CN210334341U - Production device for magnesium alloy anticorrosion round bar of water heater - Google Patents
Production device for magnesium alloy anticorrosion round bar of water heater Download PDFInfo
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- CN210334341U CN210334341U CN201921037658.4U CN201921037658U CN210334341U CN 210334341 U CN210334341 U CN 210334341U CN 201921037658 U CN201921037658 U CN 201921037658U CN 210334341 U CN210334341 U CN 210334341U
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- magnesium alloy
- water heater
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Abstract
The utility model relates to the technical field of magnesium alloy anticorrosion round bars, in particular to a production device for a magnesium alloy anticorrosion round bar of a water heater, which comprises a liquid inlet device and a forming device, wherein the liquid inlet device comprises an electric furnace, a crucible is arranged in the electric furnace, and a liquid transferring pump is arranged in the middle of the crucible; the forming device comprises a platform, a mould frame is arranged at the upper end of the platform, a casting ladle is arranged on one side of the upper end of the mould frame and communicated with a pipette, and a fixed mould and a movable mould which can slide left and right are respectively arranged at the upper end of the casting ladle; the utility model discloses it is controllable to water a packet temperature, and product runner lower part does not solidify, and consequently easy drawing of patterns has improved production rate, and alloy liquid is good from up walking down not pressing from both sides sediment surface quality in addition, owing to use liquid transfer pump, pipette, water a packet and PLC control realizes automatic the reducing personnel basically, has reduced working strength, and whole casting does not produce the flue gas in an inclosed system in addition, is favorable to the protection of environment.
Description
Technical Field
The utility model relates to an anticorrosive pole technical field of magnesium alloy, concretely relates to apparatus for producing for anticorrosive pole of water heater magnesium alloy.
Background
At present, the process for producing the magnesium alloy anticorrosion round bar of the water heater generally comprises the steps of pouring alloy liquid into a die one at a time by using a spoon for production, respectively filling die cavities with the spoon, moving a movable die backwards after solidification and taking out a product, and has low production efficiency and high labor intensity of workers. In addition, because the alloy liquid falls from top to bottom, the alloy liquid is easy to splash to form slag inclusion with poor surface quality and pores. The whole produced alloy liquid is exposed in the air to easily form smoke to pollute the environment. And (4) carrying out a traditional process.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects in the technical problem, the utility model aims to provide a: the production device for the magnesium alloy anticorrosion round bar of the water heater can produce a plurality of groups of products at one time, has no slag inclusion, high product quality and reduces environmental pollution.
The utility model discloses a solve the technical scheme that its technical problem adopted and do:
the production device for the magnesium alloy anticorrosion round bar of the water heater comprises a liquid inlet device and a forming device, wherein the liquid inlet device comprises an electric furnace, a crucible is arranged in the electric furnace, a liquid transfer pump is arranged in the middle of the crucible, and a liquid transfer pipe is arranged at an output port of the liquid transfer pump; the forming device comprises a platform, a mould frame is arranged at the upper end of the platform, a casting ladle is arranged on one side of the upper end of the mould frame and communicated with a pipette, a fixed mould and a movable mould which can slide left and right are respectively arranged at the upper end of the casting ladle, two pairs of slide bars are arranged at the upper end of the mould frame, the fixed mould and the movable mould are positioned between the paired slide bars, a hydraulic cylinder is arranged at the right end of the mould frame and is externally connected with a hydraulic rod, and the hydraulic rod is fixedly connected with the outer end part of the movable.
When the casting device is used, alloy liquid refined by an electric furnace and a crucible is filtered by a ceramic filter under the rotation of a liquid transfer pump to reach a casting ladle, the casting ladle is provided with an electric furnace wire and a thermocouple for temperature control to ensure that the alloy liquid is not solidified, the casting ladle distributes the liquid, the liquid flows into a plurality of die cavities from pouring gates respectively, the pressure is maintained for 2 minutes, after a casting rod is cooled, a hydraulic cylinder drives a movable die to move backwards to separate the movable die from a fixed die through a hydraulic rod, the casting rod is pulled upwards, and then the die is closed again to perform second-round casting.
Preferably, a plurality of groups of electric furnace wires are inserted into the inner side of the casting ladle, a heat insulation layer and a shell are sequentially arranged on the outer side of the casting ladle, the shell is fixed on the die frame, and the heat insulation layer can effectively insulate heat to prevent heat loss.
Preferably, the inner side of the casting ladle forms a liquid containing cavity, a plurality of groups of gates are arranged on the upper side of the casting ladle, a plurality of groups of die cavities are arranged in the movable die and the fixed die, the die cavities are communicated with the plurality of groups of gates one by one, screws are fixed at the upper ends of each group of die cavities, and the alloy liquid is injected into the die cavities one by one from bottom to top through the gates.
Preferably, the electric heating furnace further comprises a temperature controller and a thermocouple, wherein the thermocouple is inserted into the casting ladle, and the temperature controller is respectively electrically connected with the electric heating furnace wire and the thermocouple.
Preferably, a ceramic filter is provided at the suction port at the lower end of the liquid transfer pump, so that the residue of the alloy liquid and the like can be effectively filtered.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model discloses it is controllable to water a packet temperature, and product runner lower part does not solidify, and consequently easy drawing of patterns has improved production rate, and alloy liquid is good from up walking down not pressing from both sides sediment surface quality in addition, owing to use liquid transfer pump, pipette, water a packet and PLC control realizes automatic the reducing personnel basically, has reduced working strength, and whole casting does not produce the flue gas in an inclosed system in addition, is favorable to the protection of environment.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the forming device of the present invention.
In the figure: 1. an electric furnace; 2. a crucible; 3. transferring a liquid pump; 4. a pipette; 5. casting a ladle; 6. an electric furnace wire; 7. a mold frame; 8. fixing a mold; 9. moving the mold; 10. a hydraulic lever; 11. a slide bar; 12. a hydraulic cylinder; 13. a platform; 14. a ceramic filter; 15. a gate; 16. a temperature controller; 17. a thermocouple; 18. a heat-insulating layer; 19. a housing; 20. a liquid containing cavity; 21. a mold cavity.
Detailed Description
The embodiments of the present invention will be further described with reference to the accompanying drawings:
example 1
As shown in fig. 1-2, the device for producing a magnesium alloy anticorrosion round bar for a water heater comprises a liquid inlet device and a forming device, wherein the liquid inlet device comprises an electric furnace 1, a crucible 2 is arranged in the electric furnace 1, a liquid transferring pump 3 is arranged in the middle of the crucible 2, a liquid transferring pipe 4 is arranged at an output port of the liquid transferring pump 3, a ceramic filter 14 is arranged at a suction port at the lower end of the liquid transferring pump 3, and residues of alloy liquid and the like can be effectively filtered; the forming device comprises a platform 13, a mould frame 7 is arranged at the upper end of the platform 13, a casting ladle 5 is arranged on one side of the upper end of the mould frame 7, the casting ladle 5 is communicated with a pipette 4, a fixed mould 8 and a movable mould 9 which can slide left and right are respectively arranged at the upper end of the casting ladle 5, two pairs of slide bars 11 are arranged at the upper end of the mould frame 7, the fixed mould 8 and the movable mould 9 are positioned between the paired slide bars 11, the fixed mould 8 is fixed on the mould frame 7, the movable mould 9 can slide under the clamping of the slide bars 11, a hydraulic cylinder 12 is arranged at the right end of the mould frame 7, a hydraulic rod 10 is externally connected with the hydraulic cylinder 12, the hydraulic rod 10 is fixedly connected with the outer.
A plurality of groups of electric furnace wires 6 are inserted into the inner side of the casting ladle 5, a heat insulation layer 18 and a shell 19 are sequentially arranged on the outer side of the casting ladle 5, the shell 19 is made of steel plates, the shell 19 is fixed on the die carrier 7, and the heat insulation layer 18 can effectively insulate heat to prevent heat loss; a liquid containing cavity 20 is formed in the inner side of the casting ladle 5, a plurality of groups of gates 15 are arranged on the upper side of the casting ladle 5, a plurality of groups of cavities 21 are arranged in the movable mold 9 and the fixed mold 8, the cavities 21 are communicated with the plurality of groups of gates 15 one by one, screws are fixed at the upper ends of each group of cavities 21, alloy liquid is injected into the cavities 21 one by one from bottom to top through the gates 15, and the solidified alloy liquid and the screws are solidified together.
In addition, the electric heating furnace further comprises a temperature controller 16 and a thermocouple 17, the thermocouple 17 is inserted into the casting ladle 5, and the temperature controller 16 is respectively electrically connected with the electric heating furnace wire 6 and the thermocouple 17.
The utility model discloses a concrete use:
when the casting device is used, alloy liquid refined by the electric furnace 1 and the crucible 2 is filtered by the ceramic filter 14 under the rotation of the rotary liquid pump 3 to reach the ladle 5, the ladle 5 is provided with the electric furnace wire 6 and the thermocouple for temperature control to ensure that the alloy liquid is not solidified, the temperature is generally controlled at 650 ℃, the ladle 5 distributes the liquid, the liquid flows into the plurality of die cavities 21 from the pouring gates 15 respectively, the pressure is maintained for 2 minutes, after a cast rod is cooled, the hydraulic cylinder 12 drives the movable die 9 to move the movable die 9 backwards to separate from the fixed die 8 through the hydraulic rod 10, the cast rod is pulled out upwards, and then the die assembly is carried out again for secondary casting.
Claims (5)
1. The production device for the magnesium alloy anticorrosion round bar of the water heater comprises a liquid inlet device and a forming device, and is characterized in that the liquid inlet device comprises an electric furnace (1), a crucible (2) is arranged in the electric furnace (1), a liquid transferring pump (3) is arranged in the middle of the crucible (2), and a liquid transferring pipe (4) is arranged at an output port of the liquid transferring pump (3); the forming device comprises a platform (13), a mold frame (7) is arranged at the upper end of the platform (13), a casting ladle (5) is arranged at one side of the upper end of the mold frame (7), the casting ladle (5) is communicated with a pipette (4), a fixed mold (8) and a movable mold (9) which can slide left and right are respectively arranged at the upper end of the casting ladle (5), two pairs of sliding rods (11) are arranged at the upper end of the mold frame (7), the fixed mold (8) and the movable mold (9) are located between the paired sliding rods (11), a hydraulic cylinder (12) is arranged at the right end of the mold frame (7), a hydraulic cylinder (12) is externally connected with a hydraulic rod (10), and the hydraulic rod (10) is fixedly connected with the outer end part of.
2. The production device for the magnesium alloy anticorrosion round rod of the water heater as claimed in claim 1, wherein a plurality of groups of electric furnace wires (6) are inserted into the inner side of the casting ladle (5), the outer side of the casting ladle (5) is sequentially provided with the heat insulation layer (18) and the shell (19), and the shell (19) is fixed on the die carrier (7).
3. The production device for the magnesium alloy anticorrosion round bar of the water heater as claimed in claim 2, wherein a liquid containing cavity (20) is formed at the inner side of the casting ladle (5), a plurality of groups of gates (15) are arranged at the upper side of the casting ladle (5), a plurality of groups of cavities (21) are arranged in the movable mold (9) and the fixed mold (8), the cavities (21) are communicated with the plurality of groups of gates (15) one by one, and a screw rod is fixed at the upper end of each group of cavities (21).
4. The production device for the magnesium alloy anticorrosion round rod of the water heater as claimed in claim 2 or 3, further comprising a temperature controller (16) and a thermocouple (17), wherein the thermocouple (17) is inserted into the ladle (5), and the temperature controller (16) is respectively electrically connected with the electric furnace wire (6) and the thermocouple (17).
5. The production device of the magnesium alloy anticorrosion round rod for the water heater as claimed in claim 1, wherein a ceramic filter (14) is arranged at the suction port at the lower end of the liquid transfer pump (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921037658.4U CN210334341U (en) | 2019-07-04 | 2019-07-04 | Production device for magnesium alloy anticorrosion round bar of water heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921037658.4U CN210334341U (en) | 2019-07-04 | 2019-07-04 | Production device for magnesium alloy anticorrosion round bar of water heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210334341U true CN210334341U (en) | 2020-04-17 |
Family
ID=70193321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921037658.4U Active CN210334341U (en) | 2019-07-04 | 2019-07-04 | Production device for magnesium alloy anticorrosion round bar of water heater |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210334341U (en) |
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2019
- 2019-07-04 CN CN201921037658.4U patent/CN210334341U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220908 Address after: Majialiang Circular Economy Park, Development Zone, Shuozhou City, Shanxi Province, 036000 Patentee after: Shuozhou Huida New Material Co.,Ltd. Address before: Zuze Pioneering Park, Wulie Town, Dongtai City, Yancheng City, Jiangsu Province 224200 Patentee before: Li Junping |
|
| TR01 | Transfer of patent right |