CN210336886U - High-efficient tectorial membrane device - Google Patents
High-efficient tectorial membrane device Download PDFInfo
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- CN210336886U CN210336886U CN201920277556.3U CN201920277556U CN210336886U CN 210336886 U CN210336886 U CN 210336886U CN 201920277556 U CN201920277556 U CN 201920277556U CN 210336886 U CN210336886 U CN 210336886U
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Abstract
The utility model discloses a high-efficiency film covering device.A cover body is fixed at the upper plane of a frame, an automatic cutting device, a film covering roller for outputting films, two first pressing rollers positioned on the same longitudinal axis and a second pressing roller positioned on the right side of the first pressing roller are arranged in the inner cavity of the cover body, and the two first pressing rollers and the second pressing roller are distributed in a triangular shape and surround and press the periphery of a cylindrical product to be covered with films for film covering processing; an automatic rotating device is arranged at one side part of the cover body, an automatic feeding and taking device is further installed at one side part of the cover body, a chain transmission device connected with the first pressing rollers is installed at one side part of the cover body, and the first pressing rollers are driven by the chain transmission device; and a pressing device corresponding to the automatic rotating device is arranged on the other side part of the cover body, and the pressing device presses the end part of the product to be coated. The structure of the automatic production line is used for automatic production with high working efficiency, is suitable for mass production, and reduces the production cost and the labor cost.
Description
Technical Field
The utility model belongs to the technical field of the technique of automatic tectorial membrane and specifically relates to a high-efficient tectorial membrane device.
Background
In the prior art, generally, when a cylindrical product is coated, the coating operation is manually carried out. Thus, there are three problems here: 1. the manual film covering needs professional technicians to operate, and the engaging cost of the professional technicians is high, so that the production cost is increased; 2. the film cannot be well coated on the product during film coating, so that bubbles are easily generated, more products are scrapped, and more materials are wasted; 3. the working efficiency is low during mass production, and the labor cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the technical defects and designing a high-efficiency laminating device for improving the use production efficiency and the yield.
The utility model relates to a high-efficiency film covering device, which comprises a frame and a cover body, wherein the cover body is fixed at the upper plane of the frame, an automatic cutting device, a film covering roller for outputting films, two first pressing rollers positioned on the same longitudinal axis and a second pressing roller positioned on the right side of the first pressing roller are arranged in the inner cavity of the cover body, and the two first pressing rollers and the second pressing roller are distributed in a triangular shape and surround and press the peripheral side of a cylindrical product to be covered with films for film covering processing; an automatic rotating device for positioning a cylindrical product to be coated with a film is arranged at one side part of the cover body, an automatic feeding and taking device for automatically conveying the product to be coated to the automatic rotating device for positioning and automatically taking the product subjected to film coating from the automatic rotating device is further arranged at one side part of the cover body, a chain transmission device connected with the first pressing roller is arranged at one side part of the cover body, and the first pressing roller is driven by the chain transmission device; and a pressing device corresponding to the automatic rotating device is arranged on the other side part of the cover body, and the pressing device presses the end part of the product to be coated.
Preferably, the automatic cutting device is used for packaging the feeding cylinder, the cutting tool and the longitudinally arranged servo sliding table, the upper side wall and the lower side wall of the inner cavity of the cover body are respectively fixedly provided with linear slide rails which are arranged correspondingly to each other, two ends of the servo sliding table are respectively fixed with the slide blocks on the two linear slide rails, two ends of the servo sliding table are provided with limiting rods, the front end of one limiting rod and the lower side of the other limiting rod are respectively provided with a first contact switch, and the rear end of the cutting tool is fixed on the slide block of the servo sliding table; the feeding cylinder is fixed on the lower side wall of the inner cavity of the cover body, and the piston rod is fixed with the sliding block of the servo sliding table.
Further preferably, the automatic feeding and taking device further comprises a material containing box fixed at the left end of the rack, and an automatic feeding and taking device is fixed above the material containing box.
Further preferably, autoloading extracting device includes horizontal servo slip table, vertical servo slip table, revolving cylinder and column spinner, and the column spinner all sets up two reference columns of taking little sucking disc about, and vertical servo slip table is fixed on the slider of horizontal servo slip table, and revolving cylinder fixes on the slider of vertical servo slip table, and the column spinner is fixed on the revolving cylinder.
Preferably, the pressing device comprises two pressing cylinders, a pressing plate and a rotating plate, and the two pressing cylinders are arranged on the outer side of the upper side wall of the cover body through fixing blocks; the pressing plate is arranged on the upper side wall of the inner cavity of the cover body and corresponds to the automatic rotating device in position; the lower side surface of the pressing plate is fixed with a rotating plate through a bearing, and piston rods of the two pressing cylinders penetrate through the side part of the cover body and are fixed with the pressing plate.
Further preferably, the automatic rotating device comprises a rotating motor and a rotating disk corresponding to the position of the pressure plate; the rotary disk sets up the inner chamber downside department of the cover body, and rotating electrical machines's pivot runs through cover body lateral wall back and links to each other with the rotary disk is fixed, and the downside of rotary disk has the response piece, and the inner chamber downside of the cover body has the contact switch two that corresponds with the response piece position, and response piece and contact switch two all correspond with the cutter position that cuts.
Preferably, the two pressing rollers I, the two pressing rollers II and the film covering roller are all arranged in the cover body through a rotating shaft and a bearing.
Further preferably, the chain transmission device includes a driving motor, a chain, a driving sprocket and a driven sprocket, the driving sprocket is fixed to the end of the rotating shaft located at the upper portion of the cover body, the driven sprocket is fixed to the end of the rotating shaft located at the lower portion of the cover body, the chain is engaged with the driving sprocket and the driven sprocket, and the driving motor is fixed to the end of the rotating shaft located at the upper portion of the cover body.
More preferably, the cutting blade has a triangular cross section.
Preferably, the film laminating machine also comprises two film laminating auxiliary strips, wherein the cross section of one film laminating auxiliary strip is in a triangular shape, and the left side surface of the one film laminating auxiliary strip is an arc surface; the tool tip of the cutting tool is arranged between the two film covering auxiliary strips; and the film is arranged between the lower side surface of the film covering auxiliary strip and the outer side surface of the product to be covered. Its structure makes also accurate entering after the membrane cuts compress tightly between the cylinder and treat the tectorial membrane product lateral surface to have when the tectorial membrane and carry out prepositioning's effect to the membrane, promote work efficiency.
Further preferably, the film is a film having adhesion.
The high-efficiency film laminating device designed by the utility model can realize the production operation of a plurality of machines by only one person monitoring the automatic production device with the structure, and can realize the automatic production with high working efficiency and the mass production with high yield without professional technicians, thereby reducing the production cost and the labor cost; and the film can be well coated on the product during film coating, so that the conditions of product scrapping and more material waste caused by bubbles can be avoided.
Drawings
FIG. 1 is the whole structure diagram of embodiment 1;
fig. 2 is a schematic view (ii) of the overall structure of embodiment 1.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art all belong to the protection scope of the present invention.
Example 1:
as shown in fig. 1 and 2, the high-efficiency film covering device described in this embodiment includes a frame 1 and a cover body 2, the cover body 2 is fixed at an upper plane of the frame 1, an automatic cutting device 3, a film covering roller 9 for outputting a film, two pressing rollers 8 located on the same longitudinal axis, and a pressing roller two 33 located on the right side of the pressing roller one 8 are disposed in an inner cavity of the cover body 2, and the two pressing rollers 8 and the pressing roller two 33 surround and press the circumferential side of a cylindrical product to be covered with a film in a triangular distribution for film covering; an automatic rotating device 5 for positioning a cylindrical product to be coated is arranged at one side part of the cover body 2, an automatic feeding and taking device 6 for automatically conveying the product to be coated onto the automatic rotating device 5 for positioning and automatically taking the coated product from the automatic rotating device 5 is further arranged at one side part of the cover body 2, a chain transmission device 7 connected with a first pressing roller 8 is arranged at one side part of the cover body, and the two first pressing rollers 8 are driven by the chain transmission device 7; the other side part of the cover body is provided with a pressing device 4 corresponding to the position of the automatic rotating device 5, and the pressing device 4 presses the end part of the product to be coated. The film is a film having adhesion. The two pressing rollers I, the pressing roller II and the film covering roller are all installed in the cover body through rotating shafts and bearings.
The working principle of the structure is as follows: the automatic cutting device, the automatic rotating device, the automatic feeding and taking device, the chain transmission device and the pressing device are all connected with and controlled by a PLC controller; utilize autoloading extracting device to deliver to the product between closing device and the automatic rotary device, then closing device compresses tightly fixedly to the product, place the membrane of lapping on the tectorial membrane cylinder, then fill in the initiating terminal of membrane between the cylinder that compresses tightly on upper portion and the product, make the membrane adhere on the product surface, automatic rotary device starts to make the product rotation carry out the tectorial membrane processing this moment, the cylinder that compresses tightly of lower part makes the adnexed effect of membrane better, three cylinder that compresses tightly makes when placing the product more reliable and stable, automatic cutting device cuts the membrane that the initiating terminal department links to each other is accomplished to the tectorial membrane after the rotatory round, closing device loosens after the completion of cutting, the product that autoloading extracting device accomplished the tectorial membrane is taked away, then carry out next tectorial membrane work.
In this embodiment, the automatic cutting device 3 packages a feeding cylinder 33, a cutting tool 34 and a longitudinally arranged servo sliding table 31, upper and lower side walls of an inner cavity of the cover body 2 are respectively fixed with linear sliding rails 32 which are arranged corresponding to each other, two ends of the servo sliding table 31 are respectively fixed with sliding blocks on the two linear sliding rails 32, two ends of the servo sliding table 31 are provided with limit rods 15, the front end of one limit rod 15 and the lower side of the other limit rod 15 are both provided with a first contact switch 16, and the rear end of the cutting tool 34 is fixed on the sliding block of the servo sliding table 31; the feeding cylinder 33 is fixed on the lower side wall of the inner cavity of the cover body 2, and the piston rod is fixed with the sliding block of the servo sliding table 31. The cutting tool of the structure realizes the function of fast and automatic cutting through the servo sliding table. The section of the cutting tool is triangular.
In the embodiment, the automatic feeding and taking device further comprises a material containing box 12 fixed at the left end of the rack 1, and the automatic feeding and taking device 6 is fixed above the material containing box 12. Used for containing products with finished films.
In this embodiment, the automatic feeding and taking device 6 includes a transverse servo sliding table 61, a longitudinal servo sliding table 62, a rotary cylinder 63 and a rotary column 64, two positioning columns 65 with small suckers 651 are arranged on the left, right, upper and lower sides of the rotary column 64, the longitudinal servo sliding table is fixed on a sliding block of the transverse servo sliding table, the rotary cylinder is fixed on the sliding block of the longitudinal servo sliding table, and the rotary column is fixed on the rotary cylinder. The structure realizes quick feeding, accurately positions the product and quickly takes the material after the product is coated with the film.
In this embodiment, the pressing device 4 includes two pressing cylinders 41, a pressing plate 42, and a rotating plate 43, and the two pressing cylinders 41 are installed on the outer side of the upper sidewall of the housing 2 through fixing blocks; the pressure plate 42 is arranged on the upper side wall of the inner cavity of the cover body and corresponds to the automatic rotating device 5 in position; the lower side of the pressing plate 42 is fixed with a rotating plate 43 through a bearing, and the piston rods of the two pressing cylinders penetrate through the side of the cover body and are fixed with the pressing plate. When the product is placed between the rotating plate and the automatic rotating device, the pressing cylinder is started instantly to push the rotating plate to press and position the product.
In the present embodiment, the automatic rotating device 5 includes a rotating motor 51, a rotating disk 52 corresponding to the position of the platen 42; the rotary disk sets up the inner chamber downside department of the cover body, and rotating electrical machines's pivot is run through cover body lateral wall back and is fixed continuous with the rotary disk, and the downside of rotary disk 52 has response piece 53, and the inner chamber downside of the cover body 2 has the second contact switch 54 that corresponds with response piece 53 position, and response piece and second contact switch all correspond with the cutter position that cuts. After the product compresses tightly the location and accomplishes, the rotating electrical machines starts, and the rotary disk uses corresponding response piece and the second contact switch that sets up as starting point and terminal, treats that the response piece still corresponds with the second contact switch after the rotary disk rotates the round, and the rotating electrical machines outage stop work this moment, and servo slip table starts the displacement about in the twinkling of an eye and cuts the cutter and carry out the cutting membrane, cuts and takes away after accomplishing the product is inhaled to the sucking disc, and next product is sent into between rotor plate and the rotary disk.
In this embodiment, the chain transmission 7 includes a driving motor 71, a chain, a driving sprocket 72 and a driven sprocket 73, the driving sprocket 72 is fixed to the end of the rotating shaft located at the upper portion of the cover 2, the driven sprocket 73 is fixed to the end of the rotating shaft located at the lower portion of the cover 2, the chain is engaged with the driving sprocket 72 and the driven sprocket 73, and the driving motor is fixed to the end of the rotating shaft located at the upper portion of the cover. So that the transmission is stable and reliable.
In the embodiment, the film laminating machine further comprises two film laminating auxiliary strips 13 and a pushing cylinder 14, wherein the cross section of the film laminating auxiliary strip 13 on the left side is in a triangular shape, and the left side surface is an arc surface; the tool tip of the cutting tool is arranged between the two film covering auxiliary strips; and the film is arranged between the lower side surface of the film coating auxiliary strip and the outer side surface of the product to be coated, the inner side surface of the right film coating auxiliary block is provided with an adsorption hole 131 capable of sucking the film, and a piston rod of the pushing cylinder is fixed with the right film coating auxiliary block. The structure of the film cutting machine enables the cut film to accurately enter a space between the pressing roller and the outer side face of a product to be coated, so that the working efficiency is improved; meanwhile, after the film covering of a product is finished and cut, the starting end of the film is adsorbed and fixed by the adsorption hole, when the film covering processing is required, the film covering auxiliary block is pushed to move downwards to enable the film to be adhered to the product after being contacted, and the product is rotated to carry out the film covering operation after being adhered; the pre-positioning function of the initial section of the film is realized before the film covering is integrated.
The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by the teaching of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as the present invention, fall within the protection scope of the present invention.
Claims (7)
1. A high-efficiency film laminating device comprises a rack and a cover body, wherein the cover body is fixed on the upper plane of the rack, and the high-efficiency film laminating device is characterized in that an automatic cutting device, a film laminating roller for outputting a film, two first pressing rollers positioned on the same longitudinal axis and a second pressing roller positioned on the right side of the first pressing roller are arranged in an inner cavity of the cover body; an automatic rotating device for positioning a cylindrical product to be coated with a film is arranged at one side part of the cover body, an automatic feeding and taking device for automatically conveying the product to be coated to the automatic rotating device for positioning and automatically taking the product subjected to film coating from the automatic rotating device is further arranged at one side part of the cover body, a chain transmission device connected with the first pressing roller is arranged at one side part of the cover body, and the first pressing roller is driven by the chain transmission device; the other side part of the cover body is provided with a pressing device corresponding to the automatic rotating device in position, and the pressing device presses the end part of the product to be coated;
the automatic feeding and taking device comprises a transverse servo sliding table, a longitudinal servo sliding table, a rotary cylinder and a rotary column, wherein two positioning columns with small suckers are arranged on the left, the right, the upper and the lower of the rotary column respectively;
the pressing device comprises two pressing cylinders, a pressing plate and a rotating plate, and the two pressing cylinders are arranged on the outer side of the upper side wall of the cover body through fixing blocks; the pressing plate is arranged on the upper side wall of the inner cavity of the cover body and corresponds to the automatic rotating device in position; the lower side surface of the pressing plate is fixed with a rotating plate through a bearing, and piston rods of the two pressing cylinders penetrate through the side part of the cover body and are fixed with the pressing plate.
2. The efficient film laminating device according to claim 1, wherein the automatic cutting device is used for packaging a feeding cylinder, a cutting tool and a longitudinally arranged servo sliding table, linear sliding rails which are arranged corresponding to each other are respectively fixed on the upper side wall and the lower side wall of the inner cavity of the cover body, two ends of the servo sliding table are respectively fixed with sliding blocks on the two linear sliding rails, two ends of the servo sliding table are provided with limiting rods, a first contact switch is arranged at the front end of one limiting rod and the lower side of the other limiting rod, and the rear end of the cutting tool is fixed on the sliding block of the servo sliding table; the feeding cylinder is fixed on the lower side wall of the inner cavity of the cover body, and the piston rod is fixed with the sliding block of the servo sliding table.
3. A high-efficiency film covering device as claimed in claim 1, further comprising a material containing box fixed at the left end of the frame, and an automatic feeding and taking device is fixed above the material containing box.
4. The high-efficiency film coating device according to claim 1, wherein the automatic rotating device comprises a rotating motor, a rotating disk corresponding to the position of the pressure plate; the rotary disk sets up the inner chamber downside department of the cover body, and rotating electrical machines's pivot runs through cover body lateral wall back and links to each other with the rotary disk is fixed, and the downside of rotary disk has the response piece, and the inner chamber downside of the cover body has the contact switch two that corresponds with the response piece position, and response piece and contact switch two all correspond with the cutter position that cuts.
5. The efficient laminating device of claim 1, wherein the two first pressing rollers, the two second pressing rollers and the laminating roller are all installed in the housing through a rotating shaft and a bearing.
6. A high efficiency film mulching device according to claim 5, wherein the chain transmission means comprises a driving motor, a chain, a driving sprocket fixed to an end of the rotating shaft located at the upper portion of the housing, and a driven sprocket fixed to an end of the rotating shaft located at the lower portion of the housing, the chain being engaged with the driving sprocket and the driven sprocket, the driving motor being fixed to an end of the rotating shaft located at the upper portion of the housing.
7. The efficient laminating device according to claim 1, wherein the cross section of the cutting tool is triangular.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920277556.3U CN210336886U (en) | 2019-03-05 | 2019-03-05 | High-efficient tectorial membrane device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920277556.3U CN210336886U (en) | 2019-03-05 | 2019-03-05 | High-efficient tectorial membrane device |
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| CN210336886U true CN210336886U (en) | 2020-04-17 |
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| CN201920277556.3U Active CN210336886U (en) | 2019-03-05 | 2019-03-05 | High-efficient tectorial membrane device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719931A (en) * | 2019-03-05 | 2019-05-07 | 江苏派恩新型材料有限公司 | Efficient film covering device |
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2019
- 2019-03-05 CN CN201920277556.3U patent/CN210336886U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719931A (en) * | 2019-03-05 | 2019-05-07 | 江苏派恩新型材料有限公司 | Efficient film covering device |
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