CN210339769U - Automatic change deviation correcting device - Google Patents
Automatic change deviation correcting device Download PDFInfo
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- CN210339769U CN210339769U CN201920195350.6U CN201920195350U CN210339769U CN 210339769 U CN210339769 U CN 210339769U CN 201920195350 U CN201920195350 U CN 201920195350U CN 210339769 U CN210339769 U CN 210339769U
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Abstract
The utility model relates to a material transport's field relates to an automatic change deviation correcting device especially, wherein the utility model discloses an automatic change deviation correcting device, include: the device comprises an unwinding mechanism and a deviation correcting mechanism positioned behind the unwinding mechanism; the material deviation correcting mechanism is suitable for detecting deviation of materials and correcting a conveying line in the process of unwinding the materials by the unwinding mechanism, the problem of deviation of the materials in the conveying process is solved, the automation degree is high, manual adjustment of workers is not needed, and manpower resources are saved.
Description
Technical Field
The utility model relates to a material transport's field relates to an automatic change deviation correcting device especially.
Background
The existing rolled material is fixed at only one end of a conveying roller after being unreeled, so that the unfixed end of the conveying roller inclines downwards, namely the material deviates to the unfixed end of the conveying roller, in order to correct a conveying route, manual correction is labor-consuming, the correction efficiency is low, and the straightness of the corrected conveying route is difficult to control.
In order to solve the above problems, a new automatic deviation rectifying device needs to be designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic change deviation correcting device to solve the problem that takes place the off tracking among the material transmission process.
In order to solve the technical problem, the utility model provides an automatic change deviation correcting device, include:
the device comprises an unwinding mechanism and a deviation correcting mechanism positioned behind the unwinding mechanism; wherein
In the process that the unwinding mechanism unwinds the material, the deviation rectifying mechanism is suitable for detecting deviation of the material and rectifying a conveying line.
Further, unwinding mechanism includes: the device comprises an unreeling driving motor, a synchronous belt, a synchronous wheel, an air expansion shaft and a plurality of conveying rollers for feeding; wherein
The unreeling driving motor is suitable for driving the synchronous pulley to drive the synchronous belt to rotate;
the air expansion shaft and the synchronous belt are matched to rotate, and the air expansion shaft is suitable for fixing a material roll to drive the material roll to rotate and discharge materials and then convey the materials through the corresponding conveying rollers.
Further, the deviation correcting mechanism comprises: the device comprises a detection device, a pilot device and a control module; wherein
The detection device is arranged at the conveying roller positioned at the tail end of the conveying line and is suitable for detecting whether the conveyed materials are off tracking or not, namely
When the materials are off tracking, the detection device sends off tracking signals to the control module, and the control module controls the guide device to correct off tracking.
Further, the detection device includes: a differential head and a first pair of photoelectric sensors; wherein
The first pair of photoelectric sensors are arranged at the tail end of the conveying line and are suitable for detecting the deviation signal;
the differential head is adapted to adjust a detection angle of the first pair of photoelectric sensors.
Further, the pilot device includes: the device comprises a guide motor, a guide conveying belt, a guide screw rod, a stop block, a guide sensor and a roller conveying table; wherein
The roller conveying table is suitable for conveying materials;
the correcting motor is suitable for driving the correcting screw rod to rotate through the correcting transmission belt so as to enable the roller conveying table to horizontally swing;
the stop block is arranged on the roller conveying table, and the guide sensors are arranged on two sides of the stop block and have a gap with the stop block;
the guide sensor is electrically connected with the control module, and after the material deviates and drives the roller conveying platform to deviate, the guide sensor detects the deviation and controls the guide motor to rotate through the control module so as to correct the deviation.
Further, the automatic deviation rectifying device further comprises: a punching mechanism;
the die cutting mechanism includes:
the device comprises a horizontal adjusting device, a lower die connecting plate, an installation frame, an upper die connecting plate and a vertical reciprocating device; wherein
The horizontal adjusting device is suitable for adjusting the horizontal position of the lower die connecting plate in the direction vertical to the conveying line to align the materials,
the upper die connecting plate is connected with the lower die connecting plate through a mounting frame,
the upper die connecting plate is suitable for mounting a punching knife,
the vertical reciprocating device is arranged between the mounting frame and the upper die connecting plate and is suitable for driving the upper die connecting plate to reciprocate up and down, namely, the punching knife reciprocates up and down to punch.
Further, the vertical reciprocating device comprises: the punching device comprises a punching driving motor, an eccentric shaft, a connecting block and a sliding plate; wherein
The punching driving motor is arranged on the mounting frame and is suitable for driving the eccentric shaft to rotate,
the connecting block is rotatably sleeved outside the eccentric shaft,
the sliding plate is respectively and fixedly connected with the connecting block and the upper die connecting plate, and the sliding plate is suitable for driving the upper die connecting plate to reciprocate up and down through the rotation of the eccentric shaft.
Further, the transfer chain still includes: a material anti-wrinkling device is arranged on the upper portion of the material,
the material crease-resistance device is arranged on the conveying line and before the deviation correcting device, and the material crease-resistance device is suitable for tensioning the material to prevent the crease.
Further, the transfer chain still includes: an anti-static dust-removing device is provided,
and the anti-static dust removing device is arranged on the conveying line and positioned at the position of the last conveying roller.
The beneficial effects of the utility model are that, the utility model discloses an automatic deviation correcting device, unwinding mechanism unreel the material in-process, detect the material off tracking and revise the conveying line through deviation correcting mechanism, solved the problem of material off tracking in transmission course, and degree of automation is higher, does not need workman manual adjustment, has practiced thrift manpower resources.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a perspective view of the preferred embodiment of the automatic deviation rectifying device of the present invention;
fig. 2 is a first installation schematic diagram of the unwinding mechanism and the deviation correcting mechanism of the present invention;
fig. 3 is a second installation diagram of the unwinding mechanism and the deviation correcting mechanism of the present invention;
fig. 4 is a schematic enlarged view of a portion a in fig. 1 according to the present invention;
fig. 5 is a first perspective view of a preferred embodiment of the polarization means of the present invention;
fig. 6 is a second perspective view of a preferred embodiment of the polarization means of the present invention;
fig. 7 is a first perspective view of the die cutting mechanism of the present invention;
FIG. 8 is a second perspective view of the present novel die cutting mechanism;
in the figure: 100-unwinding mechanism, 111-unwinding driving motor, 112-synchronous belt, 113-synchronous wheel, 114-air expansion shaft, 115-conveying roller, 116-material roll, 200-deviation correcting mechanism, 211-differential head, 212-first pair of photoelectric sensors, 220-guiding device, 221-guiding motor, 222-guiding conveying belt, 223-guiding screw rod, 224-stop, 225-guiding sensor, 226-roller conveying table, 300-punching mechanism, 310-horizontal adjusting device, 320-lower die connecting plate, 330-mounting frame, 340-upper die connecting plate, 351-punching driving motor, 352-eccentric shaft, 353-connecting block, 354-sliding plate, 400-material crease-proofing device and 500-antistatic dedusting device.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
FIG. 1 is a perspective view of the preferred embodiment of the automatic deviation rectifying device of the present invention shown in FIG. 1;
as shown in fig. 1, the utility model discloses an automatic deviation correcting device, include: the device comprises an unwinding mechanism 100 and a deviation correcting mechanism 200 positioned behind the unwinding mechanism 100; in the process of unwinding the material by the unwinding mechanism 100, the deviation correcting mechanism 200 is suitable for detecting deviation of the material and correcting a conveying line, the problem of deviation of the material in the conveying process is solved, the automation degree is high, manual adjustment of workers is not needed, and human resources are saved.
Fig. 2 is a first perspective view of the unwinding mechanism of the present invention;
fig. 3 is a second perspective view of the unwinding mechanism of the present invention;
fig. 4 is a schematic enlarged view of a portion a in fig. 1 according to the present invention;
as shown in fig. 2 to 4, in this embodiment, the unwinding mechanism 100 includes: an unreeling driving motor 111, a synchronous belt 112, a synchronous wheel 113, an air expansion shaft 114 and a plurality of feeding conveying rollers 115; the unreeling driving motor 111 is suitable for driving a synchronous wheel 113 to drive a synchronous belt 112 to rotate; the air shaft 114 is matched with the synchronous belt 112 for rotation and is suitable for fixing a material roll 116 so as to drive the material roll 116 to rotate and discharge materials, and then the materials are conveyed by corresponding conveying rollers 115.
In this embodiment, the deviation correcting mechanism 200 includes: a detection device, a pilot device 220 and a control module; the detection device is arranged at a conveying roller 115 positioned at the tail end of the conveying line and is suitable for detecting whether conveyed materials are off tracking or not, namely when the materials are off tracking, the detection device sends off tracking signals to the control module, and the control module controls the guide device 220 to correct off tracking.
In this embodiment, the control module may be, but is not limited to, a PLC module, such as a siemens or mitsubishi PLC module.
In this embodiment, the detection device includes: a differential head 211 and a first pair of photoelectric sensors 212; wherein the first pair of photoelectric sensors 212 is arranged at the end of the conveying line, and the first pair of photoelectric sensors 212 is suitable for detecting the deviation signal; the differential head 211 is adapted to adjust the detection angle of the first pair of photoelectric sensors 212.
Fig. 5 is a first perspective view of a preferred embodiment of the polarization means of the present invention;
fig. 6 is a second perspective view of a preferred embodiment of the polarization means of the present invention;
as shown in fig. 5 and 6, in the present embodiment, the pilot device 220 includes: a guide motor 221, a guide conveying belt 222, a guide screw 223, a stop block 224, a guide sensor 225 and a roller conveying table 226; wherein the drum transport table 226 is adapted to transport material; the correcting motor 221 is suitable for driving the correcting screw rod 223 to rotate through the correcting transmission belt 222 so as to enable the roller conveying platform 226 to swing horizontally; the stopper 224 is mounted on the roller conveying table 226, and the guide sensors 225 are arranged on both sides of the stopper 224 and have a gap with the stopper 224; the correcting sensor 225 is electrically connected with the control module, and after the material deviates and drives the roller conveying table 226 to deviate, the correcting sensor 225 detects the deviation and controls the correcting motor 221 to rotate through the control module so as to correct the deviation.
Fig. 7 is a first perspective view of the die cutting mechanism of the present invention;
FIG. 8 is a second perspective view of the present novel die cutting mechanism;
in this embodiment, the automatic deviation rectifying device further includes: a die-cutting mechanism 300; the die cutting mechanism 300 includes: a horizontal adjusting device 310, a lower die connecting plate 320, a mounting frame 330, an upper die connecting plate 340 and a vertical reciprocating device; the horizontal adjusting device 310 is suitable for adjusting the horizontal position of the lower die connecting plate 320 in the direction perpendicular to the conveying line to align materials, the upper die connecting plate 340 is connected with the lower die connecting plate 320 through the mounting frame 330, the upper die connecting plate 340 is suitable for mounting a punching knife, the vertical reciprocating device is arranged between the mounting frame 330 and the upper die connecting plate 340, and the vertical reciprocating device is suitable for driving the upper die connecting plate 340 to reciprocate up and down, namely, the punching knife reciprocates up and down to punch.
In this embodiment, the vertical reciprocating device includes: a punching driving motor 351, an eccentric shaft 352, a connecting block 353 and a sliding plate 354; the punching driving motor 351 is arranged on the mounting frame 330, the punching driving motor 351 is suitable for driving the eccentric shaft 352 to rotate, the connecting block 353 is rotatably sleeved outside the eccentric shaft 352, the sliding plate 354 is respectively and fixedly connected with the connecting block 353 and the upper die connecting plate 340, and the sliding plate 354 is suitable for driving the upper die connecting plate 340 to reciprocate up and down through the rotation of the eccentric shaft 352.
In this embodiment, the transfer chain further includes: the material crease-resistant device 400 is arranged on the conveying line before the deviation correcting device, and the material crease-resistant device 400 is suitable for tensioning the material to prevent the crease.
In this embodiment, the transfer chain further includes: and the anti-static dust removing device 500, wherein the anti-static dust removing device 500 is arranged on the conveying line at the position of the last conveying roller 115, and the anti-static dust removing device 500 is preferably an ion wind rod.
To sum up, the automatic deviation rectifying device of the present invention drives the synchronizing wheel 113 to drive the synchronous belt 112 to rotate to drive the inflatable shaft 114 of the fixed material roll 1116 to rotate by the unreeling driving motor 111, the material roll 116 rotates to discharge and conveys the material by the corresponding conveying roller, when the first pair of photoelectric sensors 212 at the end of the conveying line detects the deviation of the material, the deviation signal is sent to the control module, the control module controls the differential head 211 to adjust the detecting angle of the first pair of photoelectric sensors 212 to realign the material, the stop 224 at one side touched by the guiding sensor 225 determines that the roller conveying table 226 needs to correct the deviation direction and sends the signal to the control module, the control module controls the guiding motor 221 to drive the guiding screw rod 223 to rotate by the guiding transmission belt 222, so that the roller conveying table 226 horizontally swings to the direction for adjusting the deviation, the eccentric shaft 352 is driven to rotate by the punching driving motor 351, the eccentric shaft 352 drives the sliding plate 354 to reciprocate up and down through the connecting block 353, namely the upper die connecting plate 340 drives the punching knife mounted on the upper die connecting plate 340 to move up and down so as to punch materials.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (8)
1. An automated deviation rectification device, comprising:
the device comprises an unwinding mechanism and a deviation correcting mechanism positioned behind the unwinding mechanism; wherein
In the process that the unwinding mechanism unwinds the material, the deviation rectifying mechanism is suitable for detecting the deviation of the material and rectifying a conveying line;
unwinding mechanism includes: the device comprises an unreeling driving motor, a synchronous belt, a synchronous wheel, an air expansion shaft and a plurality of conveying rollers for feeding; wherein
The unreeling driving motor is suitable for driving the synchronous pulley to drive the synchronous belt to rotate;
the air expansion shaft and the synchronous belt are matched to rotate, and the air expansion shaft is suitable for fixing a material roll to drive the material roll to rotate and discharge materials and then convey the materials through the corresponding conveying rollers.
2. The automatic deviation rectifying device according to claim 1,
the mechanism of rectifying includes: the device comprises a detection device, a pilot device and a control module; wherein
The detection device is arranged at the conveying roller positioned at the tail end of the conveying line and is suitable for detecting whether the conveyed materials are off tracking or not, namely
When the materials are off tracking, the detection device sends off tracking signals to the control module, and the control module controls the guide device to correct off tracking.
3. An automated deviation rectifying device according to claim 2,
the detection device includes: a differential head and a first pair of photoelectric sensors; wherein
The first pair of photoelectric sensors are arranged at the tail end of the conveying line and are suitable for detecting the deviation signal;
the differential head is adapted to adjust a detection angle of the first pair of photoelectric sensors.
4. An automated deviation rectifying device according to claim 2,
the pilot device includes: the device comprises a guide motor, a guide conveying belt, a guide screw rod, a stop block, a guide sensor and a roller conveying table; wherein
The roller conveying table is suitable for conveying materials;
the correcting motor is suitable for driving the correcting screw rod to rotate through the correcting transmission belt so as to enable the roller conveying table to horizontally swing;
the stop block is arranged on the roller conveying table, and the guide sensors are arranged on two sides of the stop block and have a gap with the stop block;
the guide sensor is electrically connected with the control module, and after the material deviates and drives the roller conveying platform to deviate, the guide sensor detects the deviation and controls the guide motor to rotate through the control module so as to correct the deviation.
5. The automatic deviation rectifying device according to claim 1,
the automatic deviation correcting device further comprises: a punching mechanism;
the die cutting mechanism includes:
the device comprises a horizontal adjusting device, a lower die connecting plate, an installation frame, an upper die connecting plate and a vertical reciprocating device; wherein
The horizontal adjusting device is suitable for adjusting the horizontal position of the lower die connecting plate in the direction vertical to the conveying line to align the materials,
the upper die connecting plate is connected with the lower die connecting plate through a mounting frame,
the upper die connecting plate is suitable for mounting a punching knife,
the vertical reciprocating device is arranged between the mounting frame and the upper die connecting plate and is suitable for driving the upper die connecting plate to reciprocate up and down, namely, the punching knife reciprocates up and down to punch.
6. An automated deviation rectifying device according to claim 5,
the vertical reciprocating device comprises: the punching device comprises a punching driving motor, an eccentric shaft, a connecting block and a sliding plate; wherein
The punching driving motor is arranged on the mounting frame and is suitable for driving the eccentric shaft to rotate,
the connecting block is rotatably sleeved outside the eccentric shaft,
the sliding plate is respectively and fixedly connected with the connecting block and the upper die connecting plate, and the sliding plate is suitable for driving the upper die connecting plate to reciprocate up and down through the rotation of the eccentric shaft.
7. An automated deviation rectifying device according to claim 3,
the transfer chain still includes: a material anti-wrinkling device is arranged on the upper portion of the material,
the material crease-resistance device is arranged on the conveying line and before the deviation correcting device, and the material crease-resistance device is suitable for tensioning the material to prevent the crease.
8. An automated deviation rectifying device according to claim 3,
the transfer chain still includes: an anti-static dust-removing device is provided,
and the anti-static dust removing device is arranged on the conveying line and positioned at the position of the last conveying roller.
Priority Applications (1)
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CN201920195350.6U CN210339769U (en) | 2019-02-14 | 2019-02-14 | Automatic change deviation correcting device |
Applications Claiming Priority (1)
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CN201920195350.6U CN210339769U (en) | 2019-02-14 | 2019-02-14 | Automatic change deviation correcting device |
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CN201920195350.6U Active CN210339769U (en) | 2019-02-14 | 2019-02-14 | Automatic change deviation correcting device |
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