CN210341438U - Cotton-like polyester fabric dyeing and finishing ash removal device - Google Patents

Cotton-like polyester fabric dyeing and finishing ash removal device Download PDF

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Publication number
CN210341438U
CN210341438U CN201920537906.5U CN201920537906U CN210341438U CN 210341438 U CN210341438 U CN 210341438U CN 201920537906 U CN201920537906 U CN 201920537906U CN 210341438 U CN210341438 U CN 210341438U
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deashing
hollow shaft
gear
ash removal
finishing
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CN201920537906.5U
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张冬春
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Zhejiang Changxin Textile Co ltd
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Zhejiang Changxin Textile Co ltd
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Abstract

The utility model provides an imitative cotton polyester surface fabric dyeing and finishing ash removal device, it includes slewing mechanism, the deashing mechanism, switching mechanism, stop gear, slewing mechanism drive deashing mechanism operation, the deashing brush is rotatory to imitative cotton polyester surface fabric and is scraped the clearance, the back is accomplished in the clearance, the deashing mechanism carries out autogyration, make compression roller and imitative cotton polyester surface fabric contact, carry out the tensioning to the surface fabric and level the processing, and simultaneously, the deashing brush strikes off the ashes that carries among the clearance process, switching mechanism and stop gear circulation adjustment deashing mechanism's clearance brush and compression roller, lock different states, what make whole device last carries out the deashing to imitative cotton polyester surface fabric and level the processing, make imitative cotton polyester surface fabric level and smooth clean all the time, solve the cloth and beat the roll up in-process after singeing, the technical problem of fold appears.

Description

Cotton-like polyester fabric dyeing and finishing ash removal device
Technical Field
The utility model relates to a textile fabric handles technical field, specifically is an imitative cotton polyester surface fabric dyeing and finishing ash removal device.
Background
The clothes are necessities of human life, accompany and care people for a lifetime, and add colors to daily life. With the development of society and the advancement of science and technology, the characteristics of the traditional cloth can not meet the requirement of people for more beauty and comfort. The polyester fiber solves the problem, and is deeply favored by people due to the characteristics of firmness, durability, good elasticity, difficult deformation, beautiful color and the like.
The yarn is formed by weaving fibers through different weaving technologies and weaving methods, so that the fabric with different colors and different touch feeling is formed. In order to obtain the fabric with beautiful texture and soft hand feeling and ensure the requirements of the next processing procedure on the smoothness and the cleanness degree of the fabric, the process of dyeing, finishing and ash removal can effectively remove impurities and smooth the fabric, the smoothness and the cleanness degree of textile fabrics are ensured, and simultaneously, sufficient preparation is made for dyeing gorgeous colors.
The utility model discloses a utility model patent that application number is CN201811300806.7 discloses a periodic suction formula textile fabric ash removal device, with the cloth through the drive mechanism who sets up both ends about in the box, clap the dust simultaneously to the surface fabric two sides through installing the dust removal mechanism in the middle of the drive mechanism, utilize the periodic of bent axle rotation formation to make single inflator clap out the dust and retrieve by adjacent inflator simultaneously, reduced secondary pollution, guaranteed the clean degree on cloth surface.
However, this device has the following disadvantages:
1. the flatness after the cloth dust removal operation is not well protected, and the quality of the cloth is influenced. For example, in the dyeing process after the dust removal of the cloth, the dyeing effect is seriously affected by the wrinkles of the cloth, but the time and labor are wasted by adding a flattening procedure before dyeing.
2. In the dust removal beating process, the crankshaft beating mechanism and the transmission mechanism run synchronously, the crankshaft beating has time difference to cause that certain regions are not completely beaten, the dust cleaning of cloth is not complete, and the surface cleaning degree is influenced.
3. The process of external force is applyed to the cloth at the in-process of patting, easily causes the cloth textile structure loose, influences the cloth quality.
SUMMERY OF THE UTILITY MODEL
To above problem, the utility model provides an imitative cotton polyester surface fabric dyeing and finishing ash removal device, it utilizes ash removal device to carry out the clearance of scraping the rotation of burning ashes before beating the book through the textile fabric after handling singeing to in the clearance, and in the clearance, utilize ash removal device's autogyration function, make the compression roller to carrying out the roll extrusion tensioning to the cloth of beating the book soon and adjust and level and handle, make the surface fabric beat a book in-process level and smooth all the time, solve the cloth and beat the book in-process after singeing, the technical problem of fold appears.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides an imitative cotton polyester fabric dyeing and finishing ash removal device, includes:
the rotating mechanism is in transmission connection with the driving device through a hollow shaft and is driven by the driving device to rotate around the axis of the hollow shaft;
the ash removing mechanisms are arranged on the rotating mechanism in a circumferential array along the axial direction of the hollow shaft, synchronously rotate with the rotating mechanism and can be arranged in a self-rotating manner relative to the rotating mechanism;
the switching mechanism is symmetrically arranged on two sides of the ash removal mechanism along the axial direction of the hollow shaft and comprises a gear ring and a gear, the gear ring is fixedly arranged and is coaxial with the hollow shaft, the gear is arranged on the ash removal mechanism, and the gear is correspondingly matched with the gear ring to drive the ash removal mechanism to rotate automatically; and
the limiting mechanisms are arranged in one-to-one correspondence with the ash removal mechanisms, symmetrically arranged on two sides of the ash removal mechanisms along the axis direction of the hollow shaft and arranged in the gear ring, and the limiting mechanisms are correspondingly clamped with the gears.
As an improvement, a hollow pipeline is arranged in the hollow shaft and is communicated with an external exhaust pipe.
As an improvement, the rotating mechanism further comprises a plurality of elongated slots, the elongated slots are circumferentially arranged on the outer side of the hollow shaft along the axial direction of the hollow shaft in an array manner, and the elongated slots are communicated with the hollow pipeline.
As an improvement, one end of the long groove is square-wave-shaped and is clamped with the ash removal mechanism, and the other end of the long groove is arranged flatly and can be in contact friction with the ash removal mechanism.
As an improvement, the ash removal mechanism comprises:
the dust collecting bins are arranged in one-to-one correspondence with the long grooves and can rotate automatically relative to the hollow shaft;
the cleaning brush is arranged at the opening of the dust collection bin;
the blocking plate is arranged in the dust collection bin;
and the compression roller is arranged opposite to the cleaning brush and can be freely selected and installed.
As an improvement, the blocking plate comprises a long baffle and a short baffle, the long baffle and the end baffle are hinged and arranged in the dust collection bin, and a closed space can be formed between the long baffle and the dust collection bin.
As an improvement, the ring gear inner ring is symmetrically provided with a first tooth part and a second tooth part, and the gear ratio of the first tooth part to the second tooth part to the gear is 1: 2.
as an improvement, the limiting mechanism comprises:
the guide discs are symmetrically arranged on the hollow shaft and are installed in the gear ring, and a first notch and a second notch on the guide discs respectively correspond to the first tooth part and the second tooth part;
the ejector pins are arranged on two sides of the dust collecting bin in a sliding mode, one ends of the ejector pins, which are opposite to the gears, are in abutting joint with the gears, and the other ends of the ejector pins are provided with rollers which are in rolling abutting joint with the edges of the guide discs;
and the spring is sleeved on the thimble and extrudes the idler wheel to be abutted to the edge of the guide disc for rolling contact.
The beneficial effects of the utility model reside in that:
(1) the utility model discloses in the well deashing mechanism working process, ash is scraped off from the cloth to the deashing brush, and the baffle is opened by the influence of gravity to ash gets into the dust collection bin, and the baffle can only one-way opening simultaneously, makes the ash of scraping down can not fall into the cloth once more and cause secondary pollution.
(2) The utility model discloses utilize the hollow shaft among the slewing mechanism, utilize the hollow pipeline in the hollow shaft to be connected with exhaust pipe, the direct discharge burns ashes, does benefit to the collection of ashes, beneficial environmental protection.
(3) The utility model discloses well switching mechanism and stop gear control deashing mechanism's work, after deashing brush and the cloth contact, gear and ring gear meshing, deashing mechanism autogyration, the cloth is kept away from to the deashing brush, and the compression roller contacts with the cloth, carries out tensioning smooth processing to the cloth, when guaranteeing the cloth smooth finish, controls the roughness of cloth.
(4) The utility model discloses well deashing brush possesses from the clearance function, utilizes the autogyration of deashing mechanism, and inside the deashing brush moved the elongated slot, then with the inside smooth end contact of elongated slot, scrape down self and carry ashes, guarantee the effect of circulation deashing.
To sum up, the utility model has the advantages of the structure is ingenious, the clearance effect is good, level and smooth the effect obvious, be particularly useful for imitative cotton polyester surface fabric dyeing and finishing deashing field.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the three-dimensional structure of the present invention;
FIG. 3 is a schematic view of the sectional structure of the ash removal mechanism of the present invention;
FIG. 4 is an enlarged schematic view of a partial structure of the rotating mechanism of the present invention;
FIG. 5 is a first schematic view of the dust collecting chamber of the ash removing mechanism of the present invention;
FIG. 6 is a second schematic view of the dust collecting chamber of the ash removing mechanism of the present invention;
FIG. 7 is a schematic view of the ash removal mechanism of the present invention in self-rotation;
FIG. 8 is a schematic view of the operation of the limiting mechanism of the present invention;
FIG. 9 is a schematic view of the working state of the present invention;
fig. 10 is an enlarged view of the structure of fig. 9A.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Example (b):
as shown in fig. 1 and fig. 2, a cotton-like polyester fabric dyeing and finishing ash removal device comprises:
the rotating mechanism 1 is in transmission connection with a driving device through a hollow shaft 11, and the rotating mechanism 1 is driven by the driving device to rotate around the axis of the hollow shaft 11;
the ash removal mechanisms 2 are arranged on the rotating mechanism 1 in a circumferential array along the axial direction of the hollow shaft 11, the ash removal mechanisms 2 rotate synchronously with the rotating mechanism 1, and the ash removal mechanisms 2 can rotate automatically relative to the rotating mechanism 1;
the switching mechanism 3 is symmetrically arranged on two sides of the ash removal mechanism 2 along the axial direction of the hollow shaft 11, and comprises a gear ring 31 and a gear 32, the gear ring 31 is fixedly arranged and coaxially arranged with the hollow shaft 11, the gear 32 is arranged on the ash removal mechanism 2, and the gear 32 is correspondingly matched with the gear ring 31 to drive the ash removal mechanism 2 to rotate automatically; and
the limiting mechanisms 4 are arranged in one-to-one correspondence with the ash removal mechanisms 2, symmetrically arranged on two sides of the ash removal mechanisms 2 along the axial direction of the hollow shaft 11 and arranged in the gear ring 31, and the limiting mechanisms 4 are correspondingly clamped with the gears 32.
In addition, the inner ring of the ring gear 31 is symmetrically provided with a first tooth portion 311 and a second tooth portion 312, and the gear ratio between the first tooth portion 311 and the second tooth portion 312 and the gear 32 is 1: 2.
more specifically, the rotating mechanism 1 drives the whole device to operate, the switching mechanism 3 switches the operation content of the ash removal mechanism 2, and the limit mechanism 4 fixes the operation state of the ash removal mechanism 2.
Further, a hollow pipe 111 is arranged in the hollow shaft 11, and the hollow pipe 111 is communicated with an external exhaust pipe.
The hollow pipe 111 is connected to an external exhaust pipe, and directly discharges ash.
As shown in fig. 3, as a preferred embodiment, the ash removal mechanism includes:
the dust collecting bins 21 are arranged in one-to-one correspondence with the long grooves 12 and can rotate automatically relative to the hollow shaft 11;
the cleaning brush 22, the said cleaning brush 22 is installed and set up in the opening of the said dust collecting bin 21;
the baffle plate 23 comprises a long baffle 231 and a short baffle 232, the long baffle 231 and the short baffle 232 are hinged and arranged in the dust collection bin 21, and a closed space can be formed between the long baffle 231 and the short baffle 232 and the dust collection bin 21;
and the pressing roller 24 is arranged opposite to the cleaning brush 22, and the pressing roller 24 can rotate freely.
As shown in fig. 4, as a preferred embodiment, the rotating mechanism further includes a plurality of elongated slots 12, the elongated slots 12 are installed outside the hollow shaft 11 in a circumferential array in the axial direction of the hollow shaft 11, and the elongated slots 12 are communicated with the hollow pipe 111.
It should be noted that one end of the elongated slot 12 is square wave shaped and is clamped with the ash removal mechanism 2, the other end is flat and arranged and can be contacted and rubbed with the ash removal mechanism 2, and the ash removal mechanism 2 is contacted with one end of the square wave shape along the self-rotation direction.
It should be noted that the cleaning brush 22 contacts and rubs with the long groove 12 at the inner part of the long groove 12 and the flat end along the self-rotation direction of the ash removal mechanism 21, and the scraped ash directly falls into the long groove 12 and is discharged from the hollow pipe 111, thereby completing the self-cleaning process of the cleaning brush.
It should be further noted that the ash removal mechanism 2 rotates automatically, the press roller 24 and the cleaning brush 22 are always located on opposite sides, and after the cleaning brush works, the press roller 24 contacts with the cloth to tension and level the cloth.
As shown in fig. 5 and 6, as a preferred embodiment, the blocking plate 23 is hinged at the outlet of the dust collecting bin 21, the cleaning brush 22 rotates to scrape off ashes, the long baffle 231 is pressed down, the ashes enter the dust collecting bin 21, during the self-rotation of the dust collecting bin 21, the opening of the dust collecting bin 21 rotates, the long baffle 231 and the short baffle 231 are influenced by gravity to form a closed space with the dust collecting bin 21, and the ashes do not cause secondary pollution to the cloth.
As shown in fig. 7, 8, 9 and 10, as a preferred embodiment, the limiting mechanism 4 includes:
the guide disc 41 is symmetrically arranged on the hollow shaft 11, is installed in the gear ring 31, and has a first notch 411 and a second notch 412 corresponding to the first tooth portion 311 and the second tooth portion 312 respectively;
the ejector pins 42 are arranged on two sides of the dust collection bin 21 in a sliding manner, one ends of the ejector pins 42, which are opposite to the gear 32, are abutted and clamped with the gear 32, the other ends of the ejector pins are provided with rollers 421, and the rollers 421 are abutted and rolled on the edge of the guide disc 41;
the spring 43 is sleeved on the thimble 42, and presses the roller 421 to abut against and roll on the edge of the guide disc 41.
It should be noted that, the ash removal mechanism 2 rotates to pass through the second tooth portion 312 of the gear ring 31 from top to bottom, the roller at one end of the thimble enters the second notch 412 of the guide disc 41, the spring 43 generates a force to the rotation center of the rotation mechanism 1 to drive the thimble 42 to move, the contact and engagement between the thimble 42 and the gear 32 are disconnected, and the roller 32 and the second tooth portion 312 rotate in a meshed manner.
The working process is as follows:
the utility model discloses a slewing mechanism 1 drives cloth and 2 simultaneous operation of deashing mechanism, it is supplementary to switching mechanism 3 and stop gear 4 to the 2 autogyration control of deashing mechanism, the cloth scrapes ashes through clearance brush 22, ashes get into dust collection bin 21 and collect, discharge through hollow shaft 11, the cloth continues the motion with deashing mechanism 2, stop gear 4's thimble 42 gyro wheel end gets into the second breach 412 of deflector 41, spring 43 produces power, open the block between thimble 42 and the gear 32, switching mechanism 3's gear 32 meshes with the second tooth 312 of ring gear 31 inner circle, gear 32 is 2 with the tooth ratio of second tooth 312: 1, the ash removal mechanism 2 self-rotates 180 degrees, the cleaning brush contacts with the membrane at the inner flat end of the long groove to complete self-cleaning, and meanwhile, the press roller 24 contacts with the cloth to tension and flatten the cloth.

Claims (8)

1. The utility model provides an imitative cotton polyester fabric dyeing and finishing ash removal device which characterized in that includes:
the rotating mechanism (1) is in transmission connection with a driving device through a hollow shaft (11), and the rotating mechanism (1) is driven by the driving device to rotate around the axis of the hollow shaft (11);
the ash removal mechanisms (2) are arranged on the rotating mechanism (1) in a circumferential array along the axis direction of the hollow shaft (11), the ash removal mechanisms (2) rotate synchronously with the rotating mechanism (1), and the ash removal mechanisms (2) can rotate automatically relative to the rotating mechanism (1);
the ash cleaning mechanism comprises a switching mechanism (3), wherein the switching mechanism (3) is symmetrically arranged on two sides of the ash cleaning mechanism (2) along the axis direction of a hollow shaft (11) and comprises a gear ring (31) and a gear (32), the gear ring (31) is fixedly arranged and coaxially arranged with the hollow shaft (11), the gear (32) is installed on the ash cleaning mechanism (2), and the gear (32) is correspondingly matched with the gear ring (31) to drive the ash cleaning mechanism (2) to rotate automatically; and
limiting mechanisms (4), limiting mechanisms (4) with ash removal mechanism (2) one-to-one sets up, its along the axis direction symmetry of hollow shaft (11) set up in the both sides of ash removal mechanism (2), and its set up in ring gear (31), this limiting mechanisms (4) with gear (32) correspond the block setting.
2. The cotton-like polyester fabric dyeing and finishing deashing device according to claim 1, wherein a hollow pipe (111) is arranged in the hollow shaft (11), and the hollow pipe (111) is communicated with an external exhaust pipe.
3. The cotton-like polyester fabric dyeing and finishing and ash removing device according to claim 2, wherein the rotating mechanism (1) further comprises a plurality of elongated slots (12), the elongated slots (12) are circumferentially arranged on the outer side of the hollow shaft (11) along the axial direction of the hollow shaft (11), and the elongated slots (12) are communicated with the hollow pipeline (111).
4. The cotton-like polyester fabric dyeing and finishing deashing device according to claim 3, wherein one end of the elongated slot (12) is square-wave shaped and is clamped with the deashing mechanism (2), and the other end is flat and can be in contact friction with the deashing mechanism (2).
5. The cotton-like polyester fabric dyeing and finishing deashing device of claim 3, wherein the deashing mechanism (2) comprises:
the dust collecting bins (21) are arranged in one-to-one correspondence with the long grooves (12) and can rotate automatically relative to the hollow shaft (11);
the cleaning brush (22), the cleaning brush (22) is arranged at the opening of the dust collection bin (21);
the blocking plate (23), the said blocking plate (23) is installed and set up in the said dust collecting bin (21);
the pressing roller (24), the pressing roller (24) with clear up the brush (22) relative setting, it can freely rotate.
6. The cotton-like polyester fabric dyeing and finishing and ash removing device as claimed in claim 5, wherein the blocking plate (23) comprises a long blocking plate (231) and a short blocking plate (232), the long blocking plate (231) and the short blocking plate (232) are hinged and installed in the dust collecting bin (21) and can form a closed space with the dust collecting bin (21).
7. The cotton-like polyester fabric dyeing and finishing deashing device of claim 5, wherein the inner ring of the gear ring (31) is symmetrically provided with a first tooth portion (311) and a second tooth portion (312), and the gear ratio of the first tooth portion (311) to the gear (32) is 1: 2.
8. the cotton-like polyester fabric dyeing and finishing deashing device of claim 7, wherein the limiting mechanism (4) comprises:
the guide disc (41) is symmetrically arranged on the hollow shaft (11) and is installed in the gear ring (31), and a first notch (411) and a second notch (412) on the guide disc correspond to the first tooth part (311) and the second tooth part (312) respectively;
the ejector pins (42) are arranged on two sides of the dust collection bin (21) in a sliding mode, one ends of the ejector pins (42) which are opposite to the gears (32) are in abutting joint with the gears (32), rollers (421) are arranged on the other ends of the ejector pins, and the rollers (421) are in rolling abutting joint with the edge of the guide disc (41);
the spring (43) is sleeved on the ejector pin (42) and extrudes the roller (421) to be abutted against and in rolling contact with the edge of the guide disc (41).
CN201920537906.5U 2019-04-19 2019-04-19 Cotton-like polyester fabric dyeing and finishing ash removal device Active CN210341438U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920537906.5U CN210341438U (en) 2019-04-19 2019-04-19 Cotton-like polyester fabric dyeing and finishing ash removal device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920537906.5U CN210341438U (en) 2019-04-19 2019-04-19 Cotton-like polyester fabric dyeing and finishing ash removal device

Publications (1)

Publication Number Publication Date
CN210341438U true CN210341438U (en) 2020-04-17

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CN201920537906.5U Active CN210341438U (en) 2019-04-19 2019-04-19 Cotton-like polyester fabric dyeing and finishing ash removal device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113355901A (en) * 2021-08-10 2021-09-07 南通恒臻纺织科技有限公司 Wool fabric is convenient for folding device of surperficial edulcoration
CN113584787A (en) * 2021-07-29 2021-11-02 钟霞 Light, thin and high-elastic knitted fabric pleat removing device and pleat removing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113584787A (en) * 2021-07-29 2021-11-02 钟霞 Light, thin and high-elastic knitted fabric pleat removing device and pleat removing method
CN113584787B (en) * 2021-07-29 2024-02-09 上海纳海针织制衣有限公司 Frivolous high-elastic knitted fabric fold removing device and fold removing method
CN113355901A (en) * 2021-08-10 2021-09-07 南通恒臻纺织科技有限公司 Wool fabric is convenient for folding device of surperficial edulcoration

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