CN210353382U - Down filling machine for spinning - Google Patents

Down filling machine for spinning Download PDF

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Publication number
CN210353382U
CN210353382U CN201920281648.9U CN201920281648U CN210353382U CN 210353382 U CN210353382 U CN 210353382U CN 201920281648 U CN201920281648 U CN 201920281648U CN 210353382 U CN210353382 U CN 210353382U
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fan
pipe
support rod
box body
fine hair
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CN201920281648.9U
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杨松兴
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Fufeng Changting Garments Co ltd
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Fufeng Changting Garments Co ltd
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Abstract

The utility model discloses a textile down filling machine, which comprises a down filling machine body and a control device, wherein the down filling machine body is fixedly connected with the control device, a first fan in the down filling machine body sucks textile fillers into a down storage box, the fillers are scattered under the action of a rotating shaft and stirring blades, a humidity sensor monitors the humidity of the fillers, the humidity is large, the fillers can be dried, the down filling effect is uniform, the down filling quality is improved, the drying box can also be provided with humidity, the down storage box is prevented from being too dry to generate static electricity, the textile is filled with down through a down filling device under the action of a second fan, a third fan and a control device, the control device can set parameters such as temperature and humidity, the automation degree is high, the utility model enables a user to more conveniently and efficiently carry out down filling treatment in a packing material, and the down filling treatment can be effectively carried out on the premise of saving the labor cost.

Description

Down filling machine for spinning
Technical Field
The utility model relates to a fill fine hair machine equipment field, specifically be a weaving is with filling fine hair machine.
Background
The down filling machine in the market at present is complex in structure, single in function, low in intelligence degree, large in required manual labor force and incapable of meeting the development of the modern technological level.
The automatic down filling machine can automatically complete the work of metering, filling and the like through the control device, mainly comprises a down storage box, stirring blades, a control device, a fan and the like, along with the development of scientific technology, in order to better reduce the labor cost, people have higher and higher requirements on the intelligent degree of the automatic down filling machine, but do not monitor the humidity of the filler in the down filling machine box and the temperature of the down filling machine box in time, and the quality of the filler in the down filling machine box cannot be guaranteed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a weaving is with filling fine hair machine to solve the problem among the prior art, filling the fine hair machine when filling the fine hair operation, can real time monitoring store up the humidity of fine hair incasement filler and store up the temperature of fine hair incasement, humidity is great when preventing that the filler from filling, influences filler filling quality, prevents to store up the fine hair incasement too dry and produces static, prevents to store up the fine hair incasement high temperature, causes danger to operating personnel.
In order to achieve the above object, the utility model provides a following technical scheme: the down filling machine for spinning comprises a down filling machine body and a control device, wherein the down filling machine body is fixedly connected with the control device, the down filling machine body comprises a down storage box, a first fan, a second fan, a temperature sensor, a driving motor, a humidity sensor, a stirring blade, a rotating shaft and a drying box, the control device comprises a control panel, a down guide device, a third fan, a down collector, a control button, an aspirator, a control box body, a down guide pipe, a power indicator lamp, an operation indicator lamp and a fault indicator lamp, the down storage box is a cylindrical box body with two observation windows, the first fan is arranged on the side surface of the down storage box, the driving motor is arranged on the upper end surface of the down storage box, the driving motor is fixed outside the down storage box, the rotating shaft is arranged on the output end of the driving motor, the stirring blade is arranged on the rotating shaft, the stirring blade is fixedly connected with the rotating shaft, the temperature sensor, The humidity sensors are all arranged on the inner side surface of the down storage box, the second fan is arranged on the lower end surface of the down storage box, the second fan is fixedly connected with the down storage box, the control box body is fixed on the outer side surface of the down storage box, the control box body (27) is a box body with three cavities on the side surface, the drying box is arranged on the lower end surface of the down storage box, the drying box is fixedly connected with the down storage box, the control panel, the down guiding device, the control button, the power indicator lamp, the operation indicator lamp and the fault indicator lamp are all arranged on the control box body, the third fan, the air aspirator and the down collector are fixedly connected with the control box body, the control panel is arranged outside the upper end surface of the control box body, the control button is arranged outside the upper end surface of the control box body, the air aspirator is fixed inside the upper end surface of the control box body, the down collector and the third, the down collector is positioned on the left side of the third fan, the down guide device is fixedly connected with the down collector, the down guide pipe is of a hollow structure, one end of the down guide pipe is a large-diameter pipe opening, the output end of the down guide pipe is fixed inside the down collector, the input end of the down guide pipe is fixed inside the down storage box, the power indicator, the operation indicator and the fault indicator are all positioned on the upper end surface of the box body of the control box, the down storage box is of a cylindrical barrel-shaped structure, the space volume is large, and large-batch production is convenient to carry out, the down storage box is made of stainless steel materials and has series characteristics of excellent corrosion resistance, formability, compatibility, toughness and the like, the first fan is an axial flow fan, for example, a fan of the type 200FZY4-D is selected, when an impeller in the axial flow fan rotates, gas enters the impeller from the air inlet axially, the energy of the gas is increased by the pushing of blades on the impeller, then the gas, meanwhile, gas is led into a diffuser pipe, the kinetic energy of the gas is further converted into pressure energy, and finally the pressure energy is led into a down storage box, so that the cooling effect is good, the unit energy consumption is low, the important is at present when energy saving is advocated, the ventilation time is easy to master, dewing is not easy to occur, a fan is not needed to be equipped independently, the fan is convenient and flexible, the input end of a first fan is in contact with an external container for containing fillers, when the fan operates, the fillers enter the down storage box through the output end under the action of the fan, a second fan is a centrifugal fan, for example, the centrifugal fan with the model of DF-4-370W is selected, the centrifugal fan accelerates the gas by utilizing an impeller rotating at a high speed according to the principle that the kinetic energy is converted into potential energy, then decelerates and changes the flow direction, so that the kinetic energy is converted, the impeller is made of manganese steel, a wear-resistant coating is added, the service life is prolonged, the second fan can ensure that a filler does not directly pass through the fan, the filler directly enters the down guiding pipe under the action of high pressure, the temperature sensor indirectly measures the temperature by changing certain characteristics of an object along with the temperature change, for example, a sensor with the model of WRN-101 is selected, a thermometer in the sensor achieves heat balance through conduction or convection, so that the indication value of the thermometer can directly represent the temperature of a measured object, the precision is higher, the characteristics of a plurality of materials and elements change along with the temperature change, so that the materials which can be used as the temperature sensor are quite a lot, the temperature sensor measures the temperature in the down storage box, the temperature of the down storage box is prevented from being too high and cannot be found in time, the danger is caused to the box body and personnel, the stirring blades are made of wood, the rotating shaft is made of stainless steel, the output end of the motor is connected with the steering shaft, so that the steering shaft rotates at high speed, the steering shaft is fixedly connected with the stirring blades, the contact area is increased, the filler is scattered, and the uniform filling of the filler is facilitated, the humidity sensitive resistor in the humidity sensor is a film made of a humidity sensitive material and covered on a substrate, when water vapor in the air is adsorbed on the humidity sensitive film, the resistivity and the resistance of an element are changed, the humidity can be measured by utilizing the characteristic, the humidity sensor is a lithium chloride humidity sensor, the device has the important advantages of stability, temperature resistance and long service life, the humidity sensor can measure the humidity in the down storage box, the filler is prevented from being excessively humid and affecting the filling quality, the drying box is a drying device with the model of GHG-9050A, and natural convection hot air is formed to heat the interior of the box body through a high-temperature resistant ion fan and an annular stainless steel electric heating generator, the drying box is widely applied to drying, preheating, baking, wax melting and sterilization processes of electronic manufacturing industry, industrial and mining enterprises, laboratories and scientific research units, the drying box is operated when the humidity in the down storage box is higher, the filler is dehumidified, the drying box can be set to a humidity level to prevent the down storage box from being excessively dried and generating a large amount of static electricity, the third fan is fixedly connected with the down collector in a flat welding mode, the down guide pipe is fixedly connected with the down storage box in a flat welding mode, the down guide device is connected with the control device in a flat welding mode, the flat welding is in a horizontal position, molten drops are mainly transited by dead weight, the operation technology is easy to master, and the down-flow down flow fan is suitable for beginners and can select welding rods with larger diameters and larger welding currents, the production efficiency is high, and the welding is firm.
The control panel in the control device is a control panel with the control device, can set and manage equipment, set default values and attributes of system environmental parameters, add new application programs and software and hardware, carry out various personalized settings of the system, and maintain and manage the whole system, and is electrically connected with the first fan, the down guiding device, the second fan, the third fan, the drying box, the driving motor, the temperature sensor, the humidity sensor, the power indicator lamp, the operation indicator lamp and the fault indicator lamp, so that the control panel sets and manages the first fan, the second fan, the third fan, the down guiding device, the drying box, the driving motor, the temperature sensor, the humidity sensor, the power indicator lamp, the operation indicator lamp and the fault indicator lamp, and the down collector adopts stainless steel materials and has excellent corrosion resistance, formability and corrosion resistance, Compatibility, obdurability and the like, and is not easy to damage, the lint collector is a lint collecting container, a lint guide device is communicated with the inside of the lint collector, the lint guide device can be connected with an external lint conveying pipe so as to carry out lint conveying operation on textiles, a third fan is a centrifugal fan, for example, a fan with the model of M7-29 is selected, the fan has the characteristics of high efficiency, flat performance curve, wear resistance, good working stability and the like, an impeller is made of manganese steel, a wear-resistant coating is added, the service life is prolonged, the third fan can directly blow fillers in the lint collector into the lint guide device to be connected with the external lint conveying pipe so as to carry out the lint conveying operation, a control button pushes a transmission mechanism, a switch which enables a movable contact and a static contact to be pressed on or disconnected and realizes circuit switching selects a waterproof button with the model of A500 series, and the waterproof button is provided with a sealed shell, the control button starts to operate and stops operating mechanical equipment, external rainwater can be prevented from entering, the aspirator is a MY M86 aspirator, an ultra-silent small aspirator pump is adjustable in suction force and low in power, fillers coming from down guiding pipes can be adsorbed and temporarily gathered in the down collector, a stainless steel box body is selected as a control box body, the stainless steel box body is firm and durable, acid and alkali resistant, a hanging plate is arranged in the stainless steel box body and can move back and forth, a hanging ring is arranged at the top of the stainless steel box body, the down guiding pipes are convenient to mount and transport, a three-prevention cloth metal clamping strip telescopic hose is selected as each down guiding pipe, the down guiding pipe has the advantages of high temperature resistance, flame retardance, acid and alkali resistance, pulling resistance, random telescopic performance, universal conversion and the like, one end of each down guiding pipe is a large-diameter pipe opening, fillers can conveniently enter the down guiding pipe, a power indicator lamp, an operation indicator lamp and a fault indicator lamp are selected from LED indicator, the fault indicator lamp is in a fault state, the setting of the indicator lamp can visually observe the state of the control device, the state can be found and maintained in time, the first fan, the driving motor, the temperature sensor, the humidity sensor, the second fan, the fixed connection between the drying box and the down storage box is fixed by adopting a fastener, and as optimization, the driving motor, the first fan, the second fan, the third fan, the down guiding device, the control button, the power indicator lamp, the operation indicator lamp and the fault indicator lamp are all electrically connected with the control panel, and the control panel can carry out operation and stop operation on the driving motor, the first fan, the second fan, the third fan, the down guiding device, the control button, the power indicator lamp, the operation indicator lamp and the fault indicator lamp, The down guiding device, the control button, the power indicator, the operation indicator, the fault indicator, and the electrical connection with the control panel, when the control button is started, the control panel can set the parameters of the machine, the control panel can also set the driving motor, the first fan, the second fan, the third fan, the down guiding device, the control button, the power indicator, the operation indicator and the fault indicator, the operation and stop operation are performed, the control panel, the driving motor, the first fan, the second fan, the third fan, the down guiding device, and the drying box are all electrically connected with the external power supply, the control panel is connected with the external power supply to provide power for the control panel, the control panel can set the parameters of temperature, humidity, and the like, so that the control panel operates normally, the driving motor, the first fan, the second fan, the third fan, the down guiding device, the control panel is electrically connected with the electrical connection, and the electrical connection is, The drying cabinet is connected with external power supply, just can guarantee driving motor, first fan, second fan, third fan, lead fine hair device, drying cabinet normal operating under the power supply effect.
Preferably, the down guiding device comprises a first guide pipe, a second guide pipe, a first supporting rod, a second supporting rod, a supporting frame and a telescopic threaded pipe, the first guide pipe, the second guide pipe, the first supporting rod, the second supporting rod and the telescopic threaded pipe are all arranged on the outer side surface of the control box body, the telescopic threaded pipe is fixedly connected with the down collector, the telescopic threaded pipe is of a hollow structure, the telescopic threaded pipe is fixedly connected with the down collector, one end of the telescopic threaded pipe is communicated with the interior of the down collector, the other end of the telescopic threaded pipe is provided with an internal thread joint, the other end of the telescopic threaded pipe is in threaded connection with the down guiding pipe, the first supporting rod and the second supporting rod are both fixed on both sides of the telescopic threaded pipe, the first guide pipe and the second guide pipe are both fixed on both sides of the first supporting rod and the second supporting rod, the supporting frame is movably connected with the first guide pipe and the second guide pipe, and the supporting frame, The telescopic threaded pipes are fixedly connected, the first guide pipe and the second guide pipe are made of stainless steel, one ends of the first guide pipe and the second guide pipe, which are close to the control device, are thick, one ends of the first guide pipe and the second guide pipe, which are far away from the control device, are thin, so that the movement of the support frame is convenient, the first support rod, the second support rod and the telescopic threaded pipes are made of stainless steel, the first support rod, the second support rod and the telescopic threaded pipes have telescopic functions, so that the down filling pipes are driven to move forwards or backwards, when the control device is started, the telescopic threaded pipes, the first support rod and the second support rod are in the longest state, the telescopic threaded pipes are in threaded connection with external down conveying pipes, down filling operation is carried out, the down filling is finished, then the control panel is started, the telescopic threaded pipes, the first support rod and the second support rod are reset, the telescopic threaded pipes, the first support rod and the second support rod are retracted into, at the moment, the down conveying pipe is separated from the telescopic threaded pipe joint by a person, the down conveying pipe is taken down for standby, and the telescopic threaded pipe is fixedly connected with the down collector in a welding mode.
The connection of the control box body and the output end of the driving motor is safe and reliable, and has enough strength and service life, the structure is simple, the assembly and disassembly are convenient, the bolt connection is a fastener composed of a head part and a screw rod (a cylinder with external threads), and the bolt connection is detachable connection.
As optimization, the universal wheels are installed on the lower end face of the down storage box, for example, 3-inch double-shaft nylon flat-bottom universal wheels are selected, the support is made of high-quality black baking paint, a standard national standard bottom plate and a bearing structure, the wheels are made of super-brand-new high-strength nylon PA materials, and the down storage box has the advantages of being environment-friendly, wear-resistant, acid-resistant, alkali-resistant, impact-resistant and the like.
Preferably, the driving motor is an alternating current motor, for example, the driving motor is a 68KTYZ alternating current motor, compared with a direct current motor, the alternating current motor has the advantages of simple structure, convenient manufacture and firmness, the control box body and the down storage box are fixedly connected into a flange connection, the flange connection is connected by adopting a flat welding mode, and the flange connection has the main characteristics of convenient disassembly, high strength and good sealing performance, the rotating shaft is connected with the output end of the driving motor through a coupler, the coupler is provided with an elastic element with buffering and vibration damping functions so as to protect a prime motor and a working machine from being damaged or not, is safe and reliable, has the advantages of enough strength and service life, simple structure, convenient disassembly and maintenance and the like, and the bolt connection is a fastener consisting of a head part and a screw rod (a cylinder with external threads), the nut is matched with the bolt for tightly connecting two parts with through cavities, and the bolt is detachably connected.
As optimization, the down storage box is a cylindrical box body with two observation windows, the down storage box is provided with two observation windows, and the working state of the down storage box, such as the running state of a fan, the stirring of stirring blades and the like can be observed.
As optimization, the side surface of the control box body is provided with three cavities, the three cavities correspond to the first supporting rod, the second supporting rod and the telescopic threaded pipe in position, the size of the cavity is consistent with that of the first supporting rod, the second supporting rod and the telescopic threaded pipe, the shape of the cavity is the same, when the control device is started, the telescopic threaded pipe, the first supporting rod and the second supporting rod are in the longest state, the telescopic threaded pipe is in threaded connection with an external down conveying pipe, down filling operation is carried out, down filling is finished, then the control panel is started, the telescopic threaded pipe, the first supporting rod and the second supporting rod are reset, the telescopic threaded pipe, the first supporting rod and the second supporting rod are contracted into the cavity of the control box body, and when the telescopic threaded pipe is not suitable, the telescopic threaded pipe can be contracted into the cavity of the control box body to prevent the pollution of the.
Compared with the prior art, the beneficial effects of the utility model are that: in the utility model, the input end of the first fan is contacted with a container for containing fillers outside, when the fan operates, the fillers enter the down storage box through the output end under the action of the fan, the driving motor can drive the rotating shaft to rotate, the rotating shaft acts with the stirring blades to scatter the fillers, the textiles are conveniently filled, the temperature sensor and the humidity sensor can monitor the temperature and the humidity in the down storage box in real time, the temperature of the down storage box is prevented from being too high, the equipment is prevented from being damaged, the personnel are injured, the humidity monitoring can control the humidity of the fillers, the fillers are prevented from being wet, the filling effect is prevented from being influenced, if the fillers are wet, the drying box has a drying effect on the fillers, the second fan can convey the fillers into the down collector for filling the external textiles with the down, the setting of the down filling device is realized, when the textiles are filled with the down, the down filling device is extended, the down filling device is shortened into a cavity in the control box body after the down filling is finished, the down filling device is prevented from being overlong, the down filling device is prevented from being polluted by the external environment, the control panel is arranged to control the operation of the first fan, the second fan, the third fan, the drying box, the air aspirator and the driving motor, a temperature sensor and a humidity sensor can be monitored in real time, and the filling materials in the down guiding device are cotton wool, down feather, duck feather and the like.
Drawings
FIG. 1 is a perspective view of a down filling machine for textile use according to the present invention;
FIG. 2 is a perspective view of the down filling machine body of the present invention;
fig. 3 is a perspective view of the control device of the present invention;
fig. 4 is a perspective view of the down filling device of the present invention.
In the figure: 1-a down filling machine body, 2-a control device, 11-a down storage box, 12-a first fan, 13-a universal wheel, 14-a second fan, 15-a temperature sensor, 16-a driving motor, 17-a humidity sensor, 18-a stirring blade, 19-a rotating shaft, 20-a drying box, 21-a control panel, 22-a down guiding device and 23-a third fan, 24-a velvet collector, 25-a control button, 26-an aspirator, 27-a control box body, 28-a velvet guide pipe, 29-a power indicator lamp, 30-an operation indicator lamp, 31-a fault indicator lamp, 221-a first guide pipe, 222-a second guide pipe, 223-a first supporting rod, 224-a second supporting rod, 225-a telescopic threaded pipe and 226-a supporting frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, the down filling machine for textile comprises a down filling machine body 1 and a control device 2, wherein the down filling machine body 1 is fixedly connected with the control device 2, the down filling machine body 1 comprises a down storage box 11, a first fan 12, a universal wheel 13, a second fan 14, a temperature sensor 15, a driving motor 16, a humidity sensor 17, a stirring blade 18, a rotating shaft 19 and a drying box 20, the control device 2 comprises a control panel 21, a down guiding device 22, a third fan 23, a down collecting device 24, a control button 25, an air aspirator 26, a control box body 27, a down guiding pipe 28, a power indicator 29, an operation indicator 30 and a fault indicator 31, the down storage box 11 is a cylindrical box body with two observation windows, the first fan 12 is installed on the side surface of the down storage box 11, the driving motor 16 is installed on the upper end surface of the down storage box 11, the driving motor 16 is fixed outside the down storage box 11, the utility model discloses a down feather drying device, including rotation axis 19 and driving motor 16, stirring leaf 18 is installed on rotation axis 19, stirring leaf 18 and rotation axis 19 fixed connection, temperature sensor 15, humidity transducer 17 are all installed and are being stored up fine hair case 11 medial surface, second fan 4 is installed and is being stored up fine hair case 11 terminal surface down, second fan 14 and storage fine hair case 11 fixed connection, universal wheel 13 sets up in storage fine hair case 11 bottom, control box 27 and storage fine hair case 11 fixed connection, control box 27 is fixed in and is storing up fine hair case 11 lateral surface, drying box 20 is installed and is storing up fine hair case 11 terminal surface down, drying box 20 and storage fine hair case 11 fixed connection, control panel 21, lead fine hair device 22, control button 25, power indicator lamp 29, operation pilot lamp 30, trouble pilot lamp 31 and all set up on control box 27, control box 27 has the box of three cavity for the side, the third fan 23, the aspirator 26, the lint collector 24 and the control box body 27 are fixedly connected, the control panel 21 is located outside the upper end face of the control box body 27, the control button 25 is located outside the upper end face of the control box body 27, the aspirator 26 is fixed inside the upper end face of the control box body 27, the lint collector 24 and the third fan 27 are both fixed on the lower end face of the aspirator 26, the lint collector 24 is fixedly connected with the third fan 23, the lint collector 24 is located on the left side of the third fan 27, the lint guide device 22 is fixedly connected with the lint collector 24, the lint guide pipe 28 is of a hollow structure, one end of the lint guide pipe 28 is a large-caliber pipe opening, the output end of the lint guide pipe 28 is fixed inside the lint collector 24, the input end of the lint guide pipe 28 is fixed inside the lint storage box 11, the power indicator lamp 29, the operation indicator lamp 30 and the fault indicator lamp 31 are all located on the upper end face of the control box body 27, the down guiding device 22 comprises a first guide pipe 221, a second guide pipe 222, a first support rod 223, a second support rod 224, a support frame 226 and a telescopic threaded pipe 225, wherein the first guide pipe 221, the second guide pipe 222, the first support rod 223, the second support rod 224 and the telescopic threaded pipe 225 are all arranged on the outer side surface of the control box body 27, the telescopic threaded pipe 225 is fixedly connected with the down collector 24, the first support rod 223, the second support rod 224 and the telescopic threaded pipe 225 are inserted into the control box body 27, the first support rod 223, the second support rod 224 and the telescopic threaded pipe 225 are fixedly connected with the control box body 27, the telescopic threaded pipe 225 is of a hollow structure, one end of the telescopic threaded pipe 225 is communicated with the interior of the down collector 24, the other end of the telescopic threaded pipe 225 is provided with an internal thread joint, the other end of the telescopic threaded pipe 225 is in threaded connection with the down conveying pipe, and the first support rod 223, the second support rod 224, the second support bar 224 is fixed on both sides of the retractable threaded pipe 225, the first guide pipe 221 and the second guide pipe 222 are fixed on both sides of the first support bar 223 and the second support bar 224, the support frame 226 is movably connected with the first guide pipe 221 and the retractable threaded pipe 225 of the second guide pipe 222, the support frame 226 is fixedly connected with the first support bar 223, the second support bar 224 and the retractable threaded pipe 225, the rotating shaft 19 is connected with the output end of the driving motor 16 through a coupler, the stirring blade 18 is fixedly connected with the rotating shaft 19 through a bolt, the control box body 27 is fixedly connected with the down storage box 11 through a flange, the flange is connected through a flat welding method, the flange is mainly characterized in that the dismounting is convenient, the strength is high, the sealing performance is good, the rotating shaft 19 is connected with the output end of the driving motor 16 through a coupler, the down storage box is characterized in that the bolt connection is detachable connection, the driving motor 16, the first fan 12, the second fan 14, the third fan 23, the down guiding device 22, the control button 25, the power indicator lamp 29, the operation indicator lamp 30 and the fault indicator lamp 31 are electrically connected with the control panel 21, the control panel 21 can give instructions to the driving motor 16, the first fan 12, the second fan 14, the third fan 23, the down guiding device 22, the control button 25, the power indicator lamp 29, the operation indicator lamp 30 and the fault indicator lamp 31 for operation and stop, the universal wheels 13 are mounted on the lower end face of the down storage box 11, for example, 3-inch double-shaft nylon flat-bottom universal wheels are selected, the support is made of high-quality black baking paint, a standard national standard bottom plate and a bearing structure, the wheels are made of super-grade high-strength nylon PA, and the down storage box is environment-friendly, Wear-resisting, acidproof, alkali-resisting, characteristics such as shock resistance, driving motor 16 is alternating current motor, for example, driving motor 16 selects the model to be 68KTYZ alternating current motor, compare with direct current motor, alternating current motor simple structure, it is convenient to make, it is more firm, control panel 21, driving motor 16, first fan 12, second fan 14, third fan 23, lead fine hair device 22, drying cabinet 20 all with external power electrical connection, control panel 21 is connected with external power, provide power for control panel 21, control panel 21 can set up temperature, humidity isoparametric, make control panel 21 normally operate, driving motor 16, first fan 12, second fan 14, third fan 23, lead fine hair device 22, drying cabinet 20 and external power are connected, just can guarantee that driving motor 16, first fan 12, second fan 14, third fan 23, lead fine hair device 22, The drying cabinet 20 is normally operated by the power supply.
As shown in fig. 2, the down filling machine body 1 includes a down storage box 11, a first fan 12, a universal wheel 13, a second fan 14, a temperature sensor 15, a driving motor 16, a humidity sensor 17, a stirring blade 18, a rotating shaft 19, and a drying box 20, the down storage box 11 has two observation windows, and can observe the working state of the down storage box 11, such as the running state of the fans, the stirring of the stirring blade 18, and the like, the down storage box 11 is a cylindrical barrel structure, has a large space volume, and is convenient for mass production, the down storage box 11 is made of stainless steel, and has a series of characteristics of excellent corrosion resistance, formability, compatibility, toughness, and the like, the first fan 12 is an axial flow fan, such as a fan of type 200FZY4-D, when an impeller in the axial flow fan rotates, gas enters the impeller from an air inlet axial direction, and is pushed by blades on the impeller to increase the energy of the gas, then flows into a guide vane, the guide vane changes the deflection airflow into axial flow and simultaneously guides the gas into a diffuser pipe to further convert the kinetic energy of the gas into pressure energy and finally leads the pressure energy into a down storage box 11, the cooling effect is good, the unit energy consumption is low, the energy saving is particularly important at present, the ventilation time is easy to master and the dewing is not easy to occur, a fan is not needed to be arranged independently, the fan is convenient and flexible, the input end of a first fan 12 is contacted with an external container for containing fillers, when the fan operates, the fillers enter the down storage box 11 through the output end under the action of the fan, a second fan 14 is a centrifugal fan, for example, the centrifugal fan with the model of DF-4-370W is selected, the centrifugal fan accelerates the gas by utilizing an impeller rotating at high speed according to the principle that the kinetic energy is converted into potential energy, then the speed is reduced, the flow direction, The impeller is made of manganese steel, a wear-resistant coating is added, the service life is prolonged, the second fan 14 can enable fillers not to directly pass through the fan, the fillers directly enter the down guide pipe under the action of high pressure, the temperature sensor 15 indirectly measures the temperature by changing certain characteristics of objects along with the temperature change, for example, a sensor with the model of WRN-101 is selected, a thermometer in the sensor achieves heat balance through conduction or convection, so that the indication value of the thermometer can directly indicate the temperature of a measured object, the precision is high, the characteristics of a plurality of materials and elements are changed along with the temperature change, the materials capable of being used as the temperature sensor are quite a lot, the temperature sensor 15 measures the temperature in the down storage box 11, the situation that the temperature of the down storage box 11 is too high and cannot be found in time, and dangers are caused to a box body and personnel is avoided, the stirring blade 18 is made of wood material, the rotating shaft 19 is made of stainless steel material, the price is low, the replacement is convenient, the output end of the driving motor 16 is connected with the steering shaft 19, the steering shaft 19 rotates at high speed, the steering shaft 19 is fixedly connected with the stirring blade 18, the contact area is increased, the filler is scattered, the uniform filling of the filler is facilitated, the humidity-sensitive resistor in the humidity sensor 17 is a film made of a humidity-sensitive material, a substrate is covered with a layer of film made of the humidity-sensitive material, when water vapor in the air is adsorbed on the humidity-sensitive film, the resistivity and the resistance of an element are changed, the humidity can be measured by utilizing the characteristic, the humidity sensor 17 is a lithium chloride humidity sensor, the advantages of stability, temperature resistance and long service life are achieved, the humidity sensor 17 can measure the humidity in the fluff storage box 11, the filler is prevented from being excessively humid, the filling quality is influenced, the drying box 20 is made of GHG-90, through high temperature resistant ion fan, annular stainless steel electrothermal generator, form the hot-blast heating of natural convection to box inside, possess fine temperature homogeneity and accuse temperature precision, wide application in the electronics manufacturing trade, industrial and mining enterprises, the laboratory, the drying of scientific research unit, preheat, cure, melt the wax, sterilization process, drying cabinet 20 is when storing up the interior humidity of fine hair case 11 higher, the operation of carrying out the operation, carry out dehumidification processing to the filler, drying cabinet 20 can set up the humidity size simultaneously, prevent to store up too dry in the fine hair case 11, produce a large amount of static, reduce electronic equipment's trouble, reduce the harm that electromagnetic interference and the high-voltage static that reduces the production caused the human body.
As shown in fig. 3, the control device 2 includes a control panel 21, a down guiding device 22, a third fan 23, a down collector 24, a control button 25, an aspirator 26, a control box 27, a down guiding pipe 28, a power indicator 29, an operation indicator 30, and a fault indicator 31, the control panel 21 in the control device 2 is a control panel with control devices, and can set and manage the equipment, set default values and attributes of system environment parameters, add new applications and software and hardware, perform various personalized settings of the system, and maintain and manage the whole system, the control panel 21 is electrically connected with the first fan 12, the down guiding device 22, the second fan 14, the third fan 23, the drying box 20, the driving motor 16, the temperature sensor 15, the humidity sensor 17, the power indicator 29, the operation indicator 30, and the fault indicator 31, so that the control panel 21 electrically connects with the first fan 12, the second fan 14, the third fan 23, the drying box 20, the driving motor 16, the temperature sensor 15, the humidity sensor 17, The second fan 14, the third fan 23, the down guiding device 22, the drying box 20, the driving motor 16, the temperature sensor 15, the humidity sensor 17, the power indicator 29, the operation indicator 30 and the fault indicator 31 are arranged and operated, the down collector 24 is made of stainless steel materials, has the series characteristics of excellent corrosion resistance, formability, compatibility, toughness and the like and is not easy to damage, the down collector 24 is a down collecting container, the down guiding device 22 is communicated with the inside of the down collector 24, the down guiding device 22 can be connected with an external down conveying pipe so as to carry out down conveying operation on textiles, the third fan 23 is a centrifugal fan, for example, a fan with the model of M7-29 is selected, the centrifugal fan is a single-stage centrifugal fan, gas enters an impeller from the axial direction, changes into the radial direction when flowing through the impeller, then enters a diffuser, the air changes the flowing direction and the area of the cross section of the pipeline is increased to reduce the speed of the air flow, the speed reducing function converts the kinetic energy into the pressure energy, the pressure increase mainly occurs in the impeller, and then occurs in the diffusion process, in the multistage centrifugal fan, the air flow enters the next impeller by the reflux device to generate higher pressure, the fan has the characteristics of high efficiency, flat performance curve, wear resistance, good working stability and the like, the impeller is made of manganese steel, the wear-resistant coating is added, the service life is prolonged, the third fan 23 can directly blow the filler in the fluff collector 24 into the fluff guide device 22 and then is connected with an external fluff conveying pipe to carry out the fluff conveying operation, the control button 25 utilizes the button to push the transmission mechanism, the switch which enables the movable contact and the static contact to be pressed on or disconnected and realizes the circuit switching selects a waterproof button with the model of A500 series, and the waterproof button is provided with a sealed shell, the control button 25 starts to operate and stops operating the mechanical equipment, so that external rainwater can be prevented from entering, the aspirator 26 is an aspirator of MY M86 type, an ultra-silent small aspirator pump is adopted, the suction force is adjustable, the power is low, the fillers LED by the down guiding pipe 28 can be adsorbed and temporarily gathered in the down collector 24, the control box body 27 is a stainless steel box body which is firm and durable, acid-proof and alkali-proof, a built-in hanging plate can move back and forth, a hanging ring is arranged at the top of the control box body, the installation and transportation are very convenient, the down guiding pipe 28 is a three-proof cloth metal clamping strip telescopic hose, the control box has the advantages of high temperature resistance, flame resistance, acid-proof and alkali-proof, pulling resistance, random telescopic and universal conversion, one end of the down guiding pipe 28 is a large-caliber pipe opening, so that the fillers can conveniently enter the down guiding pipe 28, the power indicator lamp 29, the operation indicator lamp 30 and the fault indicator lamp 31 are LED, the operation indicator lamp 30 is in an operating state, the fault indicator lamp 31 is in a fault state, the indicator lamp is arranged, the state of the control device can be visually observed, and the state can be found and repaired in time, the fixed connection among the fixed connection of the first fan 12, the driving motor 16, the temperature sensor 15, the humidity sensor 17, the second fan 14, the drying box 20 and the down storage box 11 is fixed and connected by adopting a fastener, the side surface of the control box body 27 is provided with three cavities, the three cavities correspond to the first support rod 223, the second support rod 224 and the telescopic threaded pipe 225 in position, the sizes of the cavities are consistent with the sizes of the first support rod 223, the second support rod 224 and the telescopic threaded pipe 225, the shapes of the cavities are the same, the fixed connection mode of the down guide pipe 28 and the down storage box 11 is a flat welding mode, the flat welding is in a horizontal position, molten drops mainly transition by dead weight, and the operation technology is easier to master, is suitable for beginners and can select welding rods with larger diameters and larger welding current.
As shown in fig. 4, the down guiding device 22 includes a first guide pipe 221, a second guide pipe 222, a first support rod 223, a second support rod 224, a support frame 226, and a telescopic threaded pipe 225, wherein the first guide pipe 221, the second guide pipe 222, the first support rod 223, the second support rod 224, and the telescopic threaded pipe 225 are all disposed on the outer side of the control box body 27, the telescopic threaded pipe 225 is fixedly connected with the down collector 24, the first support rod 223, the second support rod 224, and the telescopic threaded pipe 225 are inserted into the control box body 27, the first support rod 223, the second support rod 224, and the telescopic threaded pipe 225 are fixedly connected with the control box body 27, the telescopic threaded pipe 225 is a hollow structure, one end of the telescopic threaded pipe 225 is communicated with the interior of the down collector 24, the other end of the telescopic threaded pipe 225 is provided with an internal threaded joint, the other end of the telescopic threaded pipe 225 is threadedly connected with the down conveying pipe, and the first support rod 223, the second support, The second support rods 224 are fixed on both sides of the telescopic threaded pipes 225, the first guide pipe 221 and the second guide pipe 222 are fixed on both sides of the first support rod 223 and the second support rod 224, the support frame 226 is movably connected with the first guide pipe 221 and the second guide pipe 222, the support frame 226 is fixedly connected with the first support rod 223, the second support rod 224 and the telescopic threaded pipe 225, the third fan 23 is fixedly connected with the down collector 24 in a flat welding manner, the down guide pipe 28 is connected with the down collector 24 in a flat welding manner, the down guide device 22 is connected with the control device 2 in a flat welding manner, the flat welding is in a horizontal position, the molten drop mainly depends on the dead weight transition, the operation technology is suitable for beginners, a welding rod with a larger diameter and a larger welding current can be selected, the production efficiency is high, the welding is firm, the first guide pipe 221 and the second guide pipe 222 are made of stainless steel, the first guide pipe 221 and the second guide pipe 222 are thick at one end close to the control device 2, the first guide pipe 221 and the second guide pipe 222 are thin at one end far away from the control device 2, so that the support frame 226 can move conveniently, the first support rod 223, the second support rod 224 and the telescopic threaded pipe 225 are made of stainless steel, the first support rod 223, the second support rod 224 and the telescopic threaded pipe 225 have telescopic functions, so as to drive the down conveying pipe to move forwards or backwards, when the control device 2 is started, the telescopic threaded pipe 225, the first support rod 223 and the second support rod 224 are in the longest state, the telescopic threaded pipe 225 is in threaded connection with the external down conveying pipe, down filling operation is carried out, the down filling is finished, then the control panel 21 is started, the telescopic threaded pipe 225, the first support rod 223 and the second support rod 224 are reset, the telescopic threaded pipe 225, the first support rod 223 and the second support rod 224 are retracted into the hollow diameter of the control box body 27, at this moment, the staff separates the joint of the down conveying pipe and the telescopic threaded pipe 225, the down conveying pipe is taken down for standby, the telescopic threaded pipe 225 is fixedly connected with the down collector 24 in a welding mode, the flat welding is that the welding seam is in a horizontal position, the molten drops are mainly transited by dead weight, the operation technology is easier to master, the down-flow.
The utility model discloses a theory of operation is: before the full-automatic down filling machine is used, the whole full-automatic down filling machine needs to be simply known in structure, relevant parameters are set through a control panel 21, a control button 25 is turned on, a first fan 12, a second fan 14, a third fan 23, a drying box 20, an aspirator 26, a temperature sensor 15, a humidity sensor 17, a driving motor 16 and a down guiding device 22 run under the action of the control panel 21, external fillers are sucked into a down storage box 11 by the first fan 12, the rotating shaft 19 and stirring blades 18 are driven by the driving motor 16 to turn over the fillers, the fillers are scattered, the numerical values of the humidity sensor 17 are displayed to check whether the fillers are wet or not, the drying box 20 dries the fillers, the dried fillers enter a down collector 24 under the action of the second fan 14 and the aspirator 26, the down collector 24 is fixedly connected with the down guiding device 22 and communicated with the interior, under the action of the third fan 23, the telescopic threaded pipe 225 of the down guiding device 22 is in threaded connection with an external down conveying pipe, fillers are input into the external down conveying pipe from the down collector 24 to realize down filling operation, and meanwhile, the drying box 20 can also be provided with humidity of the down storage box 11 to prevent over drying and generate a large amount of static electricity.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (7)

1. The down filling machine for the textile is characterized by comprising a down filling machine body (1) and a control device (2), wherein the down filling machine body (1) is fixedly connected with the control device (2), the down filling machine body (1) comprises a down storage box (11), a first fan (12), a second fan (14), a temperature sensor (15), a driving motor (16), a humidity sensor (17), a stirring blade (18), a rotating shaft (19) and a drying box (20), the control device (2) comprises a control panel (21), a down guiding device (22), a third fan (23), a down collector (24), a control button (25), an aspirator (26), a control box body (27), a down guiding pipe (28), a power indicator (29), an operation indicator (30) and a fault indicator (31), the first fan (12) is installed on the side face of the down storage box (11), driving motor (16) are installed and are being stored up fine hair case (11) up end, driving motor (16) are fixed in and are stored up fine hair case (11) outside, axis of rotation (19) and driving motor (16) fixed connection, install on axis of rotation (19) stirring leaf (18), stirring leaf (18) and axis of rotation (19) fixed connection, temperature sensor (15), humidity transducer (17) are all installed and are being stored up fine hair case (11) medial surface, second fan (14) are installed and are being stored up fine hair case (11) terminal surface down, second fan (14) and storage fine hair case (11) fixed connection, face under drying cabinet (20) are installed and are being stored up fine hair case (11), drying cabinet (20) and storage fine hair case (11) fixed connection, control box body (27) are fixed in and are stored up fine hair case (11) lateral surface, control panel (21), lead fine hair device (22), The control button (25), the power indicator (29), the operation indicator (30) and the fault indicator (31) are all arranged on the control box body (27), the control box body (27) is a box body with three cavities on the side surface, the third fan (23), the air aspirator (26) and the lint collector (24) are fixedly connected with the control box body (27), the control panel (21), the control button (25), the power indicator (29), the operation indicator (30) and the fault indicator (31) are all located outside the upper end surface of the control box body (27), the air aspirator (26) is fixed inside the upper end surface of the control box body (27), the lint collector (24) and the third fan (23) are all fixed on the lower end surface of the air aspirator (26), the lint collector (24) is fixedly connected with the third fan (23), and the lint collector (24) is located on the left side of the third fan (23), lead fine hair device (22) and pile collector (24) fixed connection, lead fine hair pipe (28) and be hollow structure, lead fine hair pipe (28) one end mouth of pipe and be the heavy-calibre mouth of pipe, lead fine hair pipe (28) output and be fixed in inside pile collector (24), lead fine hair pipe (28) heavy-calibre mouth of pipe input and be fixed in inside storage fine hair case (11), driving motor (16), first fan (12), second fan (14), third fan (23), lead fine hair device (22), control button (25), power indicator (29), operation pilot lamp (30), trouble pilot lamp (31), humidity transducer (17), temperature sensor (15), drying cabinet (20) all with control panel (21) electric connection, control panel (21), driving motor (16), first fan (12), second fan (14), third fan (23), The down guiding device (22) and the drying box (20) are electrically connected with an external power supply.
2. The textile down filling machine according to claim 1, wherein the down guiding device (22) comprises a first guide pipe (221), a second guide pipe (222), a first support rod (223), a second support rod (224), a support frame (226) and a telescopic threaded pipe (225), the first guide pipe (221), the second guide pipe (222), the first support rod (223), the second support rod (224) and the telescopic threaded pipe (225) are all arranged on the outer side surface of the control box body (27), the first guide pipe (221) and the second guide pipe (222) are fixedly connected with the control box body (27), the first support rod (223), the second support rod (224) and the telescopic threaded pipe (225) are inserted into a cavity of the control box body (27), the first support rod (223), the second support rod (224) and the telescopic threaded pipe (225) are fixedly connected with the control box body (27), the retractable threaded pipe (225) is fixedly connected with the down collector (24), the retractable threaded pipe (225) is of a hollow structure, one end of the retractable threaded pipe (225) is communicated with the inside of the down collector (24), the other end of the retractable threaded pipe (225) is provided with an internal thread joint, the other end of the retractable threaded pipe (225) is in threaded connection with an external down conveying pipe, the first support rod (223) and the second support rod (224) are fixed on two sides of the retractable threaded pipe (225), the first guide pipe (221) and the second guide pipe (222) are fixed on two sides of the first support rod (223) and the second support rod (224), the first guide pipe (221), the second guide pipe (222), the first support rod (223), the second support rod (224), the support frame (226) and the retractable threaded pipe (225) are provided with support frames (226), and the support frames (226) are arranged on the first guide pipe (221), The second guide pipe (222) is movably connected with a telescopic threaded pipe (225), and the support frame (226) is fixedly connected with the first support rod (223), the second support rod (224) and the telescopic threaded pipe (225).
3. The textile down filling machine according to claim 2, wherein the rotating shaft (19) is connected with the output end of the driving motor (16) through a coupling, the stirring blades (18) are fixedly connected with the rotating shaft (19) through bolts, and the control box body (27) is fixedly connected with the down storage box (11) through flanges.
4. A spinning down filling machine according to claim 3, wherein the lower end surface of the down storage box is provided with universal wheels (13).
5. A textile pile feeder according to claim 4, characterised in that the drive motor (16) is an AC motor.
6. A textile down filling machine according to claim 5, wherein the down storage box (11) is a cylindrical box body with two observation windows.
7. A textile down filling machine according to claim 6, wherein the side of the control box body (27) is provided with three cavities, the three cavities correspond to the first support rod (223), the second support rod (224) and the telescopic threaded pipe (225), and the sizes of the cavities are the same as the sizes of the first support rod (223), the second support rod (224) and the telescopic threaded pipe (225) and the shapes of the cavities are the same.
CN201920281648.9U 2019-03-06 2019-03-06 Down filling machine for spinning Active CN210353382U (en)

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Application Number Priority Date Filing Date Title
CN201920281648.9U CN210353382U (en) 2019-03-06 2019-03-06 Down filling machine for spinning

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920281648.9U CN210353382U (en) 2019-03-06 2019-03-06 Down filling machine for spinning

Publications (1)

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CN210353382U true CN210353382U (en) 2020-04-21

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Application Number Title Priority Date Filing Date
CN201920281648.9U Active CN210353382U (en) 2019-03-06 2019-03-06 Down filling machine for spinning

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115092874A (en) * 2022-06-16 2022-09-23 杭州微风原也文化创意有限公司 Filling equipment for sofa production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115092874A (en) * 2022-06-16 2022-09-23 杭州微风原也文化创意有限公司 Filling equipment for sofa production

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