CN210349590U

CN210349590U - Contain dipping machine equipment

Info

Publication number: CN210349590U
Application number: CN201921038792.6U
Authority: CN
Inventors: 陈皇壮
Original assignee: Shenzhen Yuanhung Machinery Co ltd
Current assignee: Shenzhen Yuanhung Machinery Co ltd
Priority date: 2019-07-04
Filing date: 2019-07-04
Publication date: 2020-04-17
Anticipated expiration: 2029-07-04

Abstract

The utility model discloses an immersion machine device, relating to the technical field of capacitor production; the impregnation machine comprises a rack, a working platform and impregnation mechanisms, wherein the working platform is arranged in the rack, a horizontal sliding rail is arranged on the working platform, and a plurality of impregnation mechanisms are arranged on the horizontal sliding rail in a sliding manner; the impregnation mechanism comprises an impregnation cylinder body, a roller assembly, a power assembly and an upper cover, wherein the impregnation cylinder body is provided with an inner concave cavity, the roller assembly is rotatably arranged in the inner concave cavity of the impregnation cylinder body, the power assembly is arranged on the impregnation cylinder body and used for driving the roller assembly to rotate in the impregnation cylinder body, and the upper cover is arranged on the rack and is positioned at an opening at the top of the impregnation cylinder body; the roller assembly comprises a roller assembly, a clamping assembly and a capacitor element; the utility model has the advantages that: the aluminum electrolytic capacitor element is impregnated, dried and cleaned, so that the impregnation quality is improved, the carrying times are reduced, and the production efficiency is improved.

Description

Contain dipping machine equipment

Technical Field

The utility model relates to a condenser production technical field, more specifically the utility model relates to a contain dipping machine equipment.

Background

The impregnation technology is widely applied to the manufacture of electronic components, composite materials and the permeation of micropores of other porous materials. The impregnation processing treatment is to utilize an impregnation medium, and the impregnation medium is infiltrated into the micropores of the part to be processed by a certain means. The parts have certain special functions.

Although the impregnation speed and quality of the traditional impregnation equipment, particularly the impregnation equipment of the electrolytic capacitor, are improved by adopting the injection-compression impregnation process, the impregnation equipment still has the defects of long impregnation time, more times of transportation, difficult control, low efficiency, poor quality guarantee, high energy consumption, secondary pollution to impregnation medium liquid, low processing efficiency, more procedures and long time before the impregnation of well-finished elements to the next process, thereby affecting the product quality.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome the not enough of above-mentioned technique, provide a contain dipping machine equipment, contain dipping machine equipment through this and contain dipping machine equipment to aluminium electrolytic capacitor element contain the soaking, spin-dry and wash, improved and contain the soaking quality, reduce the transport number of times, improve production efficiency.

The technical scheme of the utility model is realized like this: an immersion apparatus, the improvement comprising: the impregnation machine comprises a rack, a working platform and impregnation mechanisms, wherein the working platform is arranged in the rack, a horizontal sliding rail is arranged on the working platform, and a plurality of impregnation mechanisms are arranged on the horizontal sliding rail in a sliding manner;

the impregnation mechanism comprises an impregnation cylinder body, a roller component, a power component and an upper cover, wherein the impregnation cylinder body is provided with an inner concave cavity, the roller component is rotatably arranged in the inner concave cavity of the impregnation cylinder body, the power component is arranged on the impregnation cylinder body and is used for driving the roller component to rotate in the impregnation cylinder body, and the upper cover is arranged on the rack and is positioned at an opening at the top of the impregnation cylinder body;

the roller assembly comprises a roller assembly, a clamping assembly and a capacitor element, wherein the roller assembly comprises a first roller and a second roller which are oppositely arranged, two ends of the clamping assembly are respectively arranged on the first roller and the second roller, and the clamping assemblies are arranged in a circular array along the centers of the first roller and the second roller; the clamping assembly comprises a first clamping plate, a second clamping plate, a first rotating plate and a second rotating plate, wherein two ends of the first clamping plate are fixed on the first rotating plate, two ends of the second clamping plate are fixed on the second rotating plate, the first rotating plate and the second rotating plate are rotatably mounted on the first roller and the second roller, the first clamping plate and the second clamping plate are arranged side by side, and a capacitor element is arranged between the first clamping plate and the second clamping plate.

In the above structure, the first clamping plate and the second clamping plate are provided with a plurality of through holes along the radial direction of the first roller.

In the structure, the clamping assembly further comprises a bar-shaped column, the bar-shaped column is fixed between the first roller and the second roller and is located below the center positions of the first clamping plate and the second clamping plate, and the bar-shaped column is used for placing the capacitor element between the first clamping plate and the second clamping plate.

In the above structure, the roller assembly further includes a roller connecting shaft, and a plurality of roller connecting shafts are fixedly disposed between the first roller and the second roller.

In the above structure, the power assembly includes an electric motor, a belt, a driven shaft, and a driven wheel;

the electric motor is fixed at the bottom of the impregnation cylinder body, and an output shaft of the electric motor is provided with a driving wheel; one end of the driven shaft is fixed at the center of the first roller, the driven wheel is fixedly installed at the other end of the driven shaft, and the belt is sleeved on the driving wheel and the driven wheel.

In the above structure, the apparatus further comprises an upper cover locking assembly, the upper cover locking assembly comprises a driver, an endless belt, a belt pulley and a central rotating shaft;

the upper end and the lower end of each central rotating shaft penetrate out of the cylinder wall of the impregnation cylinder body, the belt pulley is fixed at the bottom end of the central rotating shaft and is positioned at the bottom of the impregnation cylinder body, a locking part is respectively arranged at the top end of each central rotating shaft, and the upper cover is provided with a plurality of locking holes for the locking parts to penetrate through;

the driver is fixed at the bottom of the impregnation cylinder body, the annular belt is wound on the plurality of belt pulleys, the driver is fixed at the bottom of the impregnation cylinder body, and the driver is used for driving the annular belt to rotate.

In the above structure, the impregnation cylinder is fixed on a fixing plate, and the driver and the belt pulley are both arranged on the lower surface of the fixing plate.

In the above structure, the driver includes a rotating shaft, and the endless belt is wound around the rotating shaft of the driver.

In the above structure, the bottom of the cylinder wall of the impregnation cylinder body is provided with a mounting hole, and a heater is arranged in the mounting hole.

In the structure, the top of the rack is provided with a top plate, the lower surface of the top plate is provided with a feeding and discharging structure, the feeding and discharging structure comprises a transverse fixing plate, a transverse sliding rod, a transverse moving plate and a grabbing assembly, the transverse sliding rod is fixed below the transverse fixing plate, the transverse sliding rod is provided with two transverse moving plates in a sliding manner, and the grabbing assembly is arranged below the transverse moving plate;

the grabbing assembly comprises a first grabbing plate, a second grabbing plate, a telescopic cylinder, a grabbing plate sliding block and a grabbing plate sliding seat, the first grabbing plate and the second grabbing plate are arranged side by side, the telescopic cylinder is fixed with the first grabbing plate, a cylinder rod of the telescopic cylinder is fixed with the second grabbing plate, and the telescopic cylinder is used for driving the first grabbing plate and the second grabbing plate to realize opening and closing actions; and the first grabbing plate and the second grabbing plate are fixedly provided with grabbing plate sliding blocks, the grabbing plate sliding blocks are arranged on the grabbing plate sliding seats in a sliding mode, and the grabbing plate sliding seats are fixed below the transverse moving plate.

The utility model has the advantages that: under the drive of the power assembly, the drum assembly rotates, the capacitor element is fixed on the drum assembly, and the high-speed rotation enables the impregnated capacitor element to dry redundant impregnation liquid to reach the dry and wet degree required by the product; the utility model discloses a contain dipping machine equipment can contain to the plain son realization of aluminum electrolytic capacitor contain the dress, spin-dry and wash, effectively improves and contains the dress quality, once realizes the processing of a plurality of aluminum electrolytic capacitor elements, reduces the transport number of times, improves production efficiency.

Drawings

Fig. 1 is a schematic view of a three-dimensional structure of the dipping machine equipment of the present invention.

Fig. 2 is a schematic structural diagram of an impregnation mechanism of an impregnation machine.

Fig. 3 is an exploded schematic view of the impregnation mechanism of the impregnation machine of the present invention.

Fig. 4 is a schematic bottom structure diagram of an impregnation mechanism of the impregnation machine equipment of the present invention.

Fig. 5 is a schematic structural diagram of a roller assembly of the immersion machine equipment according to the present invention.

Fig. 6 is a schematic partial structural view of a drum assembly of an immersion machine apparatus according to the present invention.

Fig. 7 and fig. 8 are schematic structural views of the loading and unloading structure of the dipping machine equipment of the present invention.

Fig. 9 is a schematic structural view of an impregnation mechanism of the impregnation machine of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1, the present invention discloses an immersion machine, and more particularly, the immersion machine includes a frame 100, a working platform 200 and an immersion mechanism 300, the working platform 200 is disposed in the frame 100 and located at the middle position of the frame 100, a horizontal slide rail 2001 is disposed on the working platform 200, a plurality of immersion mechanisms 300 are slidably disposed on the horizontal slide rail 2001, two immersion mechanisms 300 are disposed side by side on the horizontal slide rail 2001, it should be noted that a structure for driving the immersion mechanisms 300 to move on the horizontal slide rail 2001 is disposed below the working platform 200, and the structure is implemented by a motor-driven lead screw, which is common in the prior art, and detailed description is omitted in this embodiment. The top of the rack 100 is provided with a top plate 1001, and the lower surface of the top plate 1001 is provided with a feeding and discharging structure 400, so that feeding and discharging of the impregnation mechanism 300 are realized through the feeding and discharging structure 400, and the feeding and discharging structure 400 will be further described below.

Further, as shown in fig. 2 to 6, the impregnation mechanism 300 includes an impregnation cylinder 10, a roller assembly 30, a power assembly 40, and an upper cover 20; the impregnation cylinder body 10 is provided with an inner concave cavity 105, the roller assembly 30 is rotatably installed in the inner concave cavity 105 of the impregnation cylinder body 10, the power assembly 40 is arranged on the impregnation cylinder body 10, the power assembly 40 is used for driving the roller assembly 30 to rotate in the impregnation cylinder body 10, and the upper cover 20 covers an opening at the top of the inner concave cavity 105. In this embodiment, the upper cover is fixed below the top plate, and the upper cover can reciprocate in the vertical direction.

As for the roller assembly 30, as shown in fig. 3, fig. 4 and fig. 5, the present invention provides a specific embodiment, which includes a roller assembly 301, a clamping assembly 302 and a capacitor element 303, wherein the roller assembly 301 includes a first roller 3011 and a second roller 3012 which are arranged oppositely, two ends of the clamping assembly 302 are respectively disposed on the first roller 3011 and the second roller 3012, and a plurality of clamping assemblies 302 are arranged in a circular array along centers of the first roller 3011 and the second roller 3012; in the present embodiment, one of the clamping assemblies 302 is described in detail, as shown in fig. 6, the clamping assembly 302 includes a first clamping plate 3021, a second clamping plate 3022, a first rotating plate 3023, a second rotating plate 3024 and a return spring 3025, both ends of the first clamping plate 3021 are fixed to the first rotating plate 3023, both ends of the second clamping plate 3022 are fixed to the second rotating plate 3024, the first rotating plate 3023 and the second rotating plate 3024 are rotatably mounted on the first roller 3011 and the second roller 3012, and the first clamping plate 3021 and the second clamping plate 3022 are arranged side by side; a capacitor element is arranged between the first clamping plate 3021 and the second clamping plate 3022.

With the above configuration, after the first clip 3021 and the second clip 3022 are fixedly mounted, the plurality of capacitors 303 can be held between the first clip 3021 and the second clip 3022; because a plurality of clamping components 302 are distributed on the first roller 3011 and the second roller 3012 in an array manner, and each clamping component 302 clamps a plurality of capacitor elements 303, impregnation and spin-drying of the plurality of capacitor elements 303 can be simultaneously realized, impregnation treatment can be rapidly performed on the capacitor elements 303, and the production speed is increased.

In the above-described configuration, the first clamp plate 3021 and the second clamp plate 3022 are provided with the plurality of through holes 3025 that penetrate in the radial direction of the first roller 3011, and in the present embodiment, the plurality of through holes 3025 are arranged in order in the axial direction of the first roller 3011 and the second roller 3012, so that the impregnation treatment is performed with the through holes 3025 designed to facilitate the flow of the impregnation solution, and the impregnation solution can contact the capacitor element 303 from each direction, thereby improving the efficiency of the impregnation treatment.

Further, as shown in fig. 6, the clamping assembly 302 further includes a bar-shaped post 3026, the bar-shaped post 3026 is fixed between the first roller 3011 and the second roller 3012 and is located below the center of the first clamp 3021 and the second clamp 3022, and the bar-shaped post 3026 is used for placing the capacitor element 303 between the first clamp 3021 and the second clamp 3022. Through the structural design of the bar-shaped column 3026, the plurality of capacitor elements 303 are placed on the bar-shaped column 3026, so that the situation that the capacitor elements 303 fall off due to insufficient clamping force between the first clamping plate 3021 and the second clamping plate 3022 is avoided, and the capacitor elements 303 are located on the same horizontal plane, so that each capacitor element 303 is located under the same condition during the impregnation process, and the impregnation treatment result is more accurate. Further, the bar-shaped posts 3026 are fixed on the first and

second rollers

3011 and 3012 by screws, and the screws are used to adjust the distance between the bar-shaped posts 3026 fixed on the first and

second rollers

3011 and 3012, so that capacitors 303 with different sizes and lengths can be accommodated between the first and

second clamp plates

3021 and 3022, thereby improving the adaptability of the product.

In addition, as shown in fig. 6, the roller assembly 301 further includes roller connecting shafts 3013, and a plurality of roller connecting shafts 3013 are fixedly disposed between the first roller 3011 and the second roller 3012, in this embodiment, four roller connecting shafts 3013 are uniformly distributed, so that the stresses on the first roller 3011 and the second roller 3012 are kept the same.

In the above embodiment, the present invention provides a specific embodiment for the power assembly 40, as shown in fig. 2 and 5, the power assembly 40 includes an electric motor 401, a belt 402, a driven shaft 403 and a driven wheel 404; the electric motor is fixed at the bottom of the impregnation cylinder body 10, and a driving wheel is installed on an output shaft of the electric motor 401; one end of the driven shaft 403 is fixed at the center of the first roller 3011, the driven wheel 404 is fixedly mounted at the other end of the driven shaft 403, and the belt 402 is sleeved on the driving wheel and the driven wheel 404.

In addition, the equipment of the soaking machine also comprises an upper cover locking assembly, and in the embodiment, the upper cover 20 locking assembly comprises a driver 101, an annular belt 102, a belt pulley 103 and a central rotating shaft 104; the inner concave cavity 105 of the impregnation cylinder 10 is used for placing a clamping assembly, and the clamping assembly clamps a capacitor element to realize actions such as air drying and spin-drying. Further, as shown in fig. 3 and 4, the upper and lower ends of the central rotating shafts 104 penetrate through the cylinder wall of the impregnation cylinder 10, the belt pulley 103 is fixed at the bottom end of the central rotating shaft 104 and located at the bottom of the impregnation cylinder 10, the top end of each central rotating shaft 104 is provided with a locking part 106, and the locking part 106 is long. The upper cover 20 is provided with a plurality of lock holes 201 for passing the locking portions 106; the driver 101 is fixed at the bottom of the impregnation cylinder 10, the endless belt 102 is wound around a plurality of pulleys 103, the driver 101 is fixed at the bottom of the impregnation cylinder 10, and the driver 101 is used for driving the endless belt 102 to rotate.

Through the above structure, when the upper cover 20 covers the opening of the inner concave cavity 105 of the impregnation cylinder body 10, the locking part 106 is in the first state, the locking part 106 in the first state can penetrate through the locking hole 201 of the upper cover 20, when the upper cover 20 covers the opening of the inner concave cavity 105 of the impregnation cylinder body 10, the driver 101 can drive the endless belt 102 to rotate so as to drive the belt pulley 103 to rotate, the central rotating shaft 104 is driven by the belt pulley 103 to rotate so as to drive the locking part 106 to rotate, at this time, the locking part 106 is in the second state, the locking part 106 in the second state cannot penetrate through the locking hole 201 of the upper cover 20, so that the upper cover 20 is locked at the opening of the inner concave cavity 105 of the impregnation cylinder body 10, automatic locking of the upper cover 20 is realized, and the degree of automation is high; in addition, since the plurality of central rotating shafts 104 are uniformly distributed on the cylinder wall of the impregnation cylinder 10, and the top end of each central rotating shaft 104 is provided with a locking part 106, the pressure of the upper cover 20 can be kept consistent after the upper cover 20 is locked.

In the above embodiment, the impregnation cylinder 10 is fixed to a fixing plate 107, and the driver 101 and the pulley 103 are both disposed on the lower surface of the fixing plate 107. The driver 101 comprises a rotating shaft, and the annular belt 102 is wound on the rotating shaft of the driver 101; the bottom of the cylinder wall of the impregnation cylinder body 10 is provided with a mounting hole, and a heater 108 is arranged in the mounting hole, the heater 108 realizes baking of the element and heating of the impregnation liquid, so that the impregnation efficiency is increased, and the quality of the impregnation liquid and the impregnation is not affected by the moisture in the environment which is not easy to condense in the cylinder. In addition, a liquid valve 110 is fixed on the bottom of the fixing plate 107, and the amount of the liquid inside the impregnation cylinder is controlled by the liquid valve 110.

Through the structure, the drum assembly is driven to rotate by the power assembly, the capacitor element is fixed on the drum assembly, and the capacitor element is soaked by the capacitor element through high-speed rotation to dry redundant soaking liquid, so that the required dry and wet degree of a product is achieved; the utility model discloses a contain dipping machine equipment can contain the soaking and spin-dry to the prime implementation of aluminum electrolytic capacitor, effectively improves and contains the soaking quality, and the processing of a plurality of aluminum electrolytic capacitor elements of realization reduces the transport number of times, improves production efficiency.

As for the feeding and discharging structure 400, as shown in fig. 1, 7 and 8, the present invention provides a specific embodiment, the feeding and discharging structure 400 includes a transverse fixing plate 4001, a transverse sliding rod 4002, a transverse moving plate 4003 and a grabbing assembly 4004, the transverse sliding rod 4002 is fixed below the transverse fixing plate 4001, two transverse moving plates 4003 are slidably disposed on the transverse sliding rod 4002, the grabbing assembly 4004 is disposed below the transverse moving plate 4003, two ends of the transverse fixing plate 4001 are respectively fixed on a vertical fixing plate 4005, in this embodiment, the grabbing assembly 4004 includes a first grabbing plate 4006, a second grabbing plate 4007, a telescopic cylinder 4008, a grabbing plate slider 4009 and a grabbing plate sliding seat 4010, the first grabbing plate 4006 and the second grabbing plate 4007 are parallel, the telescopic cylinder 4008 is fixed to the first grabbing plate 4006, and a cylinder rod of the telescopic cylinder 4008 is fixed to the second grabbing plate 4007, the telescopic cylinder 4008 is used for driving the first grabbing plate 4006 and the second grabbing plate 4007 to realize opening and closing actions; first grab board 4006 and second grab board 4007 on all fixedly be provided with grab board slider 4009, and grab board slider 4009 and slide and set up grab board sliding seat 4010 on, grab board sliding seat 4010 is fixed in the below of lateral shifting board 4003.

Further, the grabbing assembly 4004 further comprises a grabbing plate sliding rod 4011, two ends of the grabbing plate sliding rod 4011 are fixed on the grabbing plate sliding seat 4010, and the grabbing plate sliding block 4009 is arranged on the grabbing plate sliding rod 4011 in a sliding mode. In addition, the grabbing assembly 4004 further comprises a cylinder fixing plate 4012, the cylinder fixing plate 4012 is fixed above the first grabbing plate 4006, and the telescopic cylinder 4008 is fixed on the cylinder fixing plate 4012. In addition, as shown in fig. 9, a window 109 is provided on the side wall of the impregnation cylinder 10, and an illumination lamp and a monitor are installed in the window 109, so that the impregnation process can be observed and recorded, and the safety is increased.

Through the structure, the grabbing assembly 4004 slides on the transverse sliding rod 4002, and after the grabbing assembly is moved to a required position, the cylinder rod of the telescopic cylinder 4008 is stretched to drive the first grabbing plate 4006 and the second grabbing plate 4007 to reciprocate on the grabbing plate sliding rod 4011, and when the opening and closing state is changed into the closing state, the grabbing of the capacitor can be realized; in this embodiment, the second is grabbed board 4007 and is provided with outside convex arch in the one side of first grabbing board 4006 towards, first grabbing board 4006 on correspond be provided with the recess, through the cooperation of arch and recess, improved the condenser and snatched the frictional force of in-process, can avoid snatching dropping of in-process condenser, the utility model discloses a this kind contains the unloading structure 400 of going up of dipping machine equipment can realize the unloading of going up of a plurality of condensers simultaneously, and the unloading process is very steady, improves the efficiency of going up unloading and the production efficiency of condenser.

In addition, as shown in fig. 7, two transverse sliding rods 4002 are arranged below the transverse fixing plate 4001 side by side, two groups of transverse sliding blocks 4013 are arranged on the transverse moving plate 4003, the transverse sliding blocks 4013 are arranged on the transverse sliding rods 4002 in a sliding manner, and through the design of the two transverse sliding rods 4002 and the two groups of transverse sliding blocks 4013, the transverse moving plate 4003 moves on the transverse sliding rods 4002 more stably, so that the accuracy of the capacitor grabbing assembly 4004 for grabbing the capacitor is improved, and the movement precision is improved.

The above description is only for the preferred embodiment of the present invention, and the above specific embodiments are not intended to limit the present invention. Within the scope of the technical idea of the present invention, various modifications and alterations can be made, and any person skilled in the art can make modifications, amendments or equivalent replacements according to the above description, all belonging to the protection scope of the present invention.

Claims

1. The utility model provides a contain dipping machine equipment which characterized in that: the impregnation machine comprises a rack, a working platform and an impregnation mechanism, wherein the working platform is arranged in the rack, a plurality of horizontal sliding rails are arranged on the working platform, and a plurality of impregnation mechanisms are arranged on the horizontal sliding rails in a sliding manner;

2. The apparatus of claim 1, wherein: the first clamping plate and the second clamping plate are provided with a plurality of through holes along the radial direction of the first roller.

3. The apparatus of claim 1, wherein: the clamping assembly further comprises a bar-shaped column, the bar-shaped column is fixed between the first roller and the second roller and located below the center positions of the first clamping plate and the second clamping plate, and the bar-shaped column is used for placing the capacitor element between the first clamping plate and the second clamping plate.

4. The apparatus of claim 1, wherein: the roller assembly further comprises a roller connecting shaft, and a plurality of roller connecting shafts are fixedly arranged between the first roller and the second roller.

5. The apparatus of claim 1, wherein: the power assembly comprises an electric motor, a belt, a driven shaft and a driven wheel;

6. The apparatus of claim 1, wherein: the equipment of the immersion machine also comprises an upper cover locking component, wherein the upper cover locking component comprises a driver, an annular belt, a belt pulley and a central rotating shaft;

the annular belt is wound on a plurality of belt pulleys, the driver is fixed at the bottom of the impregnation cylinder body and is used for driving the annular belt to rotate.

7. An immersion machine installation as claimed in claim 6, wherein: the impregnation cylinder body is fixed on a fixing plate, and the driver and the belt pulley are both arranged on the lower surface of the fixing plate.

8. An immersion machine installation as claimed in claim 6, wherein: the driver comprises a rotating shaft, and the annular belt is wound on the rotating shaft of the driver.

9. The apparatus of claim 1, wherein: the bottom of the cylinder wall of the impregnation cylinder body is provided with a mounting hole, and a heater is arranged in the mounting hole.

10. The apparatus of claim 1, wherein: the top of the rack is provided with a top plate, the lower surface of the top plate is provided with a feeding and discharging structure, the feeding and discharging structure comprises a transverse fixing plate, a transverse sliding rod, transverse moving plates and grabbing components, the transverse sliding rod is fixed below the transverse fixing plate, the transverse sliding rod is provided with two transverse moving plates in a sliding manner, and the grabbing components are arranged below the transverse moving plates;