CN210334173U

CN210334173U - Iron picture assembly line type component manufacturing system

Info

Publication number: CN210334173U
Application number: CN201920750077.9U
Authority: CN
Inventors: 卞国琛
Original assignee: Anhui Collaborative Innovative Design Research Institute Co ltd
Current assignee: Anhui Collaborative Innovative Design Research Institute Co ltd
Priority date: 2019-05-23
Filing date: 2019-05-23
Publication date: 2020-04-17
Anticipated expiration: 2029-05-23

Abstract

The utility model discloses a system is made to ironic picture pipelined part, the system is equipped with unreeling machine, stand pipe, first drive roller, rolling mill, second drive roller, bending roll group, paint pond, stoving passageway and cutter by top to end in proper order, the utility model has the advantages of directly making the iron sheet of having colored, saving a large amount of manual works and beating the time into the iron sheet with the iron wire, the efficiency of improvement batch production ironic picture work of art that can be very big also can let novice master faster, has improved the standardability and the arrangement quality of ironic picture work of art to a certain extent.

Description

Iron picture assembly line type component manufacturing system

Technical Field

The utility model relates to an handicraft production facility field.

Background

The original name of the turnip lake iron picture, which is a special product in the turnip lake area of Anhui province, is one of the traditional artware with unique style in China, and is a special artware in the turnip lake market. The iron picture absorbs the construction method of traditional Chinese picture and the technological techniques of gold and silver jewelry, paper-cut, sculpture, etc., uses low-carbon steel as raw material, uses iron to replace ink, uses hammer to replace pen, and adopts the procedures of drawing, shearing, smashing, burning, waxing, framing, etc. and the processes of "beating living" and "drilling living" to obtain various artistic works of landscape, figures, flowers, insect and fish, fowl, beast, etc. It integrates the techniques of paper-cutting, carving and inlaying into one body, and adopts the Chinese painting and seal method, and combines black and white contrast, true and false, and has another interesting.

At present, iron wires are manually knocked to form long-strip-shaped iron sheets, the iron sheets are spliced, the process of knocking the iron sheets is basically the same, and only the detail adjustment during the composition of works needs to be carried out on the iron sheets, so that the process of manually knocking the iron wires belongs to a large amount of simple repeated labor, the production efficiency of the whole iron picture artwork manufacturing process is low, and the production requirements cannot be met.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that realize an automatic iron picture part production system, can make iron picture part semi-manufactured goods automatically, improve the efficiency that iron picture handicraft was made, was produced.

In order to realize the purpose, the utility model discloses a technical scheme be: iron picture assembly line formula part system of making, the system is equipped with unreeling machine, stand pipe, first drive roller, rolling mill, second drive roller, bending roller group, paint pond, stoving passageway and cutter by top to end in proper order, the winding has the iron wire on the unreeling machine, the wire conduit that the iron wire passed tubular structure gets into first drive roller, first drive roller comprises two rubber wheels of inseparable centre gripping, the second drive roller is sent into after rolling the iron wire into the iron band to the rolling mill, two rubber wheels of first drive roller and second drive roller constitute by a action wheel and a follow driving wheel, bending roller group comprises a convex running roller of wheel face and the sunken running roller of a wheel face, two the running roller cooperation is pressed into its structure that the cross-section is the C shape with centre gripping iron band with it, it holds paint solution in the paint pond, and is equipped with the supporting wheel that supports the iron band in the paint pond, the drying channel is of a vertically arranged barrel-shaped structure, heating wires are fixed on an opening above the drying channel and the inner wall of the drying channel, a bottom plate is arranged at the bottom of the drying channel, a hole for leading out an iron belt is formed in the bottom plate, and the shearing machine is located below the bottom plate of the drying channel.

And a guide pipe is also arranged on the feeding side of the rolling mill.

The device comprises a press bending roller set and a paint pool, and is characterized in that a washing mechanism, a wiping mechanism and an air drying mechanism are sequentially arranged between the press bending roller set and the paint pool along the movement direction of an iron belt, the washing mechanism is provided with a water pipe connected with a high-pressure water source, two nozzles are connected with the tail ends of the water pipe and located on the upper surface and the lower surface of the iron belt, the wiping mechanism is a sponge for clamping the iron belt, the air drying mechanism is provided with an air heater, the air heater is provided with two air outlets, and the two air outlets are located on the upper surface and the.

And a fan for blowing air to the iron belt is fixed in the drying channel.

The bottom plate of the drying channel is hinged to the bottom of the drying channel, and the sponge mat is placed on the bottom plate.

And a contact plate is arranged below the shearing machine, the contact plate is connected with an industrial personal computer for controlling the shearing machine to work and sends a contact signal to the industrial personal computer, and a collecting frame or a conveying belt is arranged below the contact plate.

The utility model has the advantages of directly make the iron sheet that has colored, save a large amount of manual works and beat the iron wire into the time of iron sheet, the efficiency of improvement batch production iron picture work of art that can be very big also can let novice master faster the starting man, has improved the standard nature and the arrangement quality of iron picture work of art to a certain extent.

Drawings

The following brief descriptions of the contents expressed by each figure and the marks in the figures in the specification of the present invention are as follows:

FIG. 1 is a schematic diagram of a system for manufacturing iron picture assembly lines;

FIG. 2 is a schematic structural view of a press bending roll set in FIG. 1;

the labels in the above figures are: 1. an unreeling machine; 2. a guide tube; 3. a first driving roller; 4. a rolling mill; 5. a second driving roller; 6. a press bending roller set; 7. a paint pool; 8. a drying channel; 9. an electric heating wire; 10. a shearing machine; 11. a contact plate; 12. and supporting the wheels.

Detailed Description

The following description of the embodiments with reference to the drawings is provided to explain the embodiments of the present invention in further detail, such as the shapes and structures of the components, the mutual positions and connection relationships among the components, the functions and working principles of the components, the manufacturing process, and the operation and use method, etc., so as to help those skilled in the art to understand the concept and technical solutions of the present invention more completely, accurately and deeply.

As shown in fig. 1, the iron picture assembly line type component manufacturing system is sequentially provided with an unreeling machine 1, a guide pipe 2, a first driving roller 3, a rolling machine 4, a second driving roller 5, a bending roller group 6, a paint pool 7, a drying channel 8 and a shearing machine 10 from the beginning to the end.

The unreeling machine 1 is a conventional unreeling mechanism and is provided with a wheel carrier for winding iron wires, the wheel carrier is driven by a motor to rotate, and when the unreeling machine works, the motor drives the wheel carrier to rotate, so that the iron wires are conveyed outwards.

Guide tube 2 is hollow pipe, and the level sets up, and the iron wire passes hollow guide tube 2, and the internal diameter of guide tube 2 slightly is greater than the iron wire external diameter, can let the horizontal straight line transmission of iron wire through guide tube 2, guarantees processing equipment iron wire position on next step straight, and guide tube 2 preferred sets up two, and one is located the front portion of first drive roller 3, and another is located the front portion of rolling mill 4.

First drive roller 3 and second drive roller 5 are two rubber pulleys by inseparable centre gripping and constitute, and two rubber pulleys are by a action wheel and one from the driving wheel component, can adopt the industrial computer to carry out rotational speed synchro control to unreeling machine 1, first drive roller 3 and second drive roller 5, guarantee the stability that the iron wire carried forward. The rolling machine 4 sends into second drive roller 5 after rolling the iron wire into the iron band, and first drive roller 3 and second drive roller 5 are owing to exert pulling power to iron wire or iron band, guarantee on the production line that the iron wire still has the transmission power of forward motion.

As shown in fig. 2, the press bending roller set 6 is composed of a roller with a convex roller surface and a roller with a concave roller surface, the two rollers are matched to press the clamping iron belt into a structure with a C-shaped section, one of the two rollers is driven by a motor to be a driving wheel, and the other roller is unpowered to be a driven wheel.

The paint solution is stored in the paint pool 7, the paint solution can adopt colored paint (such as black paint and gold paint) and antirust paint, an iron belt enters from one side of the paint pool 7 and is led out from the other side, a supporting wheel 12 for supporting the iron belt is arranged in the paint pool 7, the supporting wheel 12 can be driven by a motor or driven without power and only plays a supporting role, and the part in the supporting wheel 12 is under the liquid level of the paint solution.

In order to guarantee the painting effect, be equipped with the washing mechanism in proper order along the iron band direction of motion between press bending roller set 6 and the paint pond 7, dry mechanism and air-dry mechanism wipe, wash the iron band, make the painting effect better, washing mechanism is equipped with the water pipe of connecting the high pressure water source, can the lug connection running water, also can connect the water tank that is equipped with high pressure water pump, two nozzles of water pipe end-to-end connection, two nozzles are located the upper surface and the lower surface of iron band, wipe the sponge that dry mechanism is the centre gripping iron band, absorb the water stain on iron band surface, air-dry mechanism is equipped with the air heater, the air heater is equipped with two air outlets, two air outlets are located the upper surface and the lower surface of iron band respectively, then can make the iron band surface anhydrous.

The drying channel 8 is positioned at the outlet side of the paint pool 7 and is of a vertically arranged barrel-shaped structure, the vertically arranged drying channel 8 can apply certain traction force to the iron belt by utilizing the dead weight of iron wires and is not contacted with any guide mechanism to ensure the uniform coating of paint, a fan for blowing air to the iron belt is further fixed in the drying channel 8, the paint can be ensured to be quickly dried through convection hot air and heat radiation, a bottom plate is arranged at the bottom of the drying channel 8 and can be used for collecting the paint brought by the iron belt, the redundant paint can drip on the bottom plate instead of the shearing machine 10 below, in addition, the bottom plate of the drying channel 8 is hinged at the bottom of the drying channel 8, a sponge cushion is placed on the bottom plate and is prevented from splashing of paint dripping liquid, and the absorbing capacity of the redundant paint can be improved at the same time, the sponge cushion is convenient to replace by the hinged bottom plate, and the bottom plate is provided with a hole for leading out an iron belt.

The shearing machine 10 is positioned below the bottom plate of the drying channel 8, a contact plate 11 is arranged below the shearing machine 10, the contact plate 11 is connected with an industrial personal computer for controlling the shearing machine 10 to work and sends a contact signal to the industrial personal computer, a collecting frame or a conveying belt is arranged below the contact plate 11, and iron picture parts with equal length can be sheared through the contact plate 11 and the shearing machine 10.

The present invention has been described above with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above-mentioned manner, and various insubstantial improvements can be made without modification to the method and technical solution of the present invention, or the present invention can be directly applied to other occasions without modification, all within the scope of the present invention.

Claims

1. An iron picture assembly line type component manufacturing system is characterized in that: the system is equipped with unreeling machine, stand pipe, first drive roller, rolling mill, second drive roller, bending roller group, paint pond, stoving passageway and cutter by top to end in proper order, the winding has the iron wire on the unreeling machine, the iron wire passes the conduit of tubular structure and gets into first drive roller, first drive roller comprises two rubber wheels of inseparable centre gripping, the rolling mill sends into the second drive roller after rolling the iron wire into the iron strap, two rubber wheels of first drive roller and second drive roller constitute by a action wheel and a follow driving wheel, bending roller group comprises a convex running roller of wheel face and the sunken running roller of a wheel face, two the running roller cooperation with the centre gripping iron strap with its structure of pressing into the cross-section for C shape, the paint pond holds paint solution in, and is equipped with the supporting wheel that supports the iron strap in the paint pond, the stoving passageway is the tubbiness structure of vertical setting, the electric heating wire is fixed on the opening above the drying channel and the inner wall of the drying channel, a bottom plate is arranged at the bottom of the drying channel, a hole for leading out an iron belt is formed in the bottom plate, and the shearing machine is located below the bottom plate of the drying channel.

2. The iron picture assembly line component manufacturing system of claim 1, wherein: and a guide pipe is also arranged on the feeding side of the rolling mill.

3. The iron picture assembly line component manufacturing system according to claim 1 or 2, wherein: the device comprises a press bending roller set and a paint pool, and is characterized in that a washing mechanism, a wiping mechanism and an air drying mechanism are sequentially arranged between the press bending roller set and the paint pool along the movement direction of an iron belt, the washing mechanism is provided with a water pipe connected with a high-pressure water source, two nozzles are connected with the tail ends of the water pipe and located on the upper surface and the lower surface of the iron belt, the wiping mechanism is a sponge for clamping the iron belt, the air drying mechanism is provided with an air heater, the air heater is provided with two air outlets, and the two air outlets are located on the upper surface and the.

4. The iron picture assembly line component manufacturing system of claim 3, wherein: and a fan for blowing air to the iron belt is fixed in the drying channel.

5. The iron picture assembly line component manufacturing system according to claim 1 or 4, wherein: the bottom plate of the drying channel is hinged to the bottom of the drying channel, and the sponge mat is placed on the bottom plate.

6. The iron picture assembly line component manufacturing system of claim 5, wherein: and a contact plate is arranged below the shearing machine, the contact plate is connected with an industrial personal computer for controlling the shearing machine to work and sends a contact signal to the industrial personal computer, and a collecting frame or a conveying belt is arranged below the contact plate.