CN210343931U - Riveting hydraulic pressure station supervisory equipment with monitored control system - Google Patents
Riveting hydraulic pressure station supervisory equipment with monitored control system Download PDFInfo
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- CN210343931U CN210343931U CN201921132540.XU CN201921132540U CN210343931U CN 210343931 U CN210343931 U CN 210343931U CN 201921132540 U CN201921132540 U CN 201921132540U CN 210343931 U CN210343931 U CN 210343931U
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- hydraulic pump
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Abstract
The utility model discloses a riveting hydraulic pressure station supervisory equipment with monitored control system, including oil tank, bearing plate, watch-dog cabinet, hydraulic pump and hydraulic pressure station switch board, the one end on bearing plate top has the oil tank through the support mounting, and one side intermediate position department on oil tank top installs the hydraulic pump, the hydraulic pressure station switch board is installed to the upper end of hydraulic pump back lateral wall, and hydraulic pump one side install with hydraulic pump assorted motor, the hydraulic pump is kept away from the oil tank top of hydraulic pressure station switch board one side and is all installed the switching-over solenoid valve, and the switching-over solenoid valve keeps away from oil tank top one end on one side of the hydraulic pump and installs the pressure machinery table. This riveting hydraulic pressure station supervisory equipment with monitored control system makes the oil tank pass through oil outlet pipeline through the hydraulic pressure station switch board inside hydraulic oil exports the riveter, adjusts the pressure of oil return through the oil return pressure regulating valve, thereby the speed of control rifle makes the riveter riveting end cap, annular rivet, BOM rivet be convenient for monitor riveting data, curve and riveting quantity.
Description
Technical Field
The utility model relates to a rivet equipment technical field specifically is a riveting hydraulic pressure station supervisory equipment with monitored control system.
Background
At present, riveting trade end cap, annular rivet, BOM rivet riveting all can use hydraulic pressure station, and conventional rivet rifle is because the riveting can't be accomplished to tensile restriction to riveting hydraulic pressure station just takes place by oneself, and riveting hydraulic pressure station can solve the riveting of end cap, annular rivet, BOM rivet, and traditional rivet equipment can satisfy people's user demand basically, but still has certain problem, and concrete problem is as follows:
1. most rivet equipment in the market at present is high-pressure, high-tension and high-strength riveting, so that unqualified riveting is carried out on a product, fatal defects and hidden dangers are brought to the product when the sealing is not tight, and the riveting quality cannot be guaranteed if the oil leaks from a position with poor riveting due to insufficient riveting tension of a gearbox plug and poor sealing;
2. most rivet equipment pulling force is not enough in the existing market, and unqualified riveting equipment can not be reported to the police and reminded, reminds an operator that the riveting does not reach the specified requirement, so that hidden danger riveting can not be timely and effectively eliminated.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a riveting hydraulic pressure station supervisory equipment with monitored control system to solve the problem that provides among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a riveting hydraulic pressure station supervisory equipment with monitored control system, includes oil tank, bearing platform board, watch-dog cabinet, hydraulic pump and hydraulic pressure station switch board, the oil tank is installed through the support to the one end on bearing platform board top, and one side intermediate position department on oil tank top installs the hydraulic pump, the hydraulic pressure station switch board is installed to the upper end of hydraulic pump back lateral wall, and hydraulic pump one side install with hydraulic pump assorted motor, the hydraulic pump is kept away from the oil tank top of hydraulic pressure station switch board one side and is all installed the switching-over solenoid valve, and the switching-over solenoid valve keeps away from oil tank top one end of hydraulic pump one side and install the pressure machinery table, the watch-dog cabinet is.
Preferably, the emergency stop button is installed at one side of the lower end of the front side wall of the monitor cabinet, which is close to the oil tank, and the qualified indicator lamp is installed at the lower end of the front side wall of the monitor cabinet, which is at one side of the emergency stop button.
Preferably, the side wall of the hydraulic station control cabinet on one side of the pressure mechanical meter is mounted on an oil outlet pipeline through a pressure sensor, a hand riveter is mounted at one end, far away from the hydraulic station control cabinet, of the oil outlet pipeline, an oil return pipeline is mounted on the side wall, far away from the pressure mechanical meter, of the hydraulic station control cabinet on one side of the oil outlet pipeline through an oil return pressure regulating valve, and one end, close to the hand riveter, of the oil return pipeline is connected with the hand riveter.
Preferably, the PLC controller is installed to inside back lateral wall upper end of watch-dog cabinet, and the PLC controller is close to the one end of oil tank and installs switching power supply, switching power supply keeps away from one side of PLC controller and installs the circuit breaker, and the PLC controller keeps away from one side of switching power supply and installs solid state relay.
Preferably, the upper end of the side wall of one side of the solid-state relay, which is far away from the PLC controller, is provided with a signal input module, and the lower end of the side wall of one side of the solid-state relay, which is far away from the PLC controller, is provided with a signal output module.
Preferably, the qualified indicator lamp is kept away from the positive lateral wall lower extreme of watch-dog cabinet of emergency stop button one side and is installed reset button, and the upper end intermediate position department of the positive lateral wall of watch-dog cabinet installs the display screen, pressure sensor's output passes through the wire and is connected with the input electricity of signal input module, and the output of signal input module passes through the wire and is connected with the input electricity of PLC controller, the output of PLC controller passes through the wire and is connected with the input electricity of signal output module, and the output of signal output module passes through the wire and is connected with the display screen input electricity, switching power supply passes through the wire and is connected with PLC controller, display screen and pressure sensor's input electricity respectively.
Compared with the prior art, the beneficial effects of the utility model are that:
1. by installing the bearing plate, the oil tank and the monitor cabinet, when the riveting hydraulic station monitoring equipment with the monitoring system is used, the bearing plate is pulled to a proper position so as to drive the oil tank and the monitor cabinet to move to the proper position, and riveting is facilitated;
2. meanwhile, when riveting is needed, the PLC is firstly switched on through the switch power supply, the pressure sensor and the display screen power supply are connected with an external power supply, the hydraulic pump is started through the hydraulic station control cabinet, so that high-pressure hydraulic oil is output from the oil tank to the interior of the rivet gun through the oil outlet pipeline, the high-pressure hydraulic oil returns to the interior of the oil tank through the oil return pipeline, the pressure of return oil is adjusted through the oil return pressure adjusting valve, the speed and the pressure of the gun are controlled to enable the rivet gun to rivet a plug, a ring groove rivet and a BOM rivet, when oil is output from the interior of the oil outlet pipeline, the pressure sensor timely detects the oil, transmits a signal to the PLC through the signal input module, processes the signal, and transmits the signal to the display screen through the signal output module Displaying, thereby facilitating monitoring of riveting data, curves and riveting quantity;
3. meanwhile, the device is provided with the qualified indicator lamp and the reset button, when every riveting is qualified, the qualified indicator lamp automatically lights, and the alarm signal reset button automatically starts when the equipment is riveted with an unqualified fault, so that an operator can timely find and process rivet data.
Drawings
FIG. 1 is a front view of the cross-sectional structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a front view of the monitor cabinet of the present invention;
fig. 4 is an enlarged schematic view of a portion a of fig. 1 according to the present invention.
In the figure: 1. an oil tank; 2. a bearing plate; 3. a support; 4. a circuit breaker; 5. a switching power supply; 6. a PLC controller; 7. a signal output module; 8. a signal input module; 9. a solid state relay; 10. a monitor cabinet; 11. a motor; 12. an oil return pressure regulating valve; 13. a hydraulic pump; 14. a hydraulic station control cabinet; 15. an oil return line; 16. a pressure sensor; 17. a reversing solenoid valve; 18. a pressure mechanical gauge; 19. an oil outlet pipeline; 20. a rivet pulling gun; 21. an emergency stop button; 22. a qualified indicator light; 23. a reset button; 24. a display screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides an embodiment: a riveting hydraulic station monitoring device with a monitoring system comprises an oil tank 1, a bearing plate 2, a monitor cabinet 10, a hydraulic pump 13 and a hydraulic station control cabinet 14, wherein the oil tank 1 is installed at one end of the top end of the bearing plate 2 through a support 3, the hydraulic pump 13 is installed at the middle position of one side of the top end of the oil tank 1, the type of the hydraulic pump 13 can be a PY497 oil cylinder, the hydraulic station control cabinet 14 is installed at the upper end of the back side wall of the hydraulic pump 13, a motor 11 matched with the hydraulic pump 13 is installed at one side of the hydraulic pump 13, the type of the motor 11 can be a Y90S-6 motor, the top ends of the oil tanks 1 at the sides of the hydraulic pump 13 far away from the hydraulic station control cabinet 14 are all provided with reversing electromagnetic valves 17, one ends of the top ends of the oil tanks 1 at the sides of the reversing electromagnetic valves 17 far away from the hydraulic pump 13 are provided, the pressure sensor 16 can be a CYYZ11 pressure sensor, a hand riveter 20 is installed at one end of the oil outlet pipeline 19 far from the hydraulic station control cabinet 14, an oil return pipeline 15 is installed on the side wall of the hydraulic station control cabinet 14 far from the pressure mechanical meter 18 through an oil return pressure regulating valve 12, one end of the oil return pipeline 15 close to the hand riveter 20 is connected with the hand riveter 20 for convenient riveting, a monitor cabinet 10 is installed at the top end of a bearing plate 2 at one side of the oil tank 1, an emergency stop button 21 is installed at one side of the lower end of the front side wall of the monitor cabinet 10 close to the oil tank 1, a qualified indicator lamp 22 is installed at the lower end of the front side wall of the monitor cabinet 10 at one side of the emergency stop button 21, a reset button 23 is installed at the lower end of the front side wall of the monitor cabinet 10 far from the emergency stop button 21, and a display screen 24 is, the output end of the pressure sensor 16 is electrically connected with the input end of the signal input module 8 through a lead, the output end of the signal input module 8 is electrically connected with the input end of the PLC controller 6 through a lead, the output end of the PLC controller 6 is electrically connected with the input end of the signal output module 7 through a lead, the output end of the signal output module 7 is electrically connected with the input end of the display screen 24 through a lead, the switch power supply 5 is respectively electrically connected with the input ends of the PLC controller 6, the display screen 24 and the pressure sensor 16 through leads, the PLC controller 6 is installed at the upper end of the inner back side wall of the monitor cabinet 10, the PLC controller 6 can be an s7-300PLC controller, the switch power supply 5 is installed at one end of the PLC controller 6 close to the oil tank 1, the circuit breaker 4 is installed at one side of the switch power supply 5 far away from the PLC controller 6, and the solid-state, the upper end of the side wall of one side of the solid-state relay 9, which is far away from the PLC controller 6, is provided with a signal input module 8, and the lower end of the side wall of one side of the solid-state relay 9, which is far away from the PLC controller 6, is provided with a signal output module 7, which is convenient for monitoring riveting hydraulic station monitoring equipment.
The working principle is as follows: when the monitoring equipment with the monitoring system is used, the bearing plate 2 is pulled to a proper position, so that the oil tank 1 and the monitor cabinet 10 are driven to move to the proper position for riveting, when riveting is needed, the PLC 6, the pressure sensor 16 and the display screen 24 are firstly switched on through the switch power supply 5, an external power supply is switched on, the motor 11 is started through the hydraulic station control cabinet 14 to drive the hydraulic pump 13 to be started, so that high-pressure hydraulic oil is output from the oil tank 1 to the interior of the rivet gun 20 through the oil outlet pipeline 19, the high-pressure hydraulic oil returns to the interior of the oil tank 1 through the oil return pipeline 15, the pressure of return oil is regulated through the oil return pressure regulating valve 12, the speed, the pressure and the like of the gun are controlled, so that the rivet gun 20 rivets plugs, ring groove rivets and BOM rivets, when oil is discharged from the interior of the oil outlet pipeline 19, the pressure sensor 16 timely detects the oil, transmits signals to the PLC 6 through the signal input module 8, processes the, thereby be convenient for monitor riveting data, curve and riveting quantity, when every riveting when qualified, qualified pilot lamp 22 is automatic to be lighted, and the equipment rivets the signal when unqualified trouble and resets 23 automatic start-ups of reset button to be convenient for operating personnel in time discovers and handles riveting data, and the above is true the utility model discloses a whole theory of operation.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a riveting hydraulic pressure station supervisory equipment with monitored control system, includes oil tank (1), cushion cap board (2), watch-dog cabinet (10), hydraulic pump (13) and hydraulic pressure station switch board (14), its characterized in that: oil tank (1) is installed through support (3) to the one end on bearing platform board (2) top, and one side intermediate position department on oil tank (1) top installs hydraulic pump (13), hydraulic pressure station switch board (14) are installed to the upper end of hydraulic pump (13) back lateral wall, and hydraulic pump (13) one side install with hydraulic pump (13) assorted motor (11), hydraulic pump (13) are kept away from oil tank (1) top of hydraulic pressure station switch board (14) one side and are all installed switching-over solenoid valve (17), and switching-over solenoid valve (17) keep away from oil tank (1) top one end of hydraulic pump (13) one side and install pressure machinery table (18), watch-dog cabinet (10) are installed on bearing platform board (2) top of oil tank (1) one side.
2. The riveting hydraulic station monitoring equipment with monitoring system according to claim 1, characterized in that: watch-dog cabinet (10) openly lateral wall lower extreme is close to one side of oil tank (1) and installs emergency stop button (21), and watch-dog cabinet (10) openly lateral wall lower extreme of emergency stop button (21) one side installs qualified pilot lamp (22).
3. The riveting hydraulic station monitoring equipment with monitoring system according to claim 1, characterized in that: the side wall of the hydraulic station control cabinet (14) on one side of the pressure mechanical meter (18) is installed on an oil outlet pipeline (19) through a pressure sensor (16), a hand riveter (20) is installed at one end, far away from the hydraulic station control cabinet (14), of the oil outlet pipeline (19), an oil return pipeline (15) is installed on the side wall of the hydraulic station control cabinet (14) on one side of the pressure mechanical meter (18) through an oil return pressure regulating valve (12), and one end, close to the hand riveter (20), of the oil return pipeline (15) is connected with the hand riveter (20).
4. The riveting hydraulic station monitoring equipment with monitoring system according to claim 1, characterized in that: watch-dog cabinet (10) inside back lateral wall upper end is installed PLC controller (6), and PLC controller (6) are close to the one end of oil tank (1) and install switching power supply (5), switching power supply (5) are kept away from one side of PLC controller (6) and are installed circuit breaker (4), and one side that switching power supply (5) were kept away from in PLC controller (6) installs solid state relay (9).
5. The riveting hydraulic station monitoring equipment with monitoring system of claim 4, characterized in that: solid state relay (9) are kept away from the upper end of PLC controller (6) one side lateral wall and are installed signal input module (8), and solid state relay (9) are kept away from the lower extreme of PLC controller (6) one side lateral wall and are installed signal output module (7).
6. The riveting hydraulic station monitoring equipment with monitoring system according to claim 1, characterized in that: a reset button (23) is arranged at the lower end of the side wall of the front surface of the monitor cabinet (10) at one side of the qualified indicator lamp (22) far away from the emergency stop button (21), and a display screen (24) is arranged at the middle position of the upper end of the front side wall of the monitor cabinet (10), the output end of the pressure sensor (16) is electrically connected with the input end of the signal input module (8) through a lead, and the output end of the signal input module (8) is electrically connected with the input end of the PLC controller (6) through a lead, the output end of the PLC (6) is electrically connected with the input end of the signal output module (7) through a lead, and the output end of the signal output module (7) is electrically connected with the input end of the display screen (24) through a lead, and the switching power supply (5) is respectively and electrically connected with the input ends of the PLC controller (6), the display screen (24) and the pressure sensor (16) through wires.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921132540.XU CN210343931U (en) | 2019-07-18 | 2019-07-18 | Riveting hydraulic pressure station supervisory equipment with monitored control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921132540.XU CN210343931U (en) | 2019-07-18 | 2019-07-18 | Riveting hydraulic pressure station supervisory equipment with monitored control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210343931U true CN210343931U (en) | 2020-04-17 |
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ID=70215162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921132540.XU Active CN210343931U (en) | 2019-07-18 | 2019-07-18 | Riveting hydraulic pressure station supervisory equipment with monitored control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210343931U (en) |
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2019
- 2019-07-18 CN CN201921132540.XU patent/CN210343931U/en active Active
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