sectional view of the vibratory classifying screen of the present invention;

FIG. 5 is a connection state diagram of the elliptical block screwed into the arc plate of the present invention;

FIG. 6 is a connection state diagram of the elliptical block separated from the arc plate of the present invention;

figure 7 is the top view of the vibrating classifying screen and roughing carriage connection of the present invention.

In the figure: 1. a feeder; 11. a hopper; 12. a bag-type dust collector; 13. a transverse plate; 131. a baffle plate; 14. a side plate; 2. a mesh conveyor belt; 21. a sloping plate; 3. a notch; 31. a collection canister; 4. vibrating a grading screen; 41. a housing; 42. a first classification plate; 421. a first grading net; 43. a second classification plate; 431. a second grading network; 44. a third grading plate; 441. an arc-shaped plate; 45. a motor; 451. an elliptical block; 5. a spring; 6. a slide; 7. roughing a conveying frame; 71. a conveyor belt; 8. a partition plate; 9. a sorting channel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, a mushroom sorting line comprises a feeder 1, a hopper 11 communicated with an inner cavity is connected to the side wall of the feeder 1, a bag-type dust collector 12 is installed at the top of the feeder 1, a fan generating negative pressure in the feeder 1 is installed at the outlet of the top of the feeder 1, when mushrooms fall down in a vertical air suction duct, air is retained to pass through a material layer, small broken mushrooms, dust and fine fibers are sucked away, sucked impurities are collected by the bag-type dust collector 12 or a cyclone separator, a mesh conveyor belt 2 extending to the outside is installed at the bottom of the feeder 1, a transverse plate 13 and a side plate 14 are fixed on the side wall of the bottom of the feeder 1, a baffle 131 positioned above the mesh conveyor belt 2 is fixed at the bottom end of the transverse plate 13, the mesh diameter on the mesh conveyor belt 2 is smaller than that of a mushroom head and that of a mushroom stem, the distance from the bottom surface of the baffle 131 to the mesh conveyor belt, less than the length of mushroom handle, curb plate 14 distributes in the both sides of mesh conveyer belt 2, processing breach 3 on the curb plate 14 on one side of baffle 131, the fixed surge drum 31 of breach 3 below, the back falls down from feeder 1 to the mushroom, the mushroom handle gets into in the punchhole of mesh conveyer belt 2, only the mushroom that the mushroom handle got into in the punchhole just can pass through baffle 131, the mushroom face that leaves is upwards, mesh conveyer belt 2 is located 1 outside port internally mounted swash plate 21 of feeder, mesh conveyer belt 2 is when removing, move to another, swash plate 21 extrudes the mushroom from the mesh, the design mushroom of breach 3 falls into in the surge drum 31 of below.

Referring to fig. 4, a vibrating classifying screen 4 is installed below an end opening of a mesh conveyor belt 2, the vibrating classifying screen 4 is provided with a steam engine, steam emitted by the steam engine can sterilize mushrooms, the vibrating classifying screen 4 comprises a housing 41, a first classifying plate 42, a second classifying plate 43, a third classifying plate 44 and a motor 45, the motor 45 is installed on the bottom wall of the housing 41, an elliptical block 451 is sleeved outside a rotating shaft of the motor 45, the first classifying plate 42, the second classifying plate 43 and the third classifying plate 44 are sequentially connected through a spring 5, the spring 5 enables the first classifying plate 42, the second classifying plate 43 and the third classifying plate 44 to vibrate irregularly in multiple angles, a slide 6 is installed at an outlet processed in the housing 41 on the right side of the first classifying plate 42, the second classifying plate 43 and the third classifying plate 44, mushrooms with different diameters slide slides down from the slide, a first classifying net 421 and a second classifying net 431 are respectively installed in the first classifying plate 42 and the second classifying plate 43, the net diameter of the first grading net 421 is the net diameter of the second grading net 431, the first grading net 421 carries out the first step screening to leave the mushrooms with large diameter, the second grading net 431 carries out the further screening to leave the medium mushrooms, the medium mushrooms can also carry out the further screening, after small mushrooms are left, the mushrooms with smaller diameter are sieved, the mushrooms subjected to dust removal enter the vibration grading sieve 4 and are divided into different grades according to the size, each grading sieve is arranged in a closed sieve bin, and then an air suction device is added, so that less dust flies, less floor area is occupied, the mushrooms are fed, dedusted and screened by adopting the closed operation and then air suction, the negative pressure state in a machine is kept, the dust flies are controlled, and the mushrooms are classified according to the size after the process.

Referring to fig. 5-6, the arc-shaped plate 441 is fixed on the bottom surface of the third grading plate 44, the elliptical block 451 is closely connected to the arc-shaped plate 441, and the elliptical block 451 continuously collides with the arc-shaped plate 441 under the rotation of the motor 45, so that the first grading plate 42, the second grading plate 43 and the third grading plate 44 vibrate to achieve the purpose of screening.

Referring to fig. 7, a roughing conveying frame 7 is installed at the bottom of a slide 6, the roughing conveying frame 7 is connected with a conveying belt 71 through rollers, the conveying belt 71 is provided with a plurality of partition plates 8 along a rotating direction, the conveying belt 71 among the partition plates 8 forms a plurality of sorting channels 9 corresponding to the slide 6 one by one, mushrooms with different diameters are placed on the sorting channels 9, a color sorter (not marked in the figure) and an aseptic packaging workshop (not marked in the figure) are installed in the sorting channels 9, the color sorter utilizes a photoelectric detection technology to automatically sort out different-color particles in particle materials, the color sorter is used as the prior art and can directly quote the mushrooms to be sorted into white mushrooms, tea mushrooms, smooth mushrooms and broken mushrooms, the mushrooms are sterilized and then enter an aseptic workshop to be packaged, the aseptic workshop is set according to GMP standards, all operations are completed at one time without repeatedly pouring boxes, and the loss rate of the mushrooms is reduced, meanwhile, the working efficiency is improved, and the production cost is reduced.

In summary, the following steps: according to the mushroom sorting production line, when mushrooms fall in a vertical air suction channel of a feeder 1, air stays and penetrates through a material layer, small broken mushrooms, dust and fine fibers are sucked away, sucked impurities are collected by a bag-type dust collector 12 or a cyclone separator, mushroom stems fall from the feeder 1 and enter holes of a mesh conveyor belt 2, only the mushroom stems entering the holes can pass through a baffle 131, the reserved mushroom faces upwards, an inclined plate 21 is arranged inside a port of the mesh conveyor belt 2, which is positioned outside the feeder 1, the mesh conveyor belt 2 moves to a vibration grading sieve 4 when moving, the inclined plate 21 extrudes the mushrooms out of the holes, the designed mushrooms of a notch 3 fall into a collecting barrel 31 below, a first grading net 421 is used for primary screening, the mushrooms with large diameters are reserved, a second grading net 431 is used for further screening, medium mushrooms are reserved, and can also be further screened, leave behind little mushroom, the diameter is less under the sieve, place the mushroom of different diameters on the sorting channel 9, install look selection machine and aseptic packaging workshop in the sorting channel 9, the equipment that the look selection machine utilized the different look granule automatic sorting out in the photoelectric detection technique with the granule material, select separately the mushroom for white flower mushroom, the tea flower mushroom, plain noodles mushroom and piece mushroom, the mushroom gets into aseptic workshop after disinfecting and packs, aseptic workshop is set for according to the GMP standard, all operations are once accomplished, need not change the case repeatedly, reduce the attrition rate of mushroom, the while has also improved work efficiency, and the production cost is reduced.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a mushroom is selected separately assembly line, includes feeder (1), its characterized in that: the side wall of the feeder (1) is connected with a hopper (11) communicated with the inner cavity, a bag-type dust collector (12) is installed at the top of the feeder (1), a mesh conveying belt (2) extending to the outside is installed at the bottom of the feeder (1), a transverse plate (13) and a side plate (14) are fixed on the side wall of the bottom of the feeder (1), a baffle (131) positioned above the mesh conveying belt (2) is fixed at the bottom end of the transverse plate (13), the side plates (14) are distributed on two sides of the mesh conveying belt (2), a notch (3) is machined in the side plate (14) beside the baffle (131), and a fixed collecting barrel (31) below the notch (3);

the mesh conveyor belt (2) is arranged in a port outside the feeder (1) and is provided with an inclined plate (21), a vibration grading sieve (4) is arranged below the port of the mesh conveyor belt (2), the vibration grading sieve (4) comprises a shell (41), a first grading plate (42), a second grading plate (43), a third grading plate (44) and a motor (45), the motor (45) is arranged on the bottom wall of the shell (41), an elliptic block (451) is sleeved outside a rotating shaft of the motor (45), the first grading plate (42), the second grading plate (43) and the third grading plate (44) are connected with one another through springs (5) in sequence, an outlet processed by the shell (41) on the right side of the first grading plate (42), the second grading plate (43) and the third grading plate (44) is provided with a slide (6), an arc-shaped plate (441) is fixed on the bottom surface of the third grading plate (44), and the elliptic block (451) is tightly connected with the arc-shaped plate (441), a first grading net (421) and a second grading net (431) are respectively arranged in the first grading plate (42) and the second grading plate (43);

roughing carriage (7) is installed to the bottom of slide (6), connects conveyer belt (71) through the gyro wheel on roughing carriage (7), and conveyer belt (71) are along direction of rotation installation multichannel baffle (8), and conveyer belt (71) between baffle (8) form a plurality of and slide (6) one-to-one sorting passageway (9).

2. The shiitake mushroom sorting line according to claim 1, wherein a fan for generating negative pressure in the feeder (1) is installed at the outlet of the top of the feeder (1).

3. The mushroom sorting line according to claim 1, wherein the diameter of the mesh on the mesh conveyor belt (2) is smaller than that of the mushroom head and smaller than that of the mushroom stem, and the distance from the bottom surface of the baffle (131) to the mesh conveyor belt (2) is larger than the thickness of the mushroom head and smaller than the length of the mushroom stem.

4. The shiitake sorting line according to claim 1, wherein the first grading net (421) has a mesh diameter of a second grading net (431).

5. The shiitake mushroom sorting line according to claim 1, wherein a color sorter and an aseptic packaging plant are installed in the sorting channel (9).